Special welding machine convenient for fixing flange group

Abstract

The special welding machine comprises a first workbench and a second workbench, a limiting seat is fixedly installed between the first workbench and the second workbench, a first electric push rod is arranged at one end of the second workbench, and a second electric push rod is arranged at the other end of the second workbench. A rotating plate is movably installed at one end of the first electric push rod, a first motor is arranged on one side of the first workbench, a limiting plate is connected to one end of the first motor, multiple sets of fixing plates are fixedly installed on the outer surface of the limiting plate, a connecting pipe is movably installed at the top end of a rotating wheel, and a flange plate is connected to one end of the connecting pipe; by means of the limiting plate and the clamping plate pushed by the air cylinder, it can be guaranteed that a flange plate to be welded keeps highly accurate and stable in the welding process. Due to the stability, the welding quality is improved, and welding defects caused by movement of the workpiece are reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of flange assembly welding, in particular to a special welding machine which is convenient for fixing a flange assembly. Background Art

[0002] In industrial production, flange groups are key components for connecting pipelines and equipment, and their welding quality is directly related to the sealing and safety of the entire system. In the traditional flange group welding process, there are often problems such as difficult fixing, low welding efficiency, and unstable welding quality. Specifically, traditional welding methods usually require manual positioning, clamping, and welding of flange groups. This process is not only time-consuming and labor-intensive, but also prone to inaccurate positioning and loose clamping due to human factors, thus affecting the welding quality. Utility Model Content

[0003] (I) Purpose of the utility model

[0004] In view of this, the purpose of the utility model is to provide a special welding machine that is convenient for fixing a flange group, thereby solving the problems raised in the above background.

[0005] (II) Technical solution

[0006] A welding machine for fixing a flange group, comprising a first workbench and a second workbench, a limit seat is fixedly installed between the first workbench and the second workbench, and a first electric push rod is arranged at one end of the second workbench, a rotating plate is movably installed at one end of the first electric push rod, a first motor is arranged at one side of the first workbench, and one end of the first motor is connected to the limit plate, a plurality of groups of fixing plates are fixedly installed on the outer surface of the limit plate, and a cylinder is fixedly installed on the outer surface of the fixing plate, one end of the cylinder is connected to a clamping plate, one end of the limit seat is connected to a support seat, and the support A groove is provided on the outer surface of the seat, a movable mechanism is provided in the groove, and one end of the movable mechanism is connected to a second motor, a welding head is fixedly installed on one end of the second motor, and one end of the welding head is connected to a welder, and the welder is fixedly connected to one side of the support seat, a plurality of groups of second electric push rods are provided at the top of the limit seat, and the tops of the plurality of groups of second electric push rods are connected to a support plate, a plurality of groups of connecting frames are fixedly installed on the top of the support plate, and rotating wheels are movably installed on the tops of the plurality of connecting frames, a connecting pipe is movably installed on the top of the rotating wheel, and a flange is connected to one end of the connecting pipe.

[0007] Preferably, the outer surface of the clamping plate is wrapped with rubber.

[0008] Preferably, the outer surface of the limit plate is provided with multiple groups of sliding blocks, the inner walls of the multiple groups of sliding blocks are movably mounted with sliding grooves, and one end of the sliding groove is connected to a clamping plate.

[0009] Preferably, the cylinder is fixedly connected to the fixing plate via a connecting plate.

[0010] Preferably, the outer surface of the rotating plate is wrapped with rubber.

[0011] Preferably, the movable mechanism includes two groups of fixed seats, and the outer surfaces of the two groups of fixed seats are provided with circular through grooves, screw rods are movably installed in the circular through grooves, and sliding seats are movably installed on the outer surfaces of the screw rods, one end of the sliding seat is connected to the second motor, one end of the fixed seat is connected to the third motor, and the third motor is fixedly connected to the fixed seat.

[0012] Preferably, a protective plate is fixedly mounted on one side of the two groups of fixing seats.

[0013] It can be seen from the above technical solutions that the present application has the following beneficial effects:

[0014] 1. The utility model can ensure that the flange to be welded remains highly accurate and stable during the welding process through the limit plate and the clamping plate driven by the cylinder. This stability not only improves the welding quality, but also reduces welding defects caused by the movement of the workpiece.

[0015] 2. The utility model can accurately adjust the overall height and position of the support plate, the rotating wheel thereon and the connecting pipe by utilizing the telescopic function of the second electric push rod, ensuring that the butt joint between the connecting pipe and the flange is accurate. This efficient adjustment mechanism greatly shortens the preparation time before welding and improves production efficiency. By starting the first electric push rod and the welder, the equipment can automatically complete the process of pushing and welding the connecting pipe to the flange. In addition, the screw rod and the second motor in the movable mechanism work together to achieve precise movement and angle adjustment of the welding head in three-dimensional space, improving the accuracy and intelligence level of welding. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the first three-dimensional structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the second three-dimensional structure of the utility model;

[0018] Figure 3 This is a schematic diagram of the third three-dimensional structure of the utility model;

[0019] Figure 4 For this utility model Figure 1 The enlarged schematic diagram at A in the middle;

[0020] Figure 5 For this utility model Figure 3 Enlarged schematic diagram of point B in the middle.

[0021] In the figure: 1. first workbench; 2. second workbench; 3. first electric push rod; 4. rotating plate; 5. connecting pipe; 6. second electric push rod; 7. supporting plate; 8. connecting frame; 9. rotating wheel; 111. first motor; 112. limiting plate; 113. cylinder; 114. fixing plate; 211. connecting plate; 212. clamping plate; 213. slide groove; 214. slider; 411. supporting seat; 412. welder; 413. welding head; 414. second motor; 511. protective plate; 512. third motor; 513. fixing seat; 514. screw rod; 515. sliding seat; 611. limiting seat; 711. flange. DETAILED DESCRIPTION

[0022] The following description is merely exemplary in nature and is not intended to limit the present disclosure, application, and use. It should be understood that in all of these figures, the same or similar reference numerals indicate the same or similar parts and features. The various drawings only schematically represent the concepts and principles of the embodiments of the present disclosure, and do not necessarily show the specific dimensions and proportions of the various embodiments of the present disclosure. Specific parts in specific drawings may be exaggerated to illustrate the relevant details or structures of the embodiments of the present disclosure.

[0023] See also Figure 1-5 , an embodiment provided by the utility model:

[0024] A welding machine for fixing a flange group includes a first workbench 1 and a second workbench 2, a limit seat 611 is fixedly installed between the first workbench 1 and the second workbench 2, and a first electric push rod 3 is arranged at one end of the second workbench 2, and a rotating plate 4 is movably installed at one end of the first electric push rod 3, a first motor 111 is arranged on one side of the first workbench 1, and one end of the first motor 111 is connected to a limit plate 112, a plurality of groups of fixing plates 114 are fixedly installed on the outer surface of the limit plate 112, and a cylinder 113 is fixedly installed on the outer surface of the fixing plate 114, one end of the cylinder 113 is connected to a clamping plate 212, and one end of the limit seat 611 is connected to a support seat 411, A groove is provided on the outer surface of the support seat 411, and a movable mechanism is arranged in the groove, and one end of the movable mechanism is connected to the second motor 414, a welding head 413 is fixedly installed on one end of the second motor 414, and one end of the welding head 413 is connected to a welder 412, and the welder 412 is fixedly connected to one side of the support seat 411, and a plurality of groups of second electric push rods 6 are arranged on the top of the limiting seat 611, and the tops of the plurality of groups of second electric push rods 6 are connected to a support plate 7, a plurality of groups of connecting frames 8 are fixedly installed on the top of the support plate 7, and a rotating wheel 9 is movably installed on the top of the plurality of connecting frames 8, a connecting pipe 5 is movably installed on the top of the rotating wheel 9, and one end of the connecting pipe 5 is connected to a flange 711.

[0025] Furthermore, the outer surface of the clamping plate 212 is wrapped with rubber. By wrapping the outer surface of the clamping plate 212 with rubber, not only the friction during clamping is increased, and the clamping stability of the flange 711 is improved, but also scratches or damages that may be caused by direct metal contact are avoided, thereby protecting the surface quality of the flange.

[0026] Furthermore, the outer surface of the limiting plate 112 is provided with multiple groups of sliders 214, the inner walls of the multiple groups of sliders 214 are movably installed with sliding grooves 213, and one end of the sliding grooves 213 is connected to the clamping plate 212. Multiple groups of sliders 214 and sliding grooves 213 are provided on the outer surface of the limiting plate 112, so that the clamping plate 212 can slide freely on the sliders through the sliding grooves, thereby making it easier to adjust the clamping position and force, thereby improving the adaptability and operational flexibility of the equipment.

[0027] Furthermore, the cylinder 113 is fixedly connected to the fixing plate 114 via the connecting plate 211 , and the connecting plate 211 enhances the stability of the installation of the cylinder 113 and reduces the risk of loosening or falling off due to vibration or impact.

[0028] Furthermore, the outer surface of the rotating plate 4 is wrapped with rubber, which not only increases the friction when in contact with the connecting pipe 5, helping to push the connecting pipe more stably, but also reduces the wear on the surface of the connecting pipe, reflecting the awareness of protecting the workpiece.

[0029] Furthermore, the movable mechanism includes two groups of fixed seats 513, and the outer surfaces of the two groups of fixed seats 513 are both provided with circular through grooves, and screw rods 514 are movably installed in the circular through grooves, and a sliding seat 515 is movably installed on the outer surface of the screw rods 514, one end of the sliding seat 515 is connected to the second motor 414, one end of the fixed seat 513 is connected to the third motor 512, and the third motor 512 is fixedly connected to the fixed seat 513. Through the drive of the third motor 512, the screw rod 514 can drive the sliding seat 515 and the welding head 413 to move up and down, thereby meeting the welding requirements of different heights and angles.

[0030] Furthermore, a protection plate 511 is fixedly mounted on one side of the two sets of fixing seats 513 , and the protection plate 511 is the third motor 512 .

[0031] Working principle: First, the flange 711 to be welded is accurately placed in the limit plate 112 on the first workbench 1. Then, by starting multiple groups of cylinders 113, the piston rods of the cylinders push the clamping plate 212 to approach the flange and clamp it tightly, ensuring that the flange remains stable and motionless during the welding process. Then, the connecting pipe 5 to be connected is gently placed on the support plate 7, supported and guided to the appropriate position by multiple groups of rotating wheels 9. The design of the rotating wheel is not only convenient for the placement of the pipeline, but also provides a certain degree of rotational freedom in the subsequent welding process to meet the welding requirements of different angles. The telescopic function of the second electric push rod 6 is used to adjust the overall height and position of the support plate 7 and the rotating wheels 9 thereon and the connecting pipe 5 to ensure that the docking surface of the connecting pipe and the flange 711 is accurate. Then, the first electric push rod 3 is started, and its strong thrust is transmitted to the connecting pipe 5 through the rotating plate 4, pushing it to move in the direction of the flange until the two are tightly engaged together to form a preliminary mechanical connection. After confirming that the connecting pipe and the flange have been firmly docked, the welder 412 in the movable mechanism is activated. The welder drives the screw rod 514 to rotate, driving the sliding seat 515 and the welding head 413 thereon to move up and down along the preset track to the optimal welding position. At the same time, the angle of the welding head 413 is adjusted by the rotation of the second motor 414 to adapt to different welding gaps and direction requirements. After everything is ready, the welding head 413 starts to work, and the joint of the connecting pipe and the flange is efficiently and evenly welded to ensure that the strength and sealing of the joint meet the design requirements, and by driving the first motor 111, the limit plate 112 can be rotated as a whole.

[0032] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A welding machine for fixing flange assembly, characterized in that: The invention comprises a first workbench (1) and a second workbench (2), wherein a limit seat (611) is fixedly installed between the first workbench (1) and the second workbench (2), and a first electric push rod (3) is arranged at one end of the second workbench (2), and a rotating plate (4) is movably installed at one end of the first electric push rod (3), a first motor (111) is arranged at one side of the first workbench (1), and one end of the first motor (111) is connected to a limit plate (112), a plurality of groups of fixing plates (114) are fixedly installed on the outer surface of the limit plate (112), and a cylinder (113) is fixedly installed on the outer surface of the fixing plate (114), and one end of the cylinder (113) is connected to a clamping plate (212), one end of the limit seat (611) is connected to a support seat (411), and the support seat (411) ) is provided with a groove on its outer surface, a movable mechanism is arranged in the groove, and one end of the movable mechanism is connected to a second motor (414), a welding head (413) is fixedly mounted on one end of the second motor (414), and one end of the welding head (413) is connected to a welder (412), and the welder (412) is fixedly connected to one side of the support seat (411), a plurality of groups of second electric push rods (6) are arranged on the top of the limit seat (611), and the tops of the plurality of groups of second electric push rods (6) are connected to a support plate (7), a plurality of groups of connection frames (8) are fixedly mounted on the top of the support plate (7), and a rotating wheel (9) is movably mounted on the top of the plurality of connection frames (8), a connecting pipe (5) is movably mounted on the top of the rotating wheel (9), and one end of the connecting pipe (5) is connected to a flange (711).

2. A welding machine for fixing flange assembly according to claim 1, characterized in that: The outer surface of the clamping plate (212) is wrapped with rubber.

3. The welding machine for fixing flange assembly according to claim 1, characterized in that: The outer surface of the limiting plate (112) is provided with a plurality of groups of sliding blocks (214), the inner walls of the plurality of groups of sliding blocks (214) are movably provided with sliding grooves (213), and one end of the sliding grooves (213) is connected to a clamping plate (212).

4. The welding machine for fixing flange assembly according to claim 1 is characterized in that: The cylinder (113) is fixedly connected to the fixing plate (114) via a connecting plate (211).

5. The welding machine for fixing flange assembly according to claim 1 is characterized in that: The outer surface of the rotating plate (4) is wrapped with rubber.

6. The welding machine for fixing flange assembly according to claim 1, characterized in that: The movable mechanism comprises two groups of fixed seats (513), and the outer surfaces of the two groups of fixed seats (513) are both provided with circular through grooves, and screw rods (514) are movably installed in the circular through grooves, and a sliding seat (515) is movably installed on the outer surface of the screw rod (514), one end of the sliding seat (515) is connected to the second motor (414), one end of the fixed seat (513) is connected to the third motor (512), and the third motor (512) is fixedly connected to the fixed seat (513).

7. A welding machine for fixing flange assembly according to claim 6, characterized in that: A protective plate (511) is fixedly mounted on one side of the two sets of fixing seats (513).

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