Robot speed reducer gear machining device

Abstract

The utility model provides a robot speed reducer gear machining device, which relates to the technical field of robots and comprises an adjusting mechanism, the adjusting mechanism comprises a main frame, a hinge is arranged on the main frame, an adjusting plate is arranged at one end of the hinge far away from the main frame, adjusting arms are arranged on two sides of the adjusting plate, and the adjusting arms are arranged on the main frame. A damping adjuster is arranged between the two adjusting arms, a machining mechanism is arranged on the adjusting plate, and the machining mechanism comprises stamping equipment. The position of the adjusting arm is adjusted through the hinge and the adjusting plate, so that stamping equipment can be accurately aligned with the gear, damping of the damping adjuster is adjusted, then the gear to be machined is positioned at the machining position, positioning is assisted through the nesting ring, it is ensured that the gear does not move, and the stamping equipment is firmly fixed to the adjusting plate through the fixing screw. The punching head is enabled to be aligned with the machining part of the gear, the punching equipment is started for machining, and operators need to pay close attention to equipment operation conditions.

Description

Technical Field

[0001] The utility model relates to the technical field of robots, in particular to a robot reducer gear processing device. Background Art

[0002] With the development of industrial automation, robotics technology is being used more and more widely in the manufacturing industry. The reducer is a key component in the robot, which is used to reduce the speed of the motor and increase the output torque to meet the power requirements of the robot in various operations. The gear processing of the reducer is a complex and precise process, which requires extremely high accuracy and stability of the equipment. Traditional gear processing equipment mostly uses manual adjustment, which is complicated to operate and difficult to ensure accuracy, which easily leads to processing errors and affects the performance and life of the gears. In order to improve processing accuracy and efficiency, it is urgent to develop an efficient and accurate robot reducer gear processing device.

[0003] Existing gear processing equipment has some defects in practical applications. First, traditional equipment mostly relies on manual position adjustment, which is complicated and time-consuming to operate, and it is difficult to ensure the accuracy of gear processing. Secondly, gears are prone to position movement during the processing process, which affects the processing quality, and the existing positioning method is difficult to effectively fix the gears, resulting in low processing accuracy. In addition, the fixing method of the equipment is relatively simple, and the stamping equipment is prone to vibration during the processing, affecting the processing stability and accuracy. Furthermore, the operator needs to frequently adjust the equipment and monitor the operation during the processing, which increases the difficulty of operation and labor intensity. Finally, the damping adjustment function of traditional equipment is relatively single, and it is difficult to flexibly adjust according to the processing requirements of different gears, which affects the processing effect and efficiency. Therefore, we provide a robot reducer gear processing device. Summary of the invention

[0004] The utility model aims to solve the shortcomings in the prior art and provide a robot reducer gear processing device.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a robot reducer gear processing device, including: an adjusting mechanism, the adjusting mechanism includes a main frame, a hinge is provided on the main frame, an adjusting plate is provided at the end of the hinge away from the main frame, adjusting arms are provided on both sides of the adjusting plate, a damping adjuster is provided between the two adjusting arms, a processing mechanism is provided on the adjusting plate, the processing mechanism includes a stamping device, a nested ring is provided on the outer surface of the stamping device, a stamping head is provided at one end of the stamping device, and a fixing screw is provided on one side of the stamping device.

[0006] As a preferred embodiment, a fixing mechanism is provided at one end of the main frame, and the fixing mechanism includes a base plate, a pad is provided on the bottom side of the base plate, protective cotton is provided between two pads, a threaded barrel is provided on the base plate, a placement ring is provided in the threaded barrel, and a fixing barrel is provided in the threaded barrel.

[0007] As a preferred embodiment, one end of the cushion block is fixedly connected to the base plate, both sides of the protective cotton are in contact with the cushion block, one end of the threaded tube and the placement ring is fixedly connected to the base plate, the fixed tube is fixed in the threaded tube by threaded rotation, and one end of the main frame is fixedly connected to the base plate.

[0008] As a preferred implementation, the two ends of the hinge are respectively fixedly connected to the main frame and the adjustment plate, and the two ends of the damping adjuster are respectively docked on the two damping adjusters.

[0009] As a preferred implementation, one end of the two adjustment arms away from the damping adjuster is respectively fixed between the adjustment plate and the main frame.

[0010] As a preferred embodiment, the outer surface of the punching device is inserted through the nested ring and the adjustment plate and docked on the punching head, and the fixing screw passes through the adjustment plate by threaded rotation to extrude and fix the punching device.

[0011] Compared with the prior art, the advantages and positive effects of the utility model are:

[0012] The utility model adjusts the position of the adjustment arm through the hinge and the adjustment plate, so that the stamping equipment can accurately align with the gear and adjust the damping of the damping adjuster. Next, the gear to be processed is positioned at the processing position, and the positioning is assisted by the nested ring to ensure that the gear does not move. The stamping equipment is firmly fixed on the adjustment plate with fixing screws to ensure that the stamping head is aligned with the processing part of the gear. The stamping equipment is started for processing, and the operator needs to pay close attention to the operation of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 The utility model provides a schematic structural diagram of a robot reducer gear processing device.

[0014] Figure 2 The utility model provides a schematic diagram of the structure of an adjustment mechanism of a robot reducer gear processing device.

[0015] Figure 3 The utility model provides a schematic diagram of the machining mechanism structure of a robot reducer gear machining device.

[0016] Figure 4The utility model provides a schematic diagram of the fixing mechanism structure of a robot reducer gear processing device.

[0017] Legend:

[0018] 1. Adjustment mechanism; 11. Main frame; 12. Hinge; 13. Adjustment plate; 14. Adjustment arm; 15. Damping adjuster;

[0019] 2. Processing mechanism; 21. Punching equipment; 22. Nesting ring; 23. Punching head; 24. Fixing screw;

[0020] 3. Fixing mechanism; 31. Bottom plate; 32. Cushion block; 33. Protective cotton; 34. Threaded cylinder; 35. Placement ring; 36. Fixing cylinder. DETAILED DESCRIPTION

[0021] In order to more clearly illustrate the overall concept of the utility model, a detailed description is given below in the form of examples in conjunction with the accompanying drawings.

[0022] It should be noted that many specific details are set forth in the following description to facilitate a full understanding of the present invention. However, the present invention can also be implemented in other ways different from those described herein. Therefore, the protection scope of the present invention is not limited to the specific embodiments disclosed below.

[0023] In addition, in the description of the present invention, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0024] In the present utility model, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral one; it can be directly connected, or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. However, if it is indicated as a direct connection, it means that the two connected bodies are not connected through an intermediate structure, but are connected to form a whole only through a connecting structure. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to the specific circumstances.

[0025] In the present utility model, unless otherwise clearly specified and limited, the first feature "above" or "below" the second feature may be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example" or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in an appropriate manner in any one or more embodiments or examples.

[0026] Example 1: Figure 1-3 As shown, the utility model provides a technical solution: a robot reducer gear processing device, comprising: an adjustment mechanism 1, the adjustment mechanism 1 comprises a main frame 11, a hinge 12 is arranged on the main frame 11, an adjustment plate 13 is arranged at one end of the hinge 12 away from the main frame 11, adjustment arms 14 are arranged on both sides of the adjustment plate 13, a damping adjuster 15 is arranged between the two adjustment arms 14, a processing mechanism 2 is arranged on the adjustment plate 13, the processing mechanism 2 comprises a stamping device 21, a nested ring 22 is arranged on the outer surface of the stamping device 21, and a damping adjuster 15 is arranged at one end of the stamping device 21. A punching head 23 is provided, and a fixing screw 24 is provided on one side of the punching equipment 21. The two ends of the hinge 12 are respectively fixedly connected to the main frame 11 and the adjusting plate 13. The two ends of the damping adjuster 15 are respectively docked on the two damping adjusters 15. The ends of the two adjusting arms 14 away from the damping adjuster 15 are respectively fixed between the adjusting plate 13 and the main frame 11. The outer surface of the punching equipment 21 is interspersed with the nested ring 22 and the adjusting plate 13 and docked on the punching head 23. The fixing screw 24 passes through the adjusting plate 13 by threaded rotation to extrude and fix the punching equipment 21.

[0027] In this embodiment, the position of the adjustment arm 14 is adjusted by the hinge 12 and the adjustment plate 13, so that the stamping equipment 21 can be accurately aligned with the gear, and the damping of the damping adjuster 15 can be adjusted. Next, the gear to be processed is positioned at the processing position, and the nested ring 22 is used to assist in positioning to ensure that the gear does not move. Use the fixing screw 24 to firmly fix the stamping equipment 21 on the adjustment plate 13 to ensure that the punch head 23 is aligned with the processing part of the gear. Start the stamping equipment 21 for processing. The operator needs to pay close attention to the operation of the equipment and make adjustments immediately if there is any abnormality. After the processing is completed, turn off the equipment, loosen the fixing screw 24, remove the processed gear, check the processing quality, and perform quality inspection if necessary. Finally, clean and maintain the equipment to prevent dust accumulation and wear to extend the service life of the equipment. Through the above process, the robot reducer gears can be processed efficiently and accurately to ensure product quality and production efficiency.

[0028] Example 2: Figure 1-4 As shown, a fixing mechanism 3 is provided at one end of the main frame 11, and the fixing mechanism 3 includes a base plate 31, a cushion block 32 is provided on the bottom side of the base plate 31, a protective cotton 33 is provided between the two cushion blocks 32, a threaded barrel 34 is provided on the base plate 31, a placement ring 35 is provided in the threaded barrel 34, a fixing barrel 36 is provided in the threaded barrel 34, one end of the cushion block 32 is fixedly connected to the base plate 31, both sides of the protective cotton 33 are in contact with the cushion block 32, one end of the threaded barrel 34 and the placement ring 35 are fixedly connected to the base plate 31, the fixing barrel 36 is fixed in the threaded barrel 34 by threaded rotation, and one end of the main frame 11 is fixedly connected to the base plate 31.

[0029] In this embodiment, one end of the main frame 11 is fixed on the base plate 31, and it is ensured that the base plate 31 is firmly placed on the work surface. Next, the gear to be processed is placed in the placement ring 35, and the fixing cylinder 36 is adjusted to fix it in the threaded cylinder 34 by threaded rotation, ensuring that the gear does not move during the processing. The design of the pad 32 and the protective cotton 33 provides additional stability and protection to prevent damage to the gears and other components during the fixing process. After the gears are fixed, subsequent processing steps are performed to ensure that the fixing mechanism 3 remains stable throughout the entire processing process. After the processing is completed, the fixing cylinder 36 is loosened, the processed gears are removed, and the fixing mechanism 3 is cleaned and maintained as necessary to keep it in good working condition. Through the above process, it can be ensured that during the processing of the robot reducer gear, the fixing mechanism 3 can fix the gears firmly and efficiently, thereby improving the processing accuracy and safety.

[0030] Working principle: Figure 1-4As shown, first, ensure that the various components of the adjustment mechanism 1 and the processing mechanism 2 are in good condition, and check the tightness of the main frame 11, hinge 12, adjustment plate 13, adjustment arm 14, damping adjuster 15, stamping equipment 21, nesting ring 22, stamping head 23 and fixing screw 24. Then, adjust the position of the adjustment arm 14 through the hinge 12 and the adjustment plate 13 so that the stamping equipment 21 can accurately align with the gear, and adjust the damping of the damping adjuster 15 to ensure the stability of the adjustment. Next, position the gear to be processed in the processing position, and use the nesting ring 22 to assist in positioning to ensure that the gear will not move during the processing. Use the fixing screw 24 to firmly fix the stamping equipment 21 on the adjustment plate 13, and ensure that the stamping head 23 is aligned with the processing part of the gear. Start the stamping equipment 21 for processing, and the operator needs to pay close attention to the operation of the equipment. If there is any abnormality, it needs to be adjusted immediately. After the processing is completed, turn off the equipment, loosen the fixing screw 24, remove the processed gear, and check the processing quality. If necessary, perform quality inspection. Finally, the equipment is cleaned and maintained to prevent dust accumulation and wear to extend the service life of the equipment. Through the above process, the robot reducer gear can be processed efficiently and accurately to ensure product quality and production efficiency.

[0031] In the actual use of the fixing mechanism, first, ensure that the various components of the fixing mechanism 3 are in good condition, and check whether the bottom plate 31, the cushion block 32, the protective cotton 33, the threaded cylinder 34, the placement ring 35 and the fixing cylinder 36 are firm and undamaged. Fix one end of the main frame 11 on the bottom plate 31, and ensure that the bottom plate 31 is firmly placed on the work surface. Next, place the gear to be processed in the placement ring 35, and adjust the fixing cylinder 36 to fix it in the threaded cylinder 34 by thread rotation to ensure that the gear will not move during the processing. The design of the cushion block 32 and the protective cotton 33 provides additional stability and protection to prevent damage to the gear and other components during the fixing process. After the gear is fixed, the subsequent processing steps are carried out to ensure that the fixing mechanism 3 remains stable throughout the entire processing process. After the processing is completed, loosen the fixing cylinder 36, remove the processed gear, and perform necessary cleaning and maintenance on the fixing mechanism 3 to keep it in good working condition. Through the above process, it can be ensured that during the processing of the robot reducer gear, the fixing mechanism 3 can firmly and efficiently fix the gear, improve the processing accuracy and safety.

[0032] A person skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples. Under the concept of the present invention, the technical features in the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.

[0033] The present invention is intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A robot reducer gear processing device, characterized in that: include: An adjustment mechanism (1), the adjustment mechanism (1) comprising a main frame (11), a hinge (12) being provided on the main frame (11), an adjustment plate (13) being provided at one end of the hinge (12) away from the main frame (11), adjustment arms (14) being provided on both sides of the adjustment plate (13), a damping adjuster (15) being provided between the two adjustment arms (14), a processing mechanism (2) being provided on the adjustment plate (13), the processing mechanism (2) comprising a stamping device (21), a nested ring (22) being provided on the outer surface of the stamping device (21), a stamping head (23) being provided at one end of the stamping device (21), and a fixing screw (24) being provided on one side of the stamping device (21).

2. A robot reducer gear processing device according to claim 1, characterized in that: A fixing mechanism (3) is provided at one end of the main frame (11), the fixing mechanism (3) comprising a bottom plate (31), a cushion block (32) being provided on the bottom side of the bottom plate (31), a protective cotton (33) being provided between two cushion blocks (32), a threaded barrel (34) being provided on the bottom plate (31), a placement ring (35) being provided in the threaded barrel (34), and a fixing barrel (36) being provided in the threaded barrel (34).

3. A robot reducer gear processing device according to claim 2, characterized in that: One end of the cushion block (32) is fixedly connected to the bottom plate (31), two sides of the protective cotton (33) are in contact with the cushion block (32), one end of the threaded tube (34) and the placement ring (35) are fixedly connected to the bottom plate (31), the fixed tube (36) is fixed in the threaded tube (34) by threaded rotation, and one end of the main frame (11) is fixedly connected to the bottom plate (31).

4. The robot reducer gear processing device according to claim 1, characterized in that: The two ends of the hinge (12) are respectively fixedly connected to the main frame (11) and the adjustment plate (13), and the two ends of the damping adjuster (15) are respectively butt-jointed to the two damping adjusters (15).

5. The robot reducer gear processing device according to claim 1, characterized in that: One end of the two adjustment arms (14) away from the damping adjuster (15) is respectively fixed between the adjustment plate (13) and the main frame (11).

6. The robot reducer gear processing device according to claim 1, characterized in that: The outer surface of the punching device (21) is inserted through the nested ring (22) and the adjustment plate (13) to dock with the punching head (23), and the fixing screw (24) passes through the adjustment plate (13) by threaded rotation to squeeze and fix the punching device (21).

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