Novel frozen mashed garlic forming device
By designing a new frozen garlic paste molding device, using frames, chains, positioning push rods, pallets, cutting drive components and high-strength stainless steel wire cutting bows, the adhesion and unevenness problems during cutting of frozen garlic paste foods are solved, and more stable and accurate cutting and molding is achieved.
Patent Information
- Application Number
- CN202421816540.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-07-30
AI Technical Summary
Frozen garlic foods contain a large amount of short fiber, which leads to prone to adhesion during cutting, making it difficult to ensure accurate cutting of the dish, resulting in uneven cutting of the product or inconsistent spacing between the dishes.
A new type of frozen garlic crumb forming device is designed. Through the cooperation between the frame, chain, positioning push rod, pallet, cutting drive assembly, cutting bow arm, cutting wire, fixing rod, connecting seat, compression spring and controller, high-strength stainless steel wire is used as the cutting wire for the cutting bow, and the cutting bow is driven and controlled through the cutting drive assembly, so that the cutting bow reciprocating at the bottom of the cutting port of the cutting pipe, ensuring that the movement direction of the cutting bow is consistent with the running direction of the pallet.
Through this device, frozen garlic paste can be cut into pieces more stably and accurately to the top of the tray, ensuring the consistency of product appearance and the spacing between the plates, and avoiding adhesion and uneven cutting problems.
Smart Images
Figure CN222819036U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of frozen food cutting and production, in particular to a novel frozen garlic paste forming device. Background Art
[0002] Frozen garlic paste is a processed food obtained by beating garlic into garlic paste, squeezing the garlic paste into shape and then freezing it. The garlic can be stored for a long time in the form of garlic paste, and the original flavor and nutritional value of the garlic are maintained, thereby solving the problem that garlic is easily perishable and has a short shelf life, and providing a convenient and multi-purpose condiment. In the prior art, frozen garlic paste foods contain a large amount of short fibers, which are prone to adhesion during cutting, making it difficult to ensure that the frozen garlic paste foods are accurately cut and placed on a plate, resulting in uneven cutting of the product or inconsistent spacing between plates, making it difficult to cut and shape the frozen garlic paste foods. Summary of the invention
[0003] In view of the deficiencies in the prior art, the utility model provides a novel frozen garlic paste forming device, which solves the problem in the prior art that frozen garlic paste foods contain a large amount of short fibers, which are prone to adhesion during cutting, making it difficult to ensure that the frozen garlic paste foods are accurately cut and placed on a plate, resulting in uneven product cutting or inconsistent plate spacing, making it difficult to cut and shape frozen garlic paste foods.
[0004] To achieve the above-mentioned purpose, the utility model is implemented through the following technical solutions: a new type of frozen garlic paste forming device, comprising a frame, chains are provided on both sides of the interior of the frame, and positioning push rods are equidistantly provided on the sides of the chains close to each other, the interior of the frame is equidistantly fixedly connected with sliding planes, the top of the sliding plane is equidistantly connected with a tray, the positioning push rod is cooperated with the tray, the outer wall of the frame is located on one side of the discharge pipe and a cutting drive assembly is installed, the cutting drive assembly is provided with a connecting frame on the side close to the discharge pipe, the connecting frame is located at the bottom of the discharge pipe and is fixedly connected with cutting bow arms on both sides, the cutting bow arm is cooperated with a cutting wire at one end away from the connecting frame, the cutting wire is cooperated with the discharge pipe, and the two ends of the cutting wire are fixedly connected with fixing rods, connecting seats are provided on both sides of the connecting frame, the fixing rod is cooperated with the connecting seat, the outer wall of the fixing rod is cooperated with a compression spring, and the two ends of the compression spring are respectively pressed against the connecting seat and the fixing rod.
[0005] Preferably, a servo motor is installed on the side of the frame away from the controller, and driving sprockets are equidistantly arranged inside the frame. The servo motor is transmission-connected to the driving sprocket through a transmission assembly, and the driving sprocket is meshingly connected to a chain. Passive sprockets are equidistantly arranged on the side of the frame close to the controller, and guide sprockets are equidistantly arranged on the side of the frame away from the controller, and both the passive sprocket and the guide sprocket are meshingly connected to the chain.
[0006] Preferably, a pressurizing chamber is arranged at the top of the discharge pipe, a molding chamber is arranged at the bottom of the pressurizing chamber, a discharge port is arranged at the bottom of the molding chamber, and the discharge port is cooperatively connected with the cutting wire.
[0007] Preferably, brackets are installed on both sides of the frame, and the brackets are fixedly connected to the feeding pipe.
[0008] Preferably, a tensioning sprocket is provided above the driving sprocket and on a side close to the driven sprocket, and the tensioning sprocket is meshedly connected with the chain.
[0009] The utility model provides a novel frozen garlic paste forming device. It has the following beneficial effects: the novel frozen garlic paste forming device, through the cooperation among the frame, chain, positioning push rod, tray, cutting drive assembly, connecting frame, cutting bow arm, cutting wire, fixing rod, connecting seat, compression spring, controller and feeding tube, feeds are discharged into the moving tray through two sets of relatively staggered feeding tubes, and high-strength stainless steel wire is used as the cutting wire of the cutting bow, which can avoid the cutting bow used for cutting frozen garlic paste to be too long, prevent the middle part of the cutting wire from having a large elastic deformation during cutting, and avoid cutting dullness and burnt black fibers are mixed into the cut pieces, thereby preventing the product appearance and taste from being affected. At the same time, the cutting bow is driven and controlled by the cutting drive component to make the cutting bow reciprocate at the bottom of the discharge port of the discharge tube. When the cutting bow cuts the product, the moving direction of the cutting bow is consistent with the running direction of the tray, so that the frozen garlic mashed pieces will have a forward movement trend when they fall onto the tray, thereby offsetting the risk of displacement caused by speed difference, and making the cut pieces fall to the top of the tray more stably and accurately, thus ensuring the consistency of product appearance and tray spacing.
[0010] The positioning and conveying system of the frozen garlic paste forming device is formed through the coordination of the frame, servo motor, transmission assembly, active sprocket, passive sprocket and guide sprocket. Under the premise of ensuring the running speed and stability of the equipment, it is convenient to connect with the next conveying equipment, so that the tray and garlic paste can be conveyed continuously, efficiently and stably, which can ensure the efficient and stable operation of the equipment, and at the same time can greatly improve the conveying efficiency and conveying stability of the product, thereby enhancing the stability and reliability of the conveying system. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a schematic diagram of the structure of the utility model;
[0012] Figure 2 This is a top view of the structure of the utility model;
[0013] Figure 3 This is a structural side view of the tray, cutting drive assembly and feed tube in the utility model;
[0014] Figure 4 for Figure 2 A schematic diagram of the structure of the cutting drive assembly, the connecting frame and the cutting wire;
[0015] Figure 5 for Figure 4 A partial enlarged view of area A.
[0016] In the figure: 1, frame, 2, chain, 3, positioning push rod, 4, tray, 5, cutting drive assembly, 6, connecting frame, 7, cutting bow arm, 8, cutting wire, 9, fixing rod, 10, connecting seat, 11, compression spring, 12, controller, 13, feeding tube, 14, sliding plane, 15, servo motor, 16, transmission assembly, 17, driving sprocket, 18, driven sprocket, 19, guide sprocket, 20, boosting chamber, 21, forming chamber, 22, feeding port, 23, bracket, 24, tensioning sprocket. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0018] In the prior art, frozen garlic paste foods contain a large amount of short fibers, which are prone to sticking when cut, making it difficult to ensure that the frozen garlic paste foods are accurately cut and placed on the plate, resulting in uneven product cutting or inconsistent plate spacing, making it difficult to cut and shape frozen garlic paste foods.
[0019] In view of this, the utility model provides a novel frozen garlic paste forming device, which cooperates with a frame, a chain, a positioning push rod, a tray, a cutting drive assembly, a connecting frame, a cutting bow arm, a cutting wire, a fixing rod, a connecting seat, a compression spring, a controller and a feeding tube, and feeds the frozen garlic paste into a moving tray through two sets of relatively staggered feeding tubes, so as to avoid the cutting bow used for cutting the frozen garlic paste being too long, and to prevent the middle part of the cutting wire from having a large elastic deformation during cutting. High-strength stainless steel wire is used as the cutting wire of the cutting bow, so as to avoid slow cutting and burnt black fibers from mixing into the cut pieces, and to prevent the appearance and taste of the product from being affected. At the same time, the cutting bow is driven and controlled by the cutting drive assembly, so that the cutting bow reciprocates at the bottom of the feeding port of the feeding tube. When the cutting bow cuts the product, the moving direction of the cutting bow is consistent with the running direction of the tray, so that the frozen garlic paste cut pieces will have a forward movement trend when they fall to the tray, offsetting the risk of displacement caused by the speed difference, so that the cut pieces fall to the top of the tray more stably and accurately, and the consistency of the product appearance and the spacing between the trays is ensured.
[0020] Through the personnel in this field, all the electrical components in this case are connected to their corresponding power supplies through wires, and appropriate controllers and encoders should be selected according to actual conditions to meet the control requirements. The specific connection and control sequence should refer to the following working principle, and the electrical connection between the electrical components is completed in the order of working in sequence. The detailed connection means are well-known technologies in this field. The following mainly introduces the working principles and processes, and no longer explains the electrical control.
[0021] Depend on Figure 1-5 It can be seen that a new frozen garlic paste forming device includes a frame 1, chains 2 are arranged on both sides of the frame 1, and positioning push rods 3 are equidistantly arranged on the side where the chains 2 are close to each other, and a sliding plane 14 is equidistantly fixedly connected to the inside of the frame 1, and a tray 4 is equidistantly connected to the top of the sliding plane 14, and the positioning push rod 3 is connected to the tray 4. A controller 12 is installed on one side of the frame 1, and the controller 12 is connected to a control panel for powering and controlling the device to ensure the stable operation of the device. A feeding pipe 13 is equidistantly arranged above the tray 4, and a cutting drive assembly 5 is installed on the outer wall of the frame 1 on one side of the feeding pipe 13. A connecting frame 6 is provided on one side of the cutting drive assembly 5 close to the feeding tube 13. The connecting frame 6 is located at the bottom of the feeding tube 13 and is fixedly connected with cutting bow arms 7 on both sides. The end of the cutting bow arm 7 away from the connecting frame 6 is matched with a cutting wire 8. The cutting wire 8 is matched with the feeding tube 13. Both ends of the cutting wire 8 are fixedly connected with fixing rods 9. Connecting seats 10 are provided on both sides of the connecting frame 6. The fixing rod 9 is matched with the connecting seat 10. The outer wall of the fixing rod 9 is matched with a compression spring 11. The compression spring 11 gives the fixing rod 9 an elastic force away from the cutting wire 8. The two ends of the compression spring 11 are respectively pressed against the connecting seat 10 and the fixing rod 9.
[0022] In the specific implementation process, it is worth pointing out that the frame 1 is used to install and fix the various components of the frozen garlic paste forming device. Through the cooperation between the frame 1, the chain 2, the positioning push rod 3, the tray 4 and the sliding plane 14, the interval of each tray 4 is calculated according to the production requirements, the tray size, and the chain running speed, and the positioning push rod 3 is installed on the side where the chain 2 is close to each other according to the interval requirements. The chain 2 is driven by a motor to move, and the positioning push rod 3 pushes the tray 4 to move stably and uniformly on the top of the sliding plane 14 to ensure the stable transportation of the tray 4. Through the cooperation between the frame 1 and the feeding pipe 13, the feeding pipe 13 is connected to the freezing machine to realize the feeding of the frozen garlic paste, and through two sets of relatively staggered feeding pipes 13 , unload the material into the tray 4, avoid the cutting bow for cutting frozen garlic paste being too long, causing large elastic deformation in the middle part of the cutting wire during cutting, reducing the impact on the cutting effect and the life of the components, and the compression spring 11 gives the fixing rod 9 an elastic force away from the cutting wire 8. The cutting bow assembly is composed of the connecting frame 6, the cutting bow arm 7, the cutting wire 8, the fixing rod 9, the connecting seat 10 and the compression spring 11. By using high-strength stainless steel wire as the cutting wire 8, compared with the traditional heating wire cutting bow, short fibers are prevented from constantly adhering to the cutting wire, which prevents slow cutting and burnt black fibers from mixing into the cut pieces, and prevents the appearance and taste of the product from being affected. The cutting wire 8 is supported by the cutting bow arm 7, and the fixed wire is supported by the compression spring 11 The rod 9 applies elastic force away from the cutting wire 8 to keep the cutting wire 8 taut, thereby ensuring the cutting strength of the cutting bow when it is working. Through the cooperation among the frame 1, the cutting drive assembly 5, the connecting frame 6, the cutting bow arm 7, the cutting wire 8, the fixing rod 9, the connecting seat 10 and the compression spring 11, the cutting bow is driven and controlled by the cutting drive assembly 5, so that the cutting bow reciprocates at the bottom of the feeding tube 13. When the cutting bow cuts the product, the moving direction of the cutting bow is consistent with the running direction of the tray, and a certain pressure is applied to the frozen garlic paste, so that when the frozen garlic paste pieces fall to the tray 4, there will be a forward movement trend, which offsets the risk of displacement caused by the speed difference, so that the pieces fall to the top of the tray 4 more stably and accurately. The controller 12 is connected to a control screen for The equipment is powered and controlled to ensure stable operation of the equipment. Through the cooperation among the frame 1, chain 2, positioning push rod 3, tray 4, cutting drive assembly 5, connecting frame 6, cutting bow arm 7, cutting wire 8, fixing rod 9, connecting seat 10, compression spring 11, controller 12 and feeding tube 13, the feeding is discharged into the moving tray 4 through two sets of relatively staggered feeding tubes 13 to avoid the cutting bow for cutting frozen garlic paste being too long and to prevent large elastic deformation of the middle part of the cutting wire during cutting. High-strength stainless steel wire is used as the cutting wire 8 of the cutting bow to avoid slow cutting and mixing of burnt black fibers into the cut pieces, so as to prevent affecting the appearance and taste of the product. At the same time, the cutting bow is driven and controlled by the cutting drive assembly 5.The cutting bow is made to reciprocate at the bottom of the discharge port of the discharge tube 13. When the cutting bow cuts the product, the moving direction of the cutting bow is consistent with the running direction of the tray, so that the frozen garlic paste pieces will have a forward movement trend when they fall to the tray 4, offsetting the risk of displacement caused by speed difference, so that the pieces fall to the top of the tray 4 more stably and accurately, ensuring the consistency of product appearance and tray spacing;
[0023] Further, a servo motor 15 is installed on the side of the frame 1 away from the controller 12, and a driving sprocket 17 is equidistantly arranged inside the frame 1. The servo motor 15 is transmission-connected to the driving sprocket 17 through a transmission assembly 16, and the driving sprocket 17 is meshed with the chain 2. A passive sprocket 18 is equidistantly arranged on the side of the frame 1 close to the controller 12, and a guide sprocket 19 is equidistantly arranged on the side of the frame 1 away from the controller 12, and both the passive sprocket 18 and the guide sprocket 19 are meshed with the chain 2.
[0024] In the specific implementation process, it is worth pointing out that the positioning and conveying system of the frozen garlic paste forming device is formed by the cooperation between the frame 1, the servo motor 15, the transmission assembly 16, the active sprocket 17, the passive sprocket 18 and the guide sprocket 19. Under the premise of ensuring the running speed and stability of the equipment, it is convenient to dock with the next conveying equipment to achieve continuous, efficient and stable conveying of the tray 4 and the garlic paste, ensuring the efficient and stable operation of the equipment, and at the same time greatly improving the conveying efficiency and conveying stability of the product, and enhancing the stability and reliability of the conveying system. The specific model of the servo motor 15 is not limited, and it can meet the use requirements;
[0025] Furthermore, a pressurizing chamber 20 is provided at the top of the feed tube 13, a molding chamber 21 is provided at the bottom of the pressurizing chamber 20, a feed port 22 is provided at the bottom of the molding chamber 21, and the feed port 22 is connected with the cutting wire 8;
[0026] In the specific implementation process, it is worth pointing out that, through the coordination between the boosting chamber 20, the molding chamber 21 and the discharge port 22, since the arrangement spacing of the product blocks on the tray 4 is required to be small, the speed of the raw materials in the boosting chamber 20 is slowed down by using a curved pipe, and a boosting effect is formed by the speed difference, thereby ensuring the beauty and density of the product formed in the molding chamber 21, thereby ensuring the quality and molding effect of the product;
[0027] Furthermore, brackets 23 are installed on both sides of the frame 1, and the brackets 23 are used to support and fix the feeding pipe 13 to ensure the accuracy and stability of the feeding pipe 13. The brackets 23 are fixedly connected to the feeding pipe 13;
[0028] In the specific implementation process, it is worth pointing out that the bracket 23 is used to support and fix the feeding pipe 13 to ensure the accuracy and stability of the feeding pipe 13.
[0029] Furthermore, a tensioning sprocket 24 is provided above the driving sprocket 17 and on one side close to the driven sprocket 18. The tensioning sprocket 24 is used to adjust the tension of the chain 2 to ensure that the chain 2 maintains an appropriate tension state during the entire working process, thereby improving the efficiency and stability of the transmission system. The tensioning sprocket 24 is meshed and connected with the chain 2.
[0030] In the specific implementation process, it is worth pointing out that the tensioning sprocket 24 is used to adjust the tension of the chain 2 to ensure that the chain 2 remains in an appropriate tension state during the entire working process, thereby improving the efficiency and stability of the transmission system.
[0031] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "includes an element defined by ... does not exclude the existence of other identical elements in the process, method, article or device including the element".
[0032] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.
[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A novel frozen garlic paste forming device, comprising a frame (1), characterized in that: Chains (2) are arranged on both sides of the frame (1), and positioning push rods (3) are arranged at equal distances on the sides of the chains (2) that are close to each other. Sliding planes (14) are fixedly connected to the inside of the frame (1) at equal distances, and a tray (4) is equidistantly connected to the top of the sliding plane (14). The positioning push rods (3) are connected to the tray (4). A controller (12) is installed on one side of the frame (1), and a feeding pipe (13) is arranged equidistantly above the tray (4). A cutting drive assembly (5) is installed on the outer wall of the frame (1) on one side of the feeding pipe (13), and a cutting drive assembly (5) is arranged on the side of the cutting drive assembly (5) close to the feeding pipe (13). A connecting frame (6) is provided, and the connecting frame (6) is located at the bottom of the feeding tube (13) and is fixedly connected to cutting arms (7) on both sides. The end of the cutting arms (7) away from the connecting frame (6) is cooperatively connected to a cutting wire (8), and the cutting wire (8) is cooperatively connected to the feeding tube (13). Both ends of the cutting wire (8) are fixedly connected to fixing rods (9). Connecting seats (10) are provided on both sides of the connecting frame (6), and the fixing rod (9) is cooperatively connected to the connecting seat (10). The outer wall of the fixing rod (9) is cooperatively connected to a compression spring (11), and the two ends of the compression spring (11) are respectively tightly pressed against the connecting seat (10) and the fixing rod (9).
2. A novel frozen garlic paste forming device according to claim 1, characterized in that: A servo motor (15) is installed on a side of the frame (1) away from the controller (12); driving sprockets (17) are equidistantly arranged inside the frame (1); the servo motor (15) is transmission-connected to the driving sprocket (17) via a transmission assembly (16); the driving sprocket (17) is meshingly connected to the chain (2); a passive sprocket (18) is equidistantly arranged on a side of the frame (1) close to the controller (12); a guide sprocket (19) is equidistantly arranged on a side of the frame (1) away from the controller (12); and both the passive sprocket (18) and the guide sprocket (19) are meshingly connected to the chain (2).
3. A novel frozen garlic paste forming device according to claim 1, characterized in that: The top of the feed tube (13) is provided with a pressurizing chamber (20), the bottom of the pressurizing chamber (20) is provided with a molding chamber (21), the bottom of the molding chamber (21) is provided with a feed port (22), and the feed port (22) is connected to the cutting wire (8).
4. A novel frozen garlic paste forming device according to claim 1, characterized in that: Brackets (23) are installed on both sides of the frame (1), and the brackets (23) are fixedly connected to the feeding pipe (13).
5. A novel frozen garlic paste forming device according to claim 2, characterized in that: A tensioning sprocket (24) is provided above the driving sprocket (17) and on a side close to the driven sprocket (18), and the tensioning sprocket (24) is meshedly connected with the chain (2).