Aluminum bar machining casting mold
By designing the elimination components in the aluminum rod processing and casting mold, and using the vibration effect of the elimination frame to discharge bubbles in the aluminum water, the problem of bubbles contained in the existing molds after forming is solved, and the quality of the aluminum rod is improved.
Patent Information
- Application Number
- CN202421456495.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-06-25
AI Technical Summary
During the feeding process of existing aluminum rod casting molds, aluminum water contains a large amount of bubbles and cannot be effectively discharged, resulting in bubbles contained in the molded aluminum rod, which reduces the quality of the aluminum rod.
An aluminum rod processing casting mold is designed, which includes an elimination assembly. The elimination assembly includes an annular structure elimination frame and a shock absorbing sleeve. By rotating the motor, the elimination frame is driven to rotate back and forth in the mold cavity along the bearing, resulting in vibration to shake out the air bubbles in the aluminum water.
By eliminating the vibration effect of the components, the bubbles in the aluminum water are effectively discharged, and the bubbles in the molded aluminum rod are avoided, thereby improving the quality of the aluminum rod.
Smart Images

Figure CN222817940U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum rod melting and casting molds, in particular to an aluminum rod processing melting and casting mold. Background Art
[0002] Aluminum is a light metal whose compounds are widely distributed in nature. The resources of aluminum in the earth's crust are about 40 to 50 billion tons, ranking third after oxygen and silicon. It is the largest category of metals. Aluminum rod is a kind of aluminum product. The smelting and casting of aluminum rod includes melting, purification, impurity removal, degassing, slag removal and casting process. According to the different metal elements contained in the aluminum rod, aluminum rod can be roughly divided into 8 categories. Before processing, aluminum rod is cast through corresponding casting molds.
[0003] Chinese patent announcement number CN217044530U discloses a mold for making aluminum bars from purified alloy aluminum water. A push plate, a connecting rod, a connecting plate, a slide groove and a slider are provided, and a hydraulic cylinder is started. The hydraulic cylinder drives the connecting plate and the connecting rod to rise. The rising connecting rod can enable the push plate to push out the aluminum bar inside the mold cavity. Pushing the aluminum bar out of the mold cavity can facilitate the demoulding of the aluminum bar, thereby improving the demoulding efficiency. When the hydraulic cylinder drives the connecting plate to rise and fall, the slider will slide inside the slide groove. The sliding of the slider inside the slide groove can limit the connecting plate and improve the stability of the push plate and the connecting rod, thereby solving the problem of inconvenience in demoulding the aluminum bar and poor working efficiency.
[0004] However, compared with the prior art and comparative documents, the existing aluminum rod casting mold is used by feeding molten aluminum water into the mold and then cooling it into shape through water cooling. During the feeding process, the aluminum water contains a large number of bubbles, which cannot be effectively discharged, resulting in bubbles in the formed aluminum rod, thereby reducing the quality of the aluminum rod. Utility Model Content
[0005] The main purpose of the utility model is to provide an aluminum rod processing melting and casting mold.
[0006] The purpose of the utility model can be achieved by adopting the following technical solutions:
[0007] A melting and casting mold for aluminum rod processing comprises a lower mold base, a mold cavity is opened on the upper part of the lower mold base, a plurality of groups of mold columns are equidistantly installed in the mold cavity, an upper mold base is arranged above the lower mold base, an elimination component is arranged in the mold cavity and located outside the mold column, the elimination component comprises an elimination frame with an annular structure, a shock-absorbing sleeve is fixed to the outside of the elimination frame, one end of the elimination frame is connected to the lower mold base through a bearing, a drive motor is installed at the other end of the elimination frame, and the drive motor is located outside the lower mold base.
[0008] Preferably, the upper mold base comprises a mold cover, an injection tube and an injection port, wherein the mold cover is a hollow structure.
[0009] Preferably, the injection tube is fixed at the middle of the top end of the mold cover, the injection port is formed on the mold cover, and the injection port corresponds to the position of the mold column.
[0010] Preferably, a connecting frame is installed on the outer side of the top end of the mold cover, and a rotating motor is installed below one side of the connecting frame.
[0011] Preferably, a bracket is provided at the bottom end of the rotating motor, and the driving motor is mounted on a side wall of the bracket.
[0012] Preferably, a water inlet is installed above one side wall of the lower mold base, and a drain outlet is installed below the other side wall of the lower mold base.
[0013] Preferably, a bottom plate is arranged in the lower mold base at the bottom end of the mold column, a top frame is fixed to the bottom end of the bottom plate, and electric push rods are symmetrically installed on both sides of the bottom of the top frame.
[0014] The beneficial technical effects are:
[0015] By setting up an elimination component, during the process of casting molten aluminum, the rotating motor in the elimination component can drive the elimination frame to reciprocate along the bearing in the mold cavity. During the reciprocating rotation of the elimination frame, it continuously contacts the mold column, causing the mold column to vibrate to a certain extent. The bubbles in the molten aluminum can be shaken out by the vibration, and the elimination frame and the mold column are protected by the shock-absorbing sleeve. The bubble shaking out can prevent bubbles from being contained in the aluminum rod after forming, thereby improving the quality of the aluminum rod. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural schematic diagram of a preferred embodiment of an aluminum rod processing and casting mold according to the utility model;
[0017] Figure 2 It is a main cross-sectional view of a preferred embodiment of an aluminum rod processing and casting mold according to the utility model;
[0018] Figure 3 The present invention is a schematic diagram of the positional relationship between the elimination components and the mold column in a preferred embodiment of an aluminum rod processing and casting mold according to the present invention.
[0019] The following are the descriptions of the reference numerals:
[0020] 1. Lower mold base; 2. Mold cavity; 3. Mold column; 4. Upper mold base; 401. Mold cover; 402. Injection pipe; 403. Injection port; 5. Elimination assembly; 501. Elimination frame; 502. Shock-absorbing sleeve; 503. Drive motor; 504. Bearing; 6. Connecting frame; 7. Rotating motor; 8. Bracket; 9. Water inlet; 10. Drain outlet; 11. Top frame; 12. Electric push rod; 13. Bottom plate. DETAILED DESCRIPTION
[0021] In order to make the technical solution of the present invention more clear and specific to those skilled in the art, the present invention is further described in detail below in conjunction with embodiments and drawings, but the implementation methods of the present invention are not limited thereto.
[0022] like Figure 1-Figure 3 As shown, the present embodiment provides an aluminum rod processing and casting mold, comprising a lower mold base 1, a mold cavity 2 is opened on the upper part of the lower mold base 1, cooling water can cool the aluminum rod in the mold cavity 2, a plurality of groups of mold columns 3 are equidistantly installed in the mold cavity 2, aluminum liquid is cooled in the mold column 3 to form an aluminum rod, an upper mold base 4 is arranged above the lower mold base 1, an elimination component 5 is arranged on the outside of the mold column 3 in the mold cavity 2, the elimination component 5 includes an elimination frame 501 with an annular structure, the elimination frame 501 can contact with the mold column 3 to generate vibration, a shock-absorbing sleeve 502 is fixed on the outside of the elimination frame 501, the shock-absorbing sleeve 502 can protect the elimination frame 501 and the mold column 3, one end of the elimination frame 501 is connected to the lower mold base 1 through a bearing 504, and a driving motor 503 is installed on the other end of the elimination frame 501, the driving motor 503 can drive the elimination frame 501 to rotate forward and reverse, and the driving motor 503 is located on the outside of the lower mold base 1.
[0023] like Figure 1-Figure 2 As shown, the upper mold base 4 includes a mold cover 401 , an injection tube 402 and an injection port 403 , wherein the mold cover 401 is a hollow structure, which facilitates aluminum liquid to enter the mold column 3 from the mold cover 401 .
[0024] like Figure 1-Figure 2 As shown, the injection tube 402 is fixed at the middle of the top of the mold cover 401, the injection port 403 is formed on the mold cover 401, and the injection port 403 corresponds to the position of the mold column 3. The molten aluminum water enters the mold cover 401 through the injection tube 402, and then enters the mold column 3 from the injection port 403.
[0025] like Figure 1-Figure 2 As shown, a connecting frame 6 is installed on the outer side of the top of the mold cover 401, and a rotating motor 7 is installed on the lower side of the connecting frame 6, so that the rotating motor 7 can drive the upper mold base 4 to rotate horizontally through the connecting frame 6.
[0026] like Figure 1-Figure 2As shown, a bracket 8 is provided at the bottom end of the rotating motor 7 , and the driving motor 503 is installed on the side wall of the bracket 8 , so that the rotating motor 7 and the driving motor 503 can be supported by the bracket 8 .
[0027] like Figure 1-Figure 2 As shown, a water inlet 9 is installed above one side wall of the lower die base 1, and a drain outlet 10 is installed below the other side wall of the lower die base 1. Cooling water enters the mold cavity 2 through the water inlet 9 to cool the aluminum liquid, and the used cooling water is discharged through the drain outlet 10.
[0028] like Figure 1-Figure 2 As shown, a bottom plate 13 is arranged at the bottom end of the mold column 3 in the lower mold base 1, a top frame 11 is fixed at the bottom end of the bottom plate 13, and electric push rods 12 are symmetrically installed on both sides of the bottom of the top frame 11. After the aluminum rod is formed, the electric push rods 12 can drive the bottom plate 13 to move upward through the top frame 11, and then push the top end of the aluminum rod out of the mold column 3, so as to facilitate the subsequent unloading.
[0029] Working principle of the device: When the device is used, the molten aluminum water enters the mold cover 401 through the injection pipe 402, and then enters the mold column 3 from the injection port 403. During the injection process, the rotating motor 7 in the elimination component 5 drives the elimination frame 501 to reciprocate along the bearing 504 in the mold cavity 2. During the reciprocating rotation of the elimination frame 501, it continuously contacts the mold column 3, causing the mold column 3 to vibrate to a certain extent. The bubbles in the aluminum water can be shaken out through the vibration, and the elimination frame 501 and the mold column are stabilized by the shock-absorbing sleeve 502. 3 for protection, the bubble vibration can avoid the aluminum rod after forming contains bubbles, so as to improve the quality of the aluminum rod, and at the same time, cooling water enters the mold cavity 2 through the water inlet 9 to cool the aluminum liquid, and the used cooling water is discharged through the drain port 10. After the cooling is completed, the rotating motor 7 on the bracket 8 drives the upper mold base 4 to rotate horizontally through the connecting frame 6, so that the upper mold base 4 and the lower mold base 1 are separated. After the separation is completed, the electric push rod 12 drives the bottom plate 13 to move upward through the top frame 11, and then the top end of the aluminum rod is pushed out of the mold column 3, which is convenient for subsequent unloading.
[0030] The above are only further embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the scope disclosed by the present invention according to the technical solution and concept of the present invention, which fall within the protection scope of the present invention.
Claims
1. A melting and casting mold for aluminum bars, characterized in that: The invention comprises a lower die base (1), wherein a die cavity (2) is provided on the upper part of the lower die base (1), wherein a plurality of groups of die columns (3) are equidistantly installed in the die cavity (2), an upper die base (4) is provided on the upper part of the lower die base (1), and an elimination component (5) is provided on the outer side of the die column (3) in the die cavity (2), wherein the elimination component (5) comprises an elimination frame (501) of an annular structure, wherein a shock absorbing sleeve (502) is fixed on the outer side of the elimination frame (501), wherein one end of the elimination frame (501) is connected to the lower die base (1) via a bearing (504), and a driving motor (503) is installed on the other end of the elimination frame (501), and wherein the driving motor (503) is located on the outer side of the lower die base (1).
2. The aluminum rod processing and casting mold according to claim 1, characterized in that: The upper mold base (4) comprises a mold cover (401), an injection pipe (402) and an injection port (403), wherein the mold cover (401) is a hollow structure.
3. The aluminum rod processing and casting mold according to claim 2, characterized in that: The injection tube (402) is fixed at the middle of the top end of the mold cover (401), the injection port (403) is formed on the mold cover (401), and the injection port (403) corresponds to the position of the mold column (3).
4. The aluminum rod processing and casting mold according to claim 3, characterized in that: A connecting frame (6) is installed on the outer side of the top end of the mold cover (401), and a rotating motor (7) is installed below one side of the connecting frame (6).
5. The aluminum rod processing and casting mold according to claim 4, characterized in that: A bracket (8) is provided at the bottom end of the rotating motor (7), and the driving motor (503) is mounted on a side wall of the bracket (8).
6. The aluminum rod processing and casting mold according to claim 5, characterized in that: A water inlet (9) is installed above one side wall of the lower die base (1), and a water outlet (10) is installed below the other side wall of the lower die base (1).
7. The aluminum rod processing and casting mold according to claim 6, characterized in that: A bottom plate (13) is arranged in the lower die base (1) at the bottom end of the die column (3), a top frame (11) is fixed to the bottom end of the bottom plate (13), and electric push rods (12) are symmetrically mounted on both sides of the bottom of the top frame (11).