Steel pipe grinding machine
By designing an automated steel pipe grinder for downhole equipment longitudinal beam pipes, the problems of manual rust removal in the prior art are solved, automatic grinding is realized, rust removal efficiency and quality are improved, and workers' health is protected.
Patent Information
- Application Number
- CN202420325666.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-21
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-02-21
AI Technical Summary
In the prior art, the rust removal process of the longitudinal beam pipe of the underground equipment relies on manual operations, with high labor intensity, low efficiency, poor quality, and high dust, which endangers workers' health.
A steel pipe grinding machine is designed, including a workbench, a rotating shaft, a motor, a support cylinder, a roller, a grinding wheel and an adjustment component. The steel pipe to be polished is placed on the roller and a support cylinder through an automated manner, and the rotating shaft and a grinding wheel are driven by the motor to achieve automatic movement and grinding of the steel pipe.
Automatic polishing of steel pipes has been realized, which has reduced the labor intensity of workers, improved the efficiency and quality of rust removal, reduced dust, and protected workers' health.
Smart Images

Figure CN222818592U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of grinding equipment, in particular to a steel pipe grinding machine. Background Art
[0002] The belt conveyor longitudinal beam pipe is a commonly used equipment accessory underground. When the longitudinal beam pipe is lifted to the well for maintenance, a large number of longitudinal beam pipes are recovered and lifted to the well and need to be derusted, painted, and then repaired and reused. At present, the longitudinal beam pipe has been using the traditional manual rust removal method, using a wire brush, flat shovel or angle grinder for manual rust removal. Not only is the labor intensity high, but the rust removal efficiency is low and the rust removal quality is poor. Whether the rust removal is in place directly affects the service life of the steel pipe and the later appearance effect, and the operation site is dusty, which endangers the health of the rust removal operators. Utility Model Content
[0003] The utility model aims to solve one of the technical problems in the related art at least to a certain extent. To this end, an embodiment of the utility model provides a steel pipe grinding machine.
[0004] The steel pipe grinder of the utility model embodiment includes a workbench, a first rotating shaft, a first motor, a support cylinder, a plurality of rollers, a grinding wheel, and a second motor. The first rotating shaft is rotatably arranged on the workbench along the length direction of the workbench, and the first motor is arranged on the workbench and connected to the first rotating shaft to drive the first rotating shaft to rotate; the support cylinder is sleeved on the first rotating shaft, and the plurality of rollers are arranged at intervals along the axial direction of the first rotating shaft, and the axial direction of the rollers is horizontally arranged and is arranged at an angle to the axial direction of the first rotating shaft, and the support cylinder and the rollers cooperate to support the movement of the steel pipe to be grinded; the grinding wheel is arranged above the support cylinder and the rollers and is rotatably connected to the workbench, the second motor is arranged on the workbench and connected to the grinding wheel to drive the grinding wheel to rotate, and the grinding wheel is used to grind the steel pipe to be grinded placed on the support cylinder and the rollers.
[0005] In some embodiments, the steel pipe grinder of the utility model embodiment also includes a second rotating shaft and a support frame, the second rotating shaft is rotatably arranged on the workbench along the vertical direction, the roller is connected to the second rotating shaft through the support frame, and the rotation of the second rotating shaft can adjust the angle between the axial direction of the roller and the axial direction of the first rotating shaft to change the moving speed of the steel pipe to be grinded.
[0006] In some embodiments, the steel pipe grinder of the utility model embodiment also includes an adjustment component, the adjustment component includes an adjustment plate, the adjustment plate extends along the axial direction of the first rotating shaft and the axial position along the first rotating shaft is adjustable, the adjustment plate is rotatably connected to the support frame of each of the rollers, and the movement of the adjustment plate is used to adjust the angle between the axial direction of the roller and the axial direction of the first rotating shaft.
[0007] In some embodiments, the adjustment assembly further includes a rack and a gear, wherein the rack is connected to the adjustment plate and extends along the axial direction of the first rotating shaft, and the gear is rotatably disposed on the workbench and meshes with the rack.
[0008] In some embodiments, the adjustment assembly also includes a rotating handle, a turbine and a worm gear. The rotating handle is rotatably connected to the workbench, the rotating handle is connected to the worm gear to drive the worm gear to rotate, the turbine is connected to the gear through a third rotating shaft, and the turbine is meshed with the worm gear.
[0009] In some embodiments, the steel pipe grinding machine of the utility model embodiment also includes multiple support seats, and the multiple support seats are arranged at intervals along the axial direction of the first rotating shaft. The first rotating shaft is rotatably connected to each of the support seats, and at least one support tube is provided between two adjacent support seats.
[0010] In some embodiments, the grinding wheel is connected to the workbench via a fourth rotating shaft, and the first motor is transmission-connected to the fourth rotating shaft via a gear pair.
[0011] In some embodiments, there are multiple grinding wheels, and the multiple grinding wheels are arranged at intervals along the axial direction of the fourth rotation axis.
[0012] In some embodiments, the steel pipe grinding machine of the utility model embodiment also includes a dust cover, which is arranged on the grinding wheel, and the dust cover has a first through hole and a second through hole relatively arranged in the length direction of the first rotating axis, and the first through hole and the second through hole are for the steel pipe to be ground to pass through.
[0013] In some embodiments, the dust cover is detachably connected to the workbench.
[0014] During the use of the steel pipe grinding machine of the utility model embodiment, the steel pipe to be polished is placed on the roller and the support tube, and the axial direction of the steel pipe to be polished is parallel to the axial direction of the first rotating shaft. The first motor drives the first rotating shaft to rotate, and the first rotating shaft drives the support tube to rotate. Since there is friction between the steel pipe to be polished and the support tube, the support tube can drive the steel pipe to be polished to rotate. Since the axial direction of the roller is horizontally arranged and is arranged at an angle with the axial direction of the first rotating shaft, the steel pipe to be polished can move in the direction of the grinding wheel under the guidance of the roller while rolling, so that the steel pipe to be polished automatically moves and passes under the grinding wheel. When the steel pipe to be polished passes under the grinding wheel, the grinding wheel grinds the steel pipe to be polished. The entire grinding process does not require manual operation by personnel, and the degree of automation is high, which greatly reduces the labor intensity of workers and avoids the operational safety risks caused by manual operation. In addition, the distance between the grinding wheel and the steel pipe to be polished is fixed, so that the rust removal quality is stable, the rust removal effect is good, and the service life and later appearance of the steel pipe are improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a usage state diagram of the steel pipe grinding machine according to an embodiment of the utility model.
[0016] Figure 2 It is a structural schematic diagram of the steel pipe grinder of the embodiment of the utility model without the dust cover.
[0017] Figure 3 yes Figure 2 Enlarged view of part A.
[0018] Figure 4 yes Figure 2 Enlarged view of part B.
[0019] Figure 5 It is a partial structural schematic diagram of a steel pipe grinding machine according to an embodiment of the utility model.
[0020] Reference numerals:
[0021] 100. Steel pipe grinding machine; 200. Steel pipe to be ground; 1. Workbench; 2. First rotating shaft; 3. First motor; 4. Support cylinder; 5. Roller; 6. Grinding wheel; 7. Second motor; 8. Third rotating shaft; 9. Support frame; 10. Adjustment plate; 11. Rack; 12. Gear; 13. Rotating handle; 14. Turbine; 15. Worm; 16. Support seat; 17. Fourth rotating shaft; 18. Dust cover. DETAILED DESCRIPTION
[0022] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to be used to explain the present invention, but cannot be understood as limiting the present invention.
[0023] like Figures 1 to 5 As shown, the steel pipe grinding machine 100 of the embodiment of the utility model comprises a workbench 1, a first rotating shaft 2, a first motor 3, a support cylinder 4, a plurality of rollers 5, a grinding wheel 6, and a second motor 7. The first rotating shaft 2 is rotatably arranged on the workbench 1 along the length direction of the workbench 1, the first motor 3 is arranged on the workbench 1 and connected to the first rotating shaft 2 to drive the first rotating shaft 2 to rotate, and the support cylinder 4 is sleeved on the first rotating shaft 2. A plurality of rollers 5 are arranged at intervals along the axial direction of the first rotating shaft 2, the axial direction of the rollers 5 is horizontally arranged and is arranged at an angle to the axial direction of the first rotating shaft 2, and the support cylinder 4 cooperates with the rollers 5 to support the movement of the steel pipe 200 to be grinded. The grinding wheel 6 is arranged above the support cylinder 4 and the rollers 5 and is rotatably connected to the workbench 1, the second motor 7 is arranged on the workbench 1 and connected to the grinding wheel 6 to drive the grinding wheel 6 to rotate, and the grinding wheel 6 is used to grind the steel pipe 200 to be grinded placed on the support cylinder 4 and the rollers 5.
[0024] During the use of the steel pipe grinding machine 100 of the embodiment of the utility model, the steel pipe 200 to be polished is placed on the roller 5 and the support tube 4, and the axial direction of the steel pipe 200 to be polished is parallel to the axial direction of the first rotating shaft 2, and the first motor 3 drives the first rotating shaft 2 to rotate, and the first rotating shaft 2 drives the support tube 4 to rotate. Since there is friction between the steel pipe 200 to be polished and the support tube 4, the support tube 4 can drive the steel pipe 200 to be polished to rotate, and since the axial direction of the roller 5 is horizontally arranged and is arranged at an angle to the axial direction of the first rotating shaft 2, the steel pipe 200 to be polished can move toward the grinding wheel 6 under the guidance of the roller 5 while rolling, so that the steel pipe 200 to be polished automatically moves and passes under the grinding wheel 6. When the steel pipe 200 to be polished passes under the grinding wheel 6, the grinding wheel 6 performs grinding on the steel pipe 200 to be polished. The entire grinding process does not require manual operation by personnel, and the degree of automation is high, which greatly reduces the labor intensity of workers and avoids the operational safety risks caused by manual operation. In addition, the distance between the grinding wheel 6 and the steel pipe 200 to be ground is fixed, so that the rust removal quality is stable and the rust removal effect is good, thereby improving the service life and later appearance of the steel pipe.
[0025] In some embodiments, the steel pipe grinder 100 of the utility model embodiment also includes a second rotating shaft (not shown in the figure) and a support frame 9. The second rotating shaft is rotatably arranged on the workbench 1 along the vertical direction. The roller 5 is connected to the second rotating shaft through the support frame 9. The rotation of the second rotating shaft can adjust the angle between the axial direction of the roller 5 and the axial direction of the first rotating shaft 2 to change the moving speed of the steel pipe 200 to be grinded, thereby facilitating the adjustment of the feed speed of the steel pipe 200 to be grinded.
[0026] In some embodiments, the steel pipe grinding machine 100 of the utility model embodiment further includes an adjustment component, which includes an adjustment plate 10, which extends along the axial direction of the first rotating shaft 2 and is adjustable along the axial position of the first rotating shaft 2, and the adjustment plate 10 is rotatably connected to the support frame 9 of each roller 5, and the adjustment plate 10 is moved to adjust the angle between the axial direction of the roller 5 and the axial direction of the first rotating shaft 2. By setting the adjustment plate 10 to synchronously adjust the angle of each roller 5, the angle adjustment of the roller 5 is convenient and quick, and the feed speed adjustment of the steel pipe 200 to be polished is convenient and quick.
[0027] In some embodiments, Figure 4 and Figure 5 As shown, the adjustment component also includes a rack 11 and a gear 12. The rack 11 is connected to the adjustment plate 10 and extends along the axial direction of the first rotating shaft 2. The gear 12 is rotatably arranged on the workbench 1 and meshes with the rack 11. By rotating the gear 12, the gear 12 rotates and drives the rack 11 to move in the axial direction of the first rotating shaft 2. The movement of the rack 11 drives the adjustment plate 10 to move in the axial direction of the first rotating shaft 2 to adjust the angle of the roller 5. The adjustment accuracy of the adjustment plate 10 is improved by setting the gear 12 and the rack 11.
[0028] In some embodiments, the adjustment assembly further includes a rotating handle 13, a worm gear 14 and a worm gear 15. The rotating handle 13 is rotatably connected to the workbench 1. The rotating handle 13 is connected to the worm gear 15 to drive the worm gear 15 to rotate. The worm gear 14 is connected to the gear 12 via the third rotating shaft 8. The worm gear 14 is meshed with the worm gear 15. Specifically, Figure 4 and Figure 5 As shown, the handle 13 is rotated, the handle 13 rotates to drive the worm 15 to rotate, the worm 15 rotates to drive the turbine 14 to rotate, and the turbine 14 rotates to drive the gear 12 to rotate. Since the worm 15 has a self-locking effect, the position of the adjustment plate 10 remains fixed after the position adjustment of the adjustment plate 10 is completed, that is, the position of the adjustment plate 10 can be adjusted only when the handle 13 is rotated, so that the adjustment of the adjustment plate 10 is convenient.
[0029] In some embodiments, Figure 1 and Figure 2As shown, the steel pipe grinding machine 100 of the embodiment of the utility model further includes a plurality of support seats 16, which are arranged at intervals along the axial direction of the first rotating shaft 2, the first rotating shaft 2 is rotatably connected to each support seat 16, and at least one support cylinder 4 is provided between two adjacent support seats 16. It can be understood that, since the length of the steel pipe 200 to be polished is relatively long, the length of the first rotating shaft 2 is also set relatively long to effectively support the steel pipe 200 to be polished, and by providing a plurality of support seats 16 to support the first rotating shaft 2, it is beneficial to improve the force stability of the first rotating shaft 2, and avoid deformation due to excessive length, which affects its reliability and service life.
[0030] Alternatively, if Figure 3 As shown, the grinding wheel 6 is connected to the workbench 1 through the fourth rotating shaft 17, and the first motor 3 is transmission-connected to the fourth rotating shaft 17 through a pair of gears 12.
[0031] Optionally, there are multiple grinding wheels 6, which are arranged at intervals along the axial direction of the fourth rotating shaft 17. By setting multiple grinding wheels 6, each part of the steel pipe 200 to be polished can be polished multiple times by multiple grinding wheels 6, which is beneficial to improving the grinding effect.
[0032] In some embodiments, the steel pipe grinder 100 of the embodiment of the utility model further includes a dust cover 18, the dust cover 18 is provided on the grinding wheel 6, and the dust cover 18 has a first through hole and a second through hole arranged oppositely in the length direction of the first rotating shaft 2, and the first through hole and the second through hole are provided for the steel pipe 200 to be grinded to pass through. It can be understood that there is a lot of dust when grinding the steel pipe 200 to be grinded at the grinding site. By providing the dust cover 18, it can be prevented that the dust generated by the grinding is flying, which causes occupational health hazards to the on-site work.
[0033] Optionally, the dust cover 18 is detachably connected to the workbench 1, so that it is convenient to remove the dust cover 18 to repair and install the grinding wheel 6. In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, which are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present utility model.
[0034] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0035] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0036] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0037] In the present utility model, the terms "one embodiment", "some embodiments", "examples", "specific examples", or "some examples" etc. mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the described specific features, structures, materials or characteristics may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0038] Although the above embodiments have been shown and described, it is to be understood that the above embodiments are illustrative and cannot be construed as limitations on the present invention. Changes, modifications, substitutions and variations of the above embodiments by those of ordinary skill in the art are all within the scope of protection of the present invention.
Claims
1. A steel pipe grinding machine, characterized in that: include: Workbench (1); a first rotating shaft (2) and a first motor (3), wherein the first rotating shaft (2) is rotatably arranged on the workbench (1) along the length direction of the workbench (1), and the first motor (3) is arranged on the workbench (1) and connected to the first rotating shaft (2) to drive the first rotating shaft (2) to rotate; A support cylinder (4) and a plurality of rollers (5), wherein the support cylinder (4) is sleeved on the first rotating shaft (2), the plurality of rollers (5) are arranged at intervals along the axial direction of the first rotating shaft (2), the axial direction of the rollers (5) are arranged horizontally and at an angle to the axial direction of the first rotating shaft (2), and the support cylinder (4) and the rollers (5) cooperate to support the movement of the steel pipe to be polished; A grinding wheel (6) and a second motor (7), wherein the grinding wheel (6) is arranged above the support tube (4) and the roller (5) and is rotatably connected to the workbench (1), and the second motor (7) is arranged on the workbench (1) and is connected to the grinding wheel (6) to drive the grinding wheel (6) to rotate, and the grinding wheel (6) is used to grind the steel pipe to be ground placed on the support tube (4) and the roller (5).
2. The steel pipe grinding machine according to claim 1, characterized in that: Also includes: A second rotating shaft and a support frame (9), wherein the second rotating shaft is rotatably arranged on the workbench (1) along a vertical direction, and the roller (5) is connected to the second rotating shaft through the support frame (9). The rotation of the second rotating shaft can adjust the angle between the axial direction of the roller (5) and the axial direction of the first rotating shaft (2), so as to change the moving speed of the steel pipe to be polished.
3. The steel pipe grinding machine according to claim 2, characterized in that: The invention also comprises an adjustment component, wherein the adjustment component comprises an adjustment plate (10), wherein the adjustment plate (10) extends along the axial direction of the first rotating shaft (2) and is adjustable in axial position along the first rotating shaft (2), wherein the adjustment plate (10) is rotatably connected to a support frame (9) of each of the rollers (5), and wherein the adjustment plate (10) is movable to adjust the angle between the axial direction of the roller (5) and the axial direction of the first rotating shaft (2).
4. The steel pipe grinding machine according to claim 3, characterized in that: The adjustment assembly further comprises a rack (11) and a gear (12); the rack (11) is connected to the adjustment plate (10) and extends along the axial direction of the first rotating shaft (2); the gear (12) is rotatably disposed on the workbench (1) and meshes with the rack (11).
5. The steel pipe grinding machine according to claim 4, characterized in that: The adjusting assembly further comprises a rotating handle (13), a turbine (14) and a worm (15); the rotating handle (13) is rotatably arranged on the workbench (1) and connected to the workbench; the rotating handle (13) is connected to the worm (15) to drive the worm (15) to rotate; the turbine (14) is connected to the gear (12) via a third rotating shaft (8); and the turbine (14) is meshed with the worm (15).
6. The steel pipe grinding machine according to claim 1, characterized in that: It also comprises a plurality of support seats (16), wherein the plurality of support seats (16) are arranged at intervals along the axial direction of the first rotating shaft (2), the first rotating shaft (2) is rotatably connected to each of the support seats (16), and at least one support tube (4) is provided between two adjacent support seats (16).
7. The steel pipe grinding machine according to claim 1, characterized in that: The grinding wheel (6) is connected to the workbench (1) via a fourth rotating shaft (17), and the first motor (3) is transmission-connected to the fourth rotating shaft (17) via a gear (12) pair.
8. The steel pipe grinding machine according to claim 7, characterized in that: The number of the grinding wheels (6) is multiple, and the multiple grinding wheels (6) are arranged at intervals along the axial direction of the fourth rotating shaft (17).
9. The steel pipe grinding machine according to any one of claims 1 to 8, characterized in that: It also includes a dust cover (18), which is arranged on the grinding wheel (6), and has a first through hole and a second through hole arranged opposite to each other in the length direction of the first rotating shaft (2), and the first through hole and the second through hole are used for the steel pipe to be ground to pass through.
10. The steel pipe grinding machine according to claim 9, characterized in that: The dust cover (18) is detachably connected to the workbench (1).