Gear box hanging seat forge piece profiling tool

Abstract

The utility model discloses a gear box hanging seat forge piece profiling tool which comprises an upper body and a lower body, the upper body and the lower body can be combined up and down, a dovetail is arranged on the top plane of the upper body in the length direction of the upper body, and the upper body and the dovetail are of an integrated structure. In the length direction of the lower body, a swallow tail is also arranged on the bottom plane of the lower body, and the lower body and the swallow tail are of an integrated structure; a cavity die is arranged on the bottom plane of the upper body, and a circle of upper flash groove is formed in the bottom plane of the upper body around the cavity die; two triangular lock catches are arranged on two sides of the upper flash groove in the width direction of the cavity die and on the bottom plane of the upper body; a cavity is arranged in the top plane of the lower body, a circle of lower flash groove is arranged around the cavity and at the top of the lower body, two triangular lock catch cavities are arranged on two sides of the lower flash groove in the width direction of the cavity and inside the lower body, and the lock catch cavities are communicated with the cavity; a center key groove is formed in the center of the dovetail plane of the upper body and the lower body. According to the utility model, the feeding weight can be effectively reduced, and the forging yield is improved.

Description

Technical Field

[0001] The utility model relates to a gear box hanger forging press tooling, belonging to the technical field of machinery. Background Art

[0002] With the rapid development of high-speed rail and subway industries, in order to ensure the processability and stability of bogie welding, bogie welding parts are constantly optimized, resulting in a large number of welded forgings with special shapes. It is difficult to ensure the size of the gearbox hanger blank drawing by free forging, which is inefficient, costly, and requires many inspection processes. In addition, the blank forged by free forging has a heavy feed and a large amount of cutting. The characteristics of railway products are large batches and complex shapes. The forging processing cycle of this forging solution is long, which affects the processing efficiency and is not suitable for use in batch products. The original forging solution for the gearbox hanger product is based on the maximum outer contour inclusion body of the part, with a processing allowance of 10mm extended outward, a large process excess filling, and a heavy feed. Utility Model Content

[0003] In order to overcome the shortcomings of the prior art, the utility model provides a gear box hanger forging press tooling, which can effectively reduce the feed weight, improve the forging product rate, reduce the inspection process, and improve the production efficiency of forging and machining.

[0004] The technical solution adopted by the utility model to solve the technical problem is: a gear box hanger forging press tooling, comprising an upper body and a lower body, the upper body can be combined with the lower body up and down, in the length direction of the upper body, the top plane of the upper body is provided with a dovetail, the upper body and the dovetail are an integral structure; in the length direction of the lower body, the bottom plane of the lower body is also provided with a dovetail, the lower body and the dovetail are an integral structure; the two ends of the upper body are flush with the two ends of the lower body, the upper and lower dovetails are flush with the upper body and the lower body; a cavity mold is provided on the bottom plane of the upper body, around the cavity mold, the bottom of the upper body A circle of upper flash grooves is provided on the plane; two triangular lock buckles are provided on the bottom plane of the upper body on both sides of the upper flash groove in the width direction of the cavity mold; a cavity is provided in the top plane of the lower body, and a circle of lower flash grooves is provided on the top of the lower body around the cavity, and two triangular lock buckle cavities are provided inside the lower body on both sides of the lower flash groove in the width direction of the cavity, and the lock buckle cavity is communicated with the cavity; the upper cavity and the lower cavity can match and correspond, the upper flash groove and the lower flash groove correspond up and down, and the lock buckle can match and be inserted into the lock buckle cavity; a center keyway is provided at the center of the dovetail plane of the upper body and the lower body.

[0005] The beneficial effects of the utility model are as follows: the utility model has a simple structure, can produce continuously with one die, reduces all inspection procedures in the process, and improves the hot processing production efficiency; the use of forging profiling tooling greatly reduces the weight of the material input and reduces the cost of raw materials; the use of forging profiling tooling reduces the amount of machining cutting and improves the cold processing production efficiency; and is suitable for railway workpieces with large batches. BRIEF DESCRIPTION OF THE DRAWINGS

[0006] The utility model is further described below in conjunction with the accompanying drawings and specific implementation methods.

[0007] Figure 1 It is a structural schematic diagram of the utility model.

[0008] Figure 2 It is a schematic structural diagram of the utility model after the upper body is turned over.

[0009] Figure 3 It is a structural schematic diagram of the lower body of the utility model.

[0010] Figure 4 yes Figure 3 Bottom diagram of .

[0011] Figure 5 It is a schematic diagram of the gearbox hanger forging.

[0012] Figure 6 yes Figure 5 Top view of the .

[0013] Numbers in the figure:

[0014] 1. Upper body, 2. Dovetail, 3. Lock, 4. Upper flash groove, 5. Cavity mold, 6. Center keyway, 7. Lower body, 8. Cavity, 9. Lower flash groove, 10. Lock cavity. DETAILED DESCRIPTION

[0015] like Figure 1As shown in FIG. 6 , a press-forming tool for a gearbox hanger forging comprises an upper body 1 and a lower body 7, wherein the upper body 1 can be combined with the lower body 7 from top to bottom, and in the length direction of the upper body 1, a dovetail 2 is provided on the top plane of the upper body 1, and the upper body 1 and the dovetail 2 are an integral structure; in the length direction of the lower body 7, a dovetail 2 is also provided on the bottom plane of the lower body 7, and the lower body 7 and the dovetail 2 are an integral structure; the two ends of the upper body 1 are flush with the two ends of the lower body 7, and the upper and lower dovetails 2 are flush with the upper body 1 and the lower body 7; a cavity mold 5 is provided on the bottom plane of the upper body 1, and around the cavity mold 5, a circle of upper flash grooves 4 are provided on the bottom plane of the upper body 1 ; Two triangular lock buckles 3 are provided on the bottom plane of the upper body 1 on both sides of the upper flash groove 4 in the width direction of the cavity mold 5; a cavity 8 is provided in the top plane of the lower body 7, and a circle of lower flash grooves 9 are provided on the top of the lower body 7 around the cavity 8, and two triangular lock buckle cavities 10 are provided inside the lower body 7 on both sides of the lower flash groove 9 in the width direction of the cavity 8, and the lock buckle cavities 10 are communicated with the cavity 8; the cavity mold 5 and the lower cavity 8 can be matched and corresponded, the upper flash groove 4 and the lower flash groove 9 correspond to each other up and down, and the lock buckle 3 can be matched and inserted into the lock buckle cavity 10; a center keyway 6 is provided at the center of the dovetail 2 plane of the upper body 1 and the lower body 7.

[0016] During use, the two dovetails 2 on the upper body 1 and the lower body 7 are connected to the pressure equipment, the upper body 1 is used to transmit the striking force and serve as a controlling component for the shape of the forging; the blank is placed in the cavity 8 of the lower body 7, and under the forging action of the cavity mold 5, the cavity 8 is used to form the forging; the lock 3 is inserted into the lock cavity 10 during the forging process, ensuring that the tooling will not be offset during operation; the upper flash groove 4 and the lower flash groove 9 can accommodate excess metal of the forging during the forging process, and the upper and lower center keyways 6 are used to position the tooling and the pressure equipment to ensure that the center of gravity of the tooling is the same as the striking center of the equipment.

[0017] In this way, the cavity 8 also serves as a guide sleeve for the blank, and the cavity mold 5 on the upper body 1 dynamically strikes the blank in the cavity 8 to form it, and simplifies the structure of some parts according to the metal flow characteristics to facilitate demolding. The weight of the redesigned forging is only 50% of the weight of the original plan, which greatly shortens the processing time and improves work efficiency, and is fully capable of processing workpieces that meet the requirements of the drawings and technical conditions.

Claims

1. A gearbox hanger forging press tooling, characterized in that: The invention comprises an upper body (1) and a lower body (7), wherein the upper body (1) can be combined with the lower body (7) in the vertical direction, and a dovetail (2) is provided on the top plane of the upper body (1) in the length direction of the upper body (1), and the upper body (1) and the dovetail (2) are an integral structure; a dovetail (2) is also provided on the bottom plane of the lower body (7) in the length direction of the lower body (7), and the lower body (7) and the dovetail (2) are an integral structure; a cavity mold (5) is provided on the bottom plane of the upper body (1), and a circle of upper flash grooves (4) are provided on the bottom plane of the upper body (1) around the cavity mold (5); Two triangular lock buckles (3) are provided on the bottom plane of the upper body (1) on both sides of the upper flash groove (4) in the width direction of the cavity mold (5); a cavity (8) is provided in the top plane of the lower body (7); a circle of lower flash grooves (9) is provided on the top of the lower body (7) around the cavity (8); two triangular lock buckle cavities (10) are provided inside the lower body (7) on both sides of the lower flash groove (9) in the width direction of the lower cavity (8); the lock buckle cavities (10) are communicated with the cavity (8); a center keyway (6) is provided at the center of the dovetail (2) plane on the upper body (1) and the lower body (7).

2. A gearbox hanger forging press tooling according to claim 1, characterized in that: The two ends of the upper body (1) are flush with the two ends of the lower body (7), and the upper and lower dovetails (2) are flush with the upper body (1) and the lower body (7).

3. The gearbox hanger forging press tooling according to claim 1, characterized in that: The cavity mold (5) and the lower cavity (8) can be matched and corresponded, the upper flash groove (4) and the lower flash groove (9) correspond to each other in the upper and lower directions, and the lock buckle (3) can be matched and inserted into the lock buckle cavity (10).

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