Chamfering device for flange piece machining
By designing a chamfering device for flange sheet processing that includes a variety of adjustable components, the problem of difficulty in adjusting flange size and chamfer angle in the prior art is solved, and efficient chamfering processing and flexible adjustment of chamfer angles for flanges of different sizes is achieved.
Patent Information
- Application Number
- CN202421478432.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-26
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-06-26
AI Technical Summary
The existing flange chamfering devices are difficult to adjust according to the different sizes of the flange, and the angle of the chamfer cannot be effectively adjusted, and their versatility is poor.
A chamfering device for flange sheet processing is designed, including a processing seat, mounting frame, motor, fixed disk, lifting mechanism, snap ring, moving mechanism, slide rod, moving block, electric telescopic cylinder, slide groove, slide seat, fixing screw, short shaft, connecting rod, tool and limiting mechanism. Through the coordinated work of these components, the fixing and chamfering position adjustment of flanges of different sizes can be made, and the angle of chamfering can be adjusted.
Efficient chamfer processing for flanges of different sizes is achieved, the efficiency and accuracy of chamfer work are improved, and the versatility of the device is enhanced.
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Figure CN222818062U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of flange processing, in particular to a chamfering device for flange processing. Background Art
[0002] Flange is also called flange flange or flange. Flange is a part that connects shafts to each other. It is used to connect pipe ends. It is also used as flange on equipment inlet and outlet. It is used to connect two equipments, such as reducer flange. Flange needs to be chamfered during processing. Some existing chamfering devices are not convenient to adjust according to the size of the flange, and it is not convenient to adjust the chamfer angle. The versatility is poor. Therefore, we propose a chamfering device for flange processing. In view of the above problems, a solution is proposed below. Utility Model Content
[0003] The utility model aims to provide a chamfering device for flange processing, which has the advantages of being able to fix flanges of different sizes and adjust the chamfering positions and having high chamfering work efficiency.
[0004] The above technical objectives of the utility model are achieved through the following technical solutions:
[0005] A chamfering device for flange processing comprises a processing seat, a mounting frame is provided above the processing seat, a motor is installed at the lower end of the processing seat, the output shaft of the motor passes through the processing seat and is fixedly connected to the lower end of the mounting frame, a fixed plate is provided above the mounting frame, a lifting mechanism is provided in the mounting frame, and the lifting mechanism is connected to the fixed plate to drive the fixed plate to move up and down, two clamping rings are provided at the upper end of the fixed plate, a moving mechanism is provided in the fixed plate, and the moving mechanism is connected to the clamping ring to drive the clamping ring to move, two fixed blocks are respectively fixedly provided at the inner top of the mounting frame and the upper end of the processing seat, a sliding rod is fixedly provided between each two of the fixed blocks, and two A slidable moving block is passed through the sliding rod, an electric telescopic cylinder is installed on one side of the mounting frame, the output shaft of the electric telescopic cylinder passes through the mounting frame and is fixedly connected to one side of the moving block, a sliding groove is provided on the other side of the moving block, two sliding seats are provided in the sliding groove, two fixing screws are provided on one side of the moving block, and one end of the fixing screw is passed through the sliding seat, the sliding seat is fixed in the sliding groove by the fixing screws, a rotatable short shaft is passed through the front end of the sliding seat, a connecting rod is fixed on the short shaft, a tool is installed at the front end of the connecting rod, a limiting mechanism is provided on one side of the sliding seat, and the limiting mechanism is connected to one end of the short shaft to limit the rotation of the short shaft.
[0006] Preferably, the lifting mechanism includes a threaded barrel, the lower end of the threaded barrel is rotatably connected to the inner bottom of the mounting frame, a bevel gear a is fixedly provided on the outer side of the threaded barrel, a rotating shaft is passed through one side of the mounting frame, a bevel gear b is fixedly provided at one end of the rotating shaft, and the bevel gear b is meshed with the bevel gear a, a rotating block is fixedly provided at the other end of the rotating shaft, a first threaded rod is fixedly provided at the lower end of the fixed disk, and the first threaded rod is passed through the threaded barrel, two slidable guide columns are passed through the mounting frame, and the upper ends of the guide columns are fixedly connected to the lower end of the fixed disk.
[0007] Preferably, the moving mechanism includes two second threaded rods, the fixed plate is provided with a groove, the two second threaded rods are respectively inserted into the groove, the thread directions of the two second threaded rods are opposite, and one end is fixedly connected, each of the second threaded rods is respectively penetrated by a threaded seat, and the retaining ring is fixed at the upper end of the threaded seat, a turning handle is provided on one side of the fixed plate, one end of the second threaded rod passes through the fixed plate and is fixedly connected to one end of the turning handle.
[0008] Preferably, the limiting mechanism includes a rotating wheel, and the rotating wheel is fixed at one end of the short shaft, and a plurality of limiting grooves are provided on the rotating wheel. A protrusion is fixed on one side of the sliding seat, and a limiting rod is passed through the protrusion, and the top end of the limiting rod is located in the limiting groove, and a return spring is passed through the limiting rod, and the return spring is connected between one side of the protrusion and the tail end of the limiting rod.
[0009] The beneficial effects of the utility model are as follows: the staff can place the flange on the upper end of the fixed disk, and turn the handle to drive the two second threaded rods to rotate at the same time, so that the two threaded seats can be moved along the two second threaded rods respectively, and finally the two clamping rings can be driven to move, that is, the flange can be fixed by the clamping ring and the inner hole of the flange being in close contact, and then the position of the sliding seat in the moving block can be adjusted according to the size of the flange, so as to adjust the upper and lower positions of the edges on both sides of the flange that need to be chamfered, and at the same time, the angular position of the tool can be adjusted according to the size of the flange, so as to adjust the angle of the chamfer, and finally the mounting frame can be driven to rotate by the motor, so as to drive the fixed disk to rotate, so as to drive the fixed flange to rotate, and at the same time, the moving block is driven by the electric telescopic cylinder to slide to the right along the two sliding rods, and finally the tool can be driven to move to the right, so the edges on both sides of the flange can be chamfered at the same time by the tool, and at the same time, the rotation of the flange is coordinated to complete the chamfering of the flange, thereby effectively increasing the chamfering efficiency of the flange. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 It is a structural schematic diagram of an embodiment;
[0011] Figure 2is a top view of the fixed disk in the embodiment;
[0012] Figure 3 It is a partial structural schematic diagram of an embodiment;
[0013] Figure 4 for Figure 1 Magnified view of area A.
[0014] 1. Processing seat; 2. Mounting frame; 3. Motor; 4. Fixed plate; 5. Lifting mechanism; 6. Snap ring; 7. Moving mechanism; 8. Fixed block; 9. Slide rod; 10. Moving block; 11. Electric telescopic cylinder; 12. Slide groove; 13. Sliding seat; 14. Fixing screw; 15. Short shaft; 16. Connecting rod; 17. Tool; 18. Limiting mechanism; 19. Threaded cylinder; 20. Bevel gear a; 21. Rotating shaft; 22. Bevel gear b; 23. Rotating block; 24. First threaded rod; 25. Guide column; 26. Second threaded rod; 27. Groove; 28. Threaded seat; 29. Turning handle; 30. Turning wheel; 31. Limiting groove; 32. Bump; 33. Limiting rod; 34. Reset spring. DETAILED DESCRIPTION
[0015] The following is only a preferred embodiment of the present invention, and the protection scope is not limited to this embodiment. All technical solutions under the concept of the present invention should belong to the protection scope of the present invention. The same parts are represented by the same figure marks. It should be noted that the words "front", "rear", "left", "right", "up" and "down" used in the following description refer to the directions in the drawings, and the words "bottom" and "top", "inside" and "outside" refer to the directions toward or away from the geometric center of a specific component, respectively.
[0016] like Figures 1 to 4 As shown, a chamfering device for flange processing includes a processing seat 1, a mounting frame 2 is provided above the processing seat 1, a motor 3 is installed at the lower end of the processing seat 1, the output shaft of the motor 3 passes through the processing seat 1 and is fixedly connected to the lower end of the mounting frame 2, a fixed plate 4 is provided above the mounting frame 2, a lifting mechanism 5 is provided in the mounting frame 2, and the lifting mechanism 5 is connected to the fixed plate 4 to drive the fixed plate 4 to move up and down, the rotation of the motor 3 can drive the mounting frame 2 to rotate, thereby driving the fixed plate 4 to rotate, and the lifting mechanism 5 can drive the fixed plate 4 to move up and down, so that the chamfering position of the flange can be adjusted.
[0017] The lifting mechanism 5 includes a threaded barrel 19, the lower end of which is rotatably connected to the inner bottom of the mounting frame 2, a bevel gear a20 is fixedly provided on the outer side of the threaded barrel 19, a rotating shaft 21 is passed through one side of the mounting frame 2, a bevel gear b22 is fixedly provided at one end of the rotating shaft 21, and the bevel gear b22 is meshed with the bevel gear a20, and a rotating block 23 is fixedly provided at the other end of the rotating shaft 21. By rotating the rotating block 23, the bevel gear b22 can be driven to rotate, thereby driving the bevel gear a20 to rotate, and finally driving the threaded barrel 19 to rotate. A first threaded rod 24 is fixed to the lower end of the fixed plate 4, and the first threaded rod 24 is inserted into the threaded tube 19. Two slidable guide columns 25 are inserted into the mounting frame 2, and the upper ends of the guide columns 25 are fixedly connected to the lower end of the fixed plate 4. The first threaded rod 24 can be driven to move up and down along the threaded tube 19 by rotating the threaded tube 19, and finally the fixed plate 4 can be driven to move up and down. At this time, the two guide columns 25 slide up and down along the mounting frame 2 respectively, so that the moving trajectory of the fixed plate 4 is straighter and more stable.
[0018] Two clamping rings 6 are provided at the upper end of the fixed disk 4, and a moving mechanism 7 is provided inside the fixed disk 4, and the moving mechanism 7 is connected to the clamping ring 6 to drive the clamping ring 6 to move. The flange is placed on the upper end of the fixed disk 4, and the two clamping rings 6 can be driven to move by the adjusting mechanism, so that the clamping ring 6 can be tightly attached to the inner side of the inner hole in the middle of the flange, thereby fixing the flange and being applicable to flanges of various sizes, thereby improving the scope of use of the device.
[0019] The moving mechanism 7 includes two second threaded rods 26, and a groove 27 is provided on the fixed disk 4. The two second threaded rods 26 are respectively inserted into the grooves 27. The thread directions of the two second threaded rods 26 are opposite, and one end is fixedly connected. A threaded seat 28 is respectively inserted on each second threaded rod 26, and a clamping ring 6 is fixed on the upper end of the threaded seat 28. A turning handle 29 is provided on one side of the fixed disk 4. One end of the second threaded rod 26 passes through the fixed disk 4 and is fixedly connected to one end of the turning handle 29. By rotating the turning handle 29, the two second threaded rods 26 can be driven to rotate at the same time. Since the thread directions of the two second threaded rods 26 are opposite, the two threaded seats 28 can be respectively moved away from or close to each other along the two second threaded rods 26, and finally the positions of the two clamping rings 6 can be adjusted so that the clamping ring 6 is close to the inner hole of the flange to fix the flange.
[0020] Two fixed blocks 8 are fixedly arranged on the inner top of the mounting frame 2 and the upper end of the processing seat 1, respectively. A slide bar 9 is fixedly arranged between each two fixed blocks 8. A slidable moving block 10 is passed through the two slide bars 9. An electric telescopic cylinder 11 is installed on one side of the mounting frame 2. The output shaft of the electric telescopic cylinder 11 passes through the mounting frame 2 and is fixedly connected to one side of the moving block 10. The moving block 10 can be driven to slide left and right along the two slide bars 9 by the electric telescopic cylinder 11. A slide groove 12 is arranged on the other side of the moving block 10. Two sliding seats 13 are arranged in the slide groove 12. Two fixing screws 14 are arranged on one side of the moving block 10, and one end of the fixing screw 14 is passed through the sliding seat 13. The sliding seat 13 is fixed in the slide groove 12 by the fixing screw 14. The two sliding seats 13 can be fixed in the slide groove 12 respectively by the two fixing screws 14. Therefore, the position of the sliding seat 13 in the moving block 10 can be adjusted, thereby adjusting the upper and lower positions of the edges on both sides of the flange that need to be chamfered, so as to facilitate the chamfering of the edges on both sides of the flange at the same time.
[0021] A rotatable short shaft 15 is passed through the front end of the sliding seat 13, and a connecting rod 16 is fixed on the short shaft 15. A tool 17 is installed at the front end of the connecting rod 16. A limiting mechanism 18 is provided on one side of the sliding seat 13, and the limiting mechanism 18 is connected to one end of the short shaft 15 to limit the rotation of the short shaft 15. By rotating the connecting rod 16, the tool 17 can be driven to rotate, and the short shaft 15 can be rotated at the same time. Therefore, the angular position of the tool 17 can be adjusted according to the size of the flange to facilitate the adjustment of the chamfering angle. After that, the rotation of the short shaft 15 can be limited by the limiting mechanism 18, so that the angular position of the tool 17 can be fixed.
[0022] The limit mechanism 18 includes a rotating wheel 30, and the rotating wheel 30 is fixedly mounted at one end of the short shaft 15. The rotating wheel 30 is provided with a plurality of limit grooves 31. A protrusion 32 is fixedly mounted on one side of the sliding seat 13. A limit rod 33 is passed through the protrusion 32, and the top of the limit rod 33 is located in the limit groove 31. A return spring 34 is passed through the limit rod 33, and the return spring 34 is connected between one side of the protrusion 32 and the tail end of the limit rod 33. By pulling the limit rod 33, the top of the limit rod 33 is separated from the limit groove 31, so that the rotation of the rotating wheel 30 can be achieved. At this time, the return spring 34 is squeezed to generate elastic force, so that the angular position of the tool 17 can be adjusted. Afterwards, the limit rod 33 can be driven to return to the initial position by the return action of the return spring 34, so as to drive the top of the limit rod 33 to be pushed into the corresponding limit groove 31 again to limit the rotation of the rotating wheel 30, and finally the angular position of the tool 17 can be fixed.
[0023] The working principle of the utility model is as follows: the staff can place the flange on the upper end of the fixed disk 4, and rotate the handle 29 to drive the two second threaded rods 26 to rotate at the same time, so that the two threaded seats 28 can be moved along the two second threaded rods 26 respectively, and finally the two clamping rings 6 can be driven to move, that is, the flange can be fixed by the clamping ring 6 and the inner hole of the flange. Then, the position of the sliding seat 13 in the moving block 10 can be adjusted according to the size of the flange, so as to adjust the upper and lower positions of the edges on both sides of the flange that need to be chamfered. At the same time, the angular position of the tool 17 can be adjusted according to the size of the flange to adjust the angle of the chamfer. Finally, the mounting frame 2 can be driven to rotate by the motor 3, so as to drive the fixed disk 4 to rotate, so as to drive the fixed flange to rotate. At the same time, the moving block 10 is driven to slide to the right along the two sliding rods 9 by the electric telescopic cylinder 11, and finally the tool 17 can be driven to move to the right. Therefore, the edges on both sides of the flange can be chamfered at the same time by the tool 17, and the rotation of the flange is coordinated to complete the chamfering of the flange, thereby effectively increasing the chamfering efficiency of the flange.
[0024] The specific embodiments described above further illustrate the technical problems, technical solutions and beneficial effects solved by the present invention. It should be understood that the above are only specific embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A chamfering device for flange processing, characterized in that: The invention comprises a processing seat (1), a mounting frame (2) is arranged above the processing seat (1), a motor (3) is arranged at the lower end of the processing seat (1), an output shaft of the motor (3) passes through the processing seat (1) and is fixedly connected to the lower end of the mounting frame (2), a fixed plate (4) is arranged above the mounting frame (2), a lifting mechanism (5) is arranged inside the mounting frame (2), and the lifting mechanism (5) is connected to the fixed plate (4) so as to drive the fixed plate (4) up and down. The fixing plate (4) is provided with two snap rings (6) at the upper end thereof, a moving mechanism (7) is provided inside the fixing plate (4), and the moving mechanism (7) is connected with the snap ring (6) so as to drive the snap ring (6) to move, two fixing blocks (8) are fixedly provided at the inner top of the mounting frame (2) and the upper end of the processing seat (1), a sliding rod (9) is fixedly provided between each two fixing blocks (8), and a slidable moving block (10) is passed through the two sliding rods (9), An electric telescopic cylinder (11) is installed on one side of the mounting frame (2), an output shaft of the electric telescopic cylinder (11) passes through the mounting frame (2) and is fixedly connected to one side of the moving block (10), a slide groove (12) is provided on the other side of the moving block (10), two sliding seats (13) are provided in the slide groove (12), two fixing screws (14) are provided on one side of the moving block (10), and one end of the fixing screw (14) passes through the sliding seat (13), The sliding seat (13) is fixed in the sliding groove (12) by means of a fixing screw (14); a rotatable short shaft (15) is passed through the front end of the sliding seat (13); a connecting rod (16) is fixedly provided on the short shaft (15); a tool (17) is installed at the front end of the connecting rod (16); a limiting mechanism (18) is provided on one side of the sliding seat (13), and the limiting mechanism (18) is connected to one end of the short shaft (15) so as to limit the rotation of the short shaft (15).
2. A chamfering device for flange processing according to claim 1, characterized in that: The lifting mechanism (5) comprises a threaded cylinder (19), the lower end of which is rotatably connected to the inner bottom of the mounting frame (2), a bevel gear a (20) is fixedly arranged on the outer side of the threaded cylinder (19), a rotating shaft (21) is passed through one side of the mounting frame (2), a bevel gear b (22) is fixedly arranged on one end of the rotating shaft (21), and the bevel gear b (22) is meshed with the bevel gear a (20), a rotating block (23) is fixedly arranged on the other end of the rotating shaft (21), a first threaded rod (24) is fixedly arranged on the lower end of the fixed plate (4), and the first threaded rod (24) is passed through the threaded cylinder (19), and two slidable guide columns (25) are passed through the mounting frame (2), and the upper ends of the guide columns (25) are fixedly connected to the lower end of the fixed plate (4).
3. A chamfering device for flange processing according to claim 2, characterized in that: The moving mechanism (7) comprises two second threaded rods (26), the fixed disk (4) is provided with a groove (27), the two second threaded rods (26) are respectively inserted into the grooves (27), the thread directions of the two second threaded rods (26) are opposite, and one end is fixedly connected, each second threaded rod (26) is respectively inserted with a threaded seat (28), and the clamping ring (6) is fixedly arranged at the upper end of the threaded seat (28), a turning handle (29) is provided on one side of the fixed disk (4), one end of the second threaded rod (26) is inserted through the fixed disk (4) and is fixedly connected to one end of the turning handle (29).
4. A chamfering device for flange processing according to claim 3, characterized in that: The limiting mechanism (18) comprises a rotating wheel (30), and the rotating wheel (30) is fixedly arranged at one end of the short shaft (15), and a plurality of limiting grooves (31) are arranged on the rotating wheel (30), and a protrusion (32) is fixedly arranged on one side of the sliding seat (13), and a limiting rod (33) is passed through the protrusion (32), and the top end of the limiting rod (33) is located in the limiting groove (31), and a return spring (34) is passed through the limiting rod (33), and the return spring (34) is connected between one side of the protrusion (32) and the tail end of the limiting rod (33).
Citation Information
Cited By
Flange sheet chamfering device
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