Adjustable UV baking device

By setting an adjustable turntable and drive device in the UV curing device, adjusting the angle of the lamp tube is parallel to the glue liquid, solving the problem of uneven curing and improving production efficiency and product quality.

CN222817259UActive Publication Date: 2025-05-02SICHUAN ZHONGFEI PACKAGING CO LTD
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Patent Information

Application Number
CN202421264945.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-04
Publication Date
2025-05-02
Estimated Expiration
2034-06-04

AI Technical Summary

Technical Problem

When existing UV curing devices cure large-area workpieces, the direction of the lamp tube and the glue liquid is not parallel to each other, resulting in uneven curing, affecting product quality.

Method used

An adjustable UV baking device is designed. By providing a rotary table and a driving device in the device, the angle of the lamp tube can be adjusted according to the distribution of the glue liquid, so that the lamp tube and the glue coating position can be kept parallel.

Benefits of technology

The uniform curing of the glue liquid is achieved, reducing the problems of uneven curing and uneven shrinkage, and improving production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222817259U_ABST
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Abstract

The utility model relates to a curing device, and provides an adjustable UV baking device which comprises an operation table, a shell covering the operation table and an irradiation device arranged at the upper end in the shell. The irradiation device comprises a rotary table attached to the inner wall of the shell, a plurality of lamp tubes arranged on the lower side face of the rotary table and a driving device used for driving the rotary table to rotate. According to the adjustable UV baking device, the angle of the lamp tube can be adjusted according to the distribution of the glue solution, and the optimal curing effect is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of curing devices, in particular to an adjustable UV baking device. Background Art

[0002] UV glue is also called photosensitive glue, ultraviolet light curing glue, and shadowless glue. It is a type of adhesive that must be cured by ultraviolet light. It can be used as an adhesive, and can also be used as a glue for paints, coatings, inks, etc. For some UV glues with higher viscosity and higher bonding strength, high-temperature baking is usually required to cure the glue to improve curing efficiency and bonding strength.

[0003] Common UV curing devices are mainly composed of ultraviolet light sources with heating functions. Due to the limitations of the materials themselves, such light sources are usually strip-shaped or point-shaped. For large-area curing, the use of point-shaped light sources requires the use of a large number of light spots, so strip-shaped light sources are usually used. Strip-shaped light sources can perform well for workpieces with glue in the entire area, but are slightly inappropriate for glue distributed in strips. This is mainly because when the direction of the glue is not parallel to the direction of the strip-shaped light source, the ultraviolet intensity and temperature of the glue in different parts of the glue will be slightly different, which will cause uneven and asynchronous curing of the glue. For some glues that will produce strong shrinkage after curing, it will also have a certain impact on the workpiece and affect the product quality. Therefore, a baking device that can adjust the angle of the lamp tube in real time according to the situation of the glue can be designed. Utility Model Content

[0004] The utility model aims to provide an adjustable UV baking device, which can adjust the angle of the lamp tube according to the distribution of the glue liquid to achieve the best curing effect.

[0005] The embodiments of the utility model are realized through the following technical scheme: the adjustable UV baking device of the utility model comprises an operating table, a shell covered on the operating table, and an irradiation device arranged at the upper end of the shell; the irradiation device comprises a turntable arranged on the inner wall of the shell, a plurality of lamp tubes arranged on the lower side of the turntable, and a driving device for driving the turntable to rotate.

[0006] Furthermore, the lamp tube includes a plurality of mutually parallel first lamp tubes and a plurality of mutually parallel second lamp tubes, and the first lamp tubes are perpendicular to the second lamp tubes.

[0007] Furthermore, the irradiation device also includes a slide groove arranged on the side of the turntable, and a plurality of L-shaped limit plates arranged on the inner top wall of the shell; the limit plate is slidably arranged in the slide groove at one end away from the shell.

[0008] Furthermore, the driving device includes a connecting rod connected to the turntable, a driving plate arranged above the shell, and a power assembly for driving the driving plate to rotate; the connecting rod passes through the shell and is connected to the driving plate.

[0009] Furthermore, the power assembly includes a first hinged rod connected to the upper side wall of the driving plate, an electric push rod hinged to the first hinged rod, and a second hinged rod arranged at one end of the electric push rod away from the first hinged rod; the second hinged rod is connected to the outer side wall of the shell.

[0010] Furthermore, when the electric push rod is in the shortest retracted position, its axis does not intersect with the axis of the drive plate.

[0011] Furthermore, it also includes a ventilation device connected to the shell; the ventilation device includes an air outlet opened at one end of the shell, an exhaust hood arranged at the air outlet, a negative pressure pipe connected to the exhaust hood, and a negative pressure machine connected to the negative pressure pipe.

[0012] Furthermore, the ventilation device also includes an air inlet arranged at one end of the shell away from the air outlet, an air inlet cover arranged at the air inlet, and a fan arranged at one end of the air inlet cover away from the air inlet, and filter cotton is provided at the fan.

[0013] Furthermore, an electric heating device is provided in the air inlet hood.

[0014] The technical solution of the embodiment of the utility model has at least the following advantages and beneficial effects: the adjustable UV baking device of the utility model, when in use, places the workpiece to be baked on the operating table, and sends it into the shell for baking. During the baking process, the lamp tube emits ultraviolet light, and the glue on the workpiece is cured by the ultraviolet light and the heat generated by the lamp tube. After the curing is completed, it can be sent out of the shell. During the curing process, some workpiece surfaces are not completely coated with glue, but are coated with strips, and the distribution is not completely parallel. At this time, the turntable can be driven to rotate by the driving device, and then the angle of the lamp tube can be adjusted so that the lamp tube is kept as parallel as possible to the glue coating position. In this way, the glue at the glue coating position can not only cure faster, but also cure more evenly. For some glues that will shrink to a certain extent during the curing process, the shrinkage process is also more uniform. Therefore, it can not only improve production efficiency, but also improve production quality to a certain extent. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0016] Figure 1 A schematic diagram of the structure of an adjustable UV baking device provided in an embodiment of the utility model;

[0017] Figure 2 A schematic diagram of the structure inside the housing provided by an embodiment of the utility model;

[0018] Figure 3 A schematic structural diagram of an illumination device provided by an embodiment of the utility model from one viewing angle;

[0019] Figure 4 A schematic diagram of the structure of the illumination device provided in the embodiment of the utility model from two viewing angles.

[0020] Icons: 11-operating table, 12-housing, 13-limiting plate, 14-turntable, 15-first lamp tube, 16-second lamp tube, 17-slide slot, 18-connecting rod, 19-driving plate, 110-first hinged rod, 111-electric push rod, 112-second hinged rod, 21-exhaust hood, 22-negative pressure pipe, 23-air inlet hood, 24-fan. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.

[0022] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0023] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0024] In the description of the present invention, it should be noted that if the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the accompanying drawings, or is the orientation or position relationship in which the product of the application is usually placed when used. It is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0025] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0026] Example

[0027] The following is further described in conjunction with specific embodiments. Figure 1 -Attached Figure 4 As shown, the adjustable UV baking device of this embodiment includes an operating table 11, a shell 12 covered on the operating table 11, and an irradiation device arranged at the upper end of the shell 12; the irradiation device includes a turntable 14 arranged on the inner wall of the shell 12, a plurality of lamp tubes arranged on the lower side of the turntable 14, and a driving device for driving the turntable 14 to rotate. Specifically, when in use, the workpiece to be baked is placed on the operating table 11, and is sent into the shell 12 for baking (a conveyor belt or the like can be set on the operating table 11 to automatically transport the workpiece). During the baking process, the lamp emits ultraviolet light, and the glue on the workpiece is cured by the ultraviolet light and the heat generated by the lamp. After curing, the shell 12 can be sent out. During the curing process, some workpiece surfaces are not completely coated with glue, but are coated with strips, and the distribution is not completely parallel. At this time, the turntable 14 can be driven to rotate by a driving device, and then the angle of the lamp can be adjusted so that the lamp is kept as parallel as possible to the glue coating position. In this way, the glue at the glue coating position can not only cure faster, but also cure more evenly. For some glues that will shrink to a certain extent during the curing process, the shrinkage process is also more uniform. Therefore, it can not only improve production efficiency, but also improve production quality to a certain extent.

[0028] The lamp tubes in this embodiment include a plurality of mutually parallel first lamp tubes 15 and a plurality of mutually parallel second lamp tubes 16, wherein the first lamp tubes 15 are perpendicular to the second lamp tubes 16. Specifically, since the turntable 14 is a circular structure, the number of lamp tubes can be increased by providing mutually perpendicular first lamp tubes 15 and second lamp tubes 16. In order to improve the curing efficiency, multiple irradiation devices can also be provided to improve the curing effect.

[0029] The irradiation device in this embodiment further includes a slide groove 17 provided on the side of the turntable 14, and a plurality of L-shaped limit plates 13 provided on the inner top wall of the housing 12; the limit plate 13 is slidably provided in the slide groove 17 at one end away from the housing 12. Specifically, the limit plate 13 can play a certain supporting role on the turntable 14, so that the turntable 14 can rotate more smoothly.

[0030] The driving device in this embodiment includes a connecting rod 18 connected to the turntable 14, a driving plate 19 arranged above the housing 12, and a power assembly for driving the driving plate 19 to rotate; the connecting rod 18 passes through the housing 12 and is connected to the driving plate 19. The power assembly includes a first hinged rod 110 connected to the upper side wall of the driving plate 19, an electric push rod 111 hinged to the first hinged rod 110, and a second hinged rod 112 arranged at an end of the electric push rod 111 away from the first hinged rod 110; the second hinged rod 112 is connected to the outer side wall of the housing 12. Specifically, the electric push rod 111 pushes the first hinged rod 110 to drive the driving plate 19 to rotate, and then drives the turntable 14 to rotate through the connecting rod 18. The electric push rod 111 is used because it has better accuracy, can stay at any angle, and only needs to control the turntable 14 to rotate back and forth within a range of 90 degrees. It can also use structures such as motors, gears or transmission belts, but its cost is relatively high.

[0031] When the electric push rod 111 in this embodiment is in the shortest retracted position, its axis does not intersect with the axis of the drive plate 19. Specifically, in this way, the electric push rod 111 can normally push the drive plate 19 to rotate.

[0032] The present embodiment also includes a ventilation device connected to the shell 12; the ventilation device includes an air outlet opened at one end of the shell 12, an exhaust hood 21 covered at the air outlet, a negative pressure pipe 22 connected to the exhaust hood 21, and a negative pressure machine connected to the negative pressure pipe 22. The ventilation device also includes an air inlet provided at the end of the shell 12 away from the air outlet, an air inlet hood 23 covered at the air inlet, and a fan 24 provided at the end of the air inlet hood 23 away from the air inlet, and a filter cotton is provided at the fan 24. An electric heating device is provided in the air inlet hood 23. Specifically, the lamp tube is a UV lamp tube, and the light it emits is mainly ultraviolet light, and ultraviolet light will inevitably produce a certain amount of ozone, and the ozone emitted will have a certain impact on the surrounding work, so by providing a ventilation device, the generated ozone can be discharged in a direction. The fan 24 on the air inlet hood 23 slowly draws in external air, heats it in the air inlet hood 23 through the electric heating device and then sends it into the shell 12. The negative pressure machine then draws the air in the shell 12 through the negative pressure pipe 22 and the exhaust hood 21, and the two form convection. The convection of gas is relatively slow, which is to prevent the normal temperature air from cooling the inside of the shell 12 and affecting the curing effect.

[0033] In summary, the adjustable UV baking device of this embodiment, when in use, places the workpiece to be baked on the operating table 11, and sends it into the shell 12 for baking. During the baking process, the lamp tube emits ultraviolet light, and the glue on the workpiece is cured by the ultraviolet light and the heat generated by the lamp tube. After curing, it can be sent out of the shell 12. During the curing process, some workpiece surfaces are not completely coated with glue, but are coated with strips, and the distribution is not completely parallel. At this time, the turntable 14 can be driven to rotate by the driving device, and then the angle of the lamp tube can be adjusted so that the lamp tube is kept as parallel as possible to the glue coating position. In this way, the glue at the glue coating position can not only cure faster, but also cure more evenly. For some glues that will shrink to a certain extent during the curing process, the shrinkage process is also more uniform. Therefore, it can not only improve production efficiency, but also improve production quality to a certain extent.

[0034] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may be subject to various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An adjustable UV baking device, characterized in that: It comprises an operating table (11), a shell (12) covered on the operating table (11), and an irradiation device arranged at the upper end of the shell (12); The irradiation device comprises a turntable (14) attached to the inner wall of the housing (12), a plurality of lamp tubes arranged on the lower side of the turntable (14), and a driving device for driving the turntable (14) to rotate; The irradiation device further comprises a slide groove (17) arranged on the side of the turntable (14), and a plurality of L-shaped limiting plates (13) arranged on the inner top wall of the shell (12); one end of the limiting plate (13) away from the shell (12) is slidably arranged in the slide groove (17); The driving device comprises a connecting rod (18) connected to the turntable (14), a driving plate (19) arranged above the shell (12), and a power assembly for driving the driving plate (19) to rotate; the connecting rod (18) passes through the shell (12) and is connected to the driving plate (19).

2. The adjustable UV baking device according to claim 1, characterized in that: The lamp tubes comprise a plurality of mutually parallel first lamp tubes (15) and a plurality of mutually parallel second lamp tubes (16), wherein the first lamp tubes (15) are perpendicular to the second lamp tubes (16).

3. The adjustable UV baking device according to claim 1, characterized in that: The power assembly comprises a first hinged rod (110) connected to the upper side wall of the driving plate (19), an electric push rod (111) hinged to the first hinged rod (110), and a second hinged rod (112) arranged at an end of the electric push rod (111) away from the first hinged rod (110); the second hinged rod (112) is connected to the outer side wall of the shell (12).

4. The adjustable UV baking device according to claim 3, characterized in that: When the electric push rod (111) is in the shortest contraction position, its axis does not intersect with the axis of the drive plate (19).

5. The adjustable UV baking device according to claim 1, characterized in that: Also included is a ventilation device connected to the housing (12); The ventilation device comprises an air outlet opened at one end of the shell (12), an exhaust hood (21) arranged at the air outlet, a negative pressure pipe (22) connected to the exhaust hood (21), and a negative pressure machine connected to the negative pressure pipe (22).

6. The adjustable UV baking device according to claim 5, characterized in that: The ventilation device also includes an air inlet arranged at an end of the shell (12) away from the air outlet, an air inlet cover (23) arranged at the air inlet, and a fan (24) arranged at an end of the air inlet cover (23) away from the air inlet, and filter cotton is arranged at the fan (24).

7. The adjustable UV baking device according to claim 6, characterized in that: An electric heating device is arranged inside the air inlet cover (23).