Pouring forming equipment for smoke pipeline

By designing a smoke pipe casting forming equipment including molding molds, automatic mold release devices and fixing mechanisms, the problems of manual mold release of existing cement smoke pipes are solved, and automatic mold release and efficient molding of smoke pipes are achieved.

CN222819207UActive Publication Date: 2025-05-02HARBIN BOXIN BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202420587952.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-26
Publication Date
2025-05-02
Estimated Expiration
2034-03-26

AI Technical Summary

Technical Problem

The existing cement smoke pipes require manual demolding when casting and forming, which is cumbersome, time-consuming and labor-intensive, and is easily affected by environmental or personal factors, resulting in unstable demolding quality.

Method used

Design a casting molding equipment for smoke pipes, including molding molds, automatic mold release devices and fixing mechanisms. The molding mold is connected by clamping or plugging between each template, which is convenient for cleaning and maintenance; the automatic mold release device uses a mold release motor and a sliding block to realize automatic mold release of the smoke pipe; the fixing mechanism automatically fixes the template through a hydraulic rod and a fixed motor.

Benefits of technology

Automatic mold release of smoke pipes is realized, operating procedures are simplified, demolding efficiency and consistency are improved, and demolding quality unstable problems caused by different operating technical levels are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses pouring forming equipment for a smoke pipeline, which comprises a forming mold, a counterweight seat fixedly connected to the side end of the forming mold, and an automatic demolding device fixedly connected to one end of the bottom of the forming mold; according to the utility model, the mold is more convenient to clean and maintain and can be quickly disassembled and assembled through a clamping or inserting connection mode among the mold plates, the maintenance cost is reduced, the maintenance time is shortened, the lower mold plate can move forwards through the automatic demolding device after the smoke pipeline is formed, and the smoke pipeline is taken out to complete automatic demolding, so that the production efficiency is improved. The demolding operation is simpler and more convenient, the continuous demolding process is consistent, the situation that the demolding quality is unstable due to different operation technology levels is avoided, the mold plate can be supported through the fixing mechanism during pouring forming of the smoke pipeline, the stability of the forming mold is guaranteed, and the demolding quality is improved. And the template can be automatically fixed through an upper plate fixing motor, a front plate fixing motor and a hydraulic rod.
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Description

Technical Field

[0001] The utility model relates to the technical field of casting and molding equipment, in particular to a casting and molding equipment for a smoke duct. Background Art

[0002] Flues or air ducts are commonly used in urban residences in my country, especially in high-rise residences. Cement flues are suitable for ventilation and smoke exhaust in kitchens and bathrooms. They can also be used as ventilation ducts for central air conditioning and ventilation in basements. The flue board is fireproof and waterproof, resistant to bending and impact, and has a long service life. It is an alternative to traditional air ducts such as iron sheets / fiberglass. At present, cement flues are usually made by casting.

[0003] The pipe mold is one of the important equipment for casting and molding of smoke pipes. Most of the existing cement smoke pipes need manual demoulding during casting and molding. Manual demoulding requires workers to operate manually, which is a cumbersome, time-consuming and labor-intensive process. In addition, manual operation is easily affected by environmental or personal factors, and different operating technical levels may lead to unstable demoulding quality. Utility Model Content

[0004] The purpose of the utility model is to provide a casting and molding device for a smoke duct in order to solve the problem that most of the existing cement smoke ducts need to be demoulded manually during casting and molding. Manual demoulding requires manual operation by workers, which is cumbersome, time-consuming and labor-intensive. In addition, manual operation is easily affected by environmental or personal factors, and different operating technical levels may lead to unstable demoulding quality.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a casting and molding equipment for a smoke duct, comprising: a molding mold, a side end of the molding mold is fixedly connected to a counterweight seat, one end of the bottom of the molding mold is fixedly connected to an automatic demolding device, the other end of the bottom of the molding mold is fixedly connected to a vibration motor, the bottom end of the automatic demolding device is fixedly connected to a base, and one end of the base is fixedly connected to a fixing mechanism.

[0006] As a further solution of the utility model: the molding die includes a rear template, a tube core, a side template, an upper template, a lower template and a front template.

[0007] As a further solution of the utility model: one end of the rear template is fixedly connected to the counterweight seat, the other end of the rear template is fixedly connected to the tube core, the lower template is clamped with the rear template, the lower end of the side template is plugged with the lower template, the upper end of the side template is plugged with the upper template, the side template and the upper template are clamped with the rear template, the front template is plugged with the side template, the front template is clamped with the tube core, and the side end of the front template is fixedly connected with a handle.

[0008] As a further solution of the utility model: the automatic demoulding device includes a demoulding motor, a mounting frame, a screw rod, a slide rail, a sliding block and a pulley.

[0009] As a further solution of the utility model: the mounting frame is fixedly connected to the base, the screw rod is located at the inner end of the mounting frame and is rotatably connected to the mounting frame, the demoulding motor is fixedly connected to one end of the mounting frame, the output end of the demoulding motor is fixedly connected to the screw rod, the slide rail is located at the top of the mounting frame and is fixedly connected to the mounting frame, the sliding block is threadedly connected to the screw rod, the sliding block is slidably connected to the slide rail, the top of the sliding block is fixedly connected to the bottom end of the lower template, and the pulley is located at the front end of the mounting frame and is fixedly connected to the lower template.

[0010] As a further solution of the utility model: the fixing mechanism includes an upper plate fixing motor, a connecting rod 1, an upper plate fixing rod, a connecting rod 2, a front plate fixing motor, a front plate fixing rod, a hydraulic rod and a side plate fixing block.

[0011] As a further solution of the utility model: the connecting rod 1 is fixedly connected to the base, the upper plate fixing motor is fixedly connected to the connecting rod 1, the output end of the upper plate fixing motor passes through the connecting rod 1 and is fixedly connected to the upper plate fixing rod, the connecting rod 2 is fixedly connected to the base, the front plate fixing motor is fixedly connected to the connecting rod 2, the output end of the front plate fixing motor passes through the connecting rod 2 and is fixedly connected to the front plate fixing rod, the hydraulic rod is fixedly connected to the base, and the movable end of the hydraulic rod passes through the base and is fixedly connected to the side plate fixing block.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] The utility model uses a card-connected or plug-in connection mode between the templates, so that the mold is more convenient to clean and maintain, and can be quickly disassembled and assembled, reducing maintenance costs and time. The automatic demoulding device can move the lower template forward after the smoke duct is formed, and the smoke duct is taken out to complete automatic demoulding, making the demoulding operation simpler and more convenient, and making the continuous demoulding process consistent, avoiding unstable demoulding quality due to different operating technology levels. The fixing mechanism can support the template during the casting and forming of the smoke duct to ensure the stability of the molding mold, and the template can be automatically fixed by the upper plate fixing motor, the front plate fixing motor and the hydraulic rod. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of a pouring and molding device for a smoke duct according to the utility model;

[0015] Figure 2 It is a sectional view of the overall structure of a pouring and molding device for a smoke duct according to the utility model;

[0016] Figure 3 It is a structural schematic diagram of a forming mold in a pouring and forming device for a smoke duct according to the utility model;

[0017] Figure 4 It is a structural schematic diagram of an automatic demoulding device in a pouring and molding device for a smoke duct according to the utility model;

[0018] Figure 5 It is a structural schematic diagram of a fixing mechanism in a pouring and molding device for a smoke duct described in the utility model.

[0019] In the figure: 1. forming mold; 11. rear template; 12. tube core; 13. side template; 14. upper template; 15. lower template; 16. front template; 161. handle; 2. fixing mechanism; 21. upper plate fixing motor; 22. connecting rod 1; 23. upper plate fixing rod; 24. connecting rod 2; 25. front plate fixing motor; 26. front plate fixing rod; 27. hydraulic rod; 28. side plate fixing block; 3. counterweight seat; 4. base; 5. automatic demoulding device; 51. demoulding motor; 52. mounting frame; 53. screw rod; 54. slide rail; 55. sliding block; 56. pulley; 6. vibration motor. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, which are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as a limitation of the present utility model. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal connection of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. The following is an explanation of the embodiments of the present utility model based on the overall structure of the present utility model.

[0022] Reference Figure 1 to Figure 2 In an embodiment of the utility model, a casting and molding device for a smoke duct includes: a molding mold 1, a counterweight seat 3 is fixedly connected to the side end of the molding mold 1, an automatic demoulding device 5 is fixedly connected to one end of the bottom of the molding mold 1, a vibration motor 6 is fixedly connected to the other end of the bottom of the molding mold 1, the bottom end of the automatic demoulding device 5 is fixedly connected to a base 4, and one end of the base 4 is fixedly connected to a fixing mechanism 2.

[0023] Reference Figure 3 The molding mold 1 includes a rear template 11, a tube core 12, a side template 13, an upper template 14, a lower template 15 and a front template 16. One end of the rear template 11 is fixedly connected to the counterweight seat 3, and the other end of the rear template 11 is fixedly connected to the tube core 12. The lower template 15 is clamped with the rear template 11, the lower end of the side template 13 is plugged with the lower template 15, the upper end of the side template 13 is plugged with the upper template 14, the side template 13 and the upper template 14 are clamped with the rear template 11, the front template 16 is plugged with the side template 13, the front template 16 is clamped with the tube core 12, and the side end of the front template 16 is fixedly connected with a handle 161.

[0024] The above solution is adopted: through the connection mode of card connection or plug connection between the templates, the mold is more convenient to clean and maintain, and can be quickly disassembled and assembled, reducing maintenance costs and time.

[0025] Reference Figure 4The automatic demoulding device 5 includes a demoulding motor 51, a mounting frame 52, a screw rod 53, a slide rail 54, a sliding block 55 and a pulley 56. The mounting frame 52 is fixedly connected to the base 4, the screw rod 53 is located at the inner end of the mounting frame 52, and is rotatably connected to the mounting frame 52. The demoulding motor 51 is fixedly connected to one end of the mounting frame 52, and the output end of the demoulding motor 51 is fixedly connected to the screw rod 53. The slide rail 54 is located at the top of the mounting frame 52 and is fixedly connected to the mounting frame 52. The sliding block 55 is threadedly connected to the screw rod 53. The sliding block 55 is slidably connected to the slide rail 54. The top of the sliding block 55 is fixedly connected to the bottom end of the lower template 15. The pulley 56 is located at the front end of the mounting frame 52 and is fixedly connected to the lower template 15.

[0026] By adopting the above scheme, the lower template 15 can be moved forward by the automatic demoulding device 5 after the smoke duct is formed, and the smoke duct can be taken out to complete automatic demoulding, making the demoulding operation simpler and more convenient, and making the continuous demoulding process consistent, avoiding unstable demoulding quality due to different operating technical levels.

[0027] Reference Figure 5 The fixing mechanism 2 includes an upper plate fixing motor 21, a connecting rod 1 22, an upper plate fixing rod 23, a connecting rod 24, a front plate fixing motor 25, a front plate fixing rod 26, a hydraulic rod 27 and a side plate fixing block 28. The connecting rod 1 22 is fixedly connected to the base 4, the upper plate fixing motor 21 is fixedly connected to the connecting rod 1 22, the output end of the upper plate fixing motor 21 passes through the connecting rod 1 22 and is fixedly connected to the upper plate fixing rod 23, the connecting rod 24 is fixedly connected to the base 4, the front plate fixing motor 25 is fixedly connected to the connecting rod 2 24, the output end of the front plate fixing motor 25 passes through the connecting rod 2 24 and is fixedly connected to the front plate fixing rod 26, the hydraulic rod 27 is fixedly connected to the base 4, and the movable end of the hydraulic rod 27 passes through the base 4 and is fixedly connected to the side plate fixing block 28.

[0028] By adopting the above scheme, the template can be supported by the fixing mechanism 2 during the casting of the smoke duct to ensure the stability of the forming mold 1, and the template can be automatically fixed by the upper plate fixing motor 21, the front plate fixing motor 25 and the hydraulic rod 27.

[0029] The working principle of the utility model is as follows: when in use, mechanical oil is first applied to the inner wall of the template and the tube core 12, and then the lower template 15 is clamped with the rear template 11, and the side template 13 is plugged with the lower template 15, and then the front template 16 is plugged with the side template 13, and then cement is poured into the molding mold 1, and the vibration motor 6 is started to make the cement tighter. After the pouring is completed, the upper template 14 is plugged with the side template 13, and the upper plate fixing motor 21, the front plate fixing motor 25 and the hydraulic rod 27 are used to fix the template with the upper plate fixing rod 23, the front plate fixing rod 26 and the side plate fixing block 28. After the cement solidifies, the upper plate fixing motor 21, the front plate fixing motor 25 and the hydraulic rod 27 are used to retract the upper plate fixing rod 23, the front plate fixing rod 26 and the side plate fixing block 28, and then the front template 16 is removed by the handle 161, and then the upper template 14 and the side template 13 are removed, and finally the demoulding motor 51 is started to make the sliding block 55 push the lower template 15, and cooperate with the pulley 56 to bring the smoke duct out to complete the demoulding; through the card-jointed or plug-in connection method between the templates, the mold is more convenient to clean and maintain, and can be quickly disassembled and assembled, reducing the maintenance cost and time; through the automatic demoulding device 5, the lower template 15 can be moved forward after the smoke duct is completed, and the smoke duct is brought out to complete the automatic demoulding, making the demoulding operation simpler and more convenient, and making the continuous demoulding process consistent, avoiding unstable demoulding quality due to different operating technical levels; the fixing mechanism 2 can support the template during the casting of the smoke duct to ensure the stability of the molding mold 1, and the template can be automatically fixed by the upper plate fixing motor 21, the front plate fixing motor 25 and the hydraulic rod 27.

[0030] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A casting and molding device for a smoke duct, characterized in that: include: A molding die (1), wherein a counterweight seat (3) is fixedly connected to a side end of the molding die (1), an automatic demoulding device (5) is fixedly connected to one end of the bottom of the molding die (1), a vibration motor (6) is fixedly connected to the other end of the bottom of the molding die (1), the bottom end of the automatic demoulding device (5) is fixedly connected to a base (4), and one end of the base (4) is fixedly connected to a fixing mechanism (2); The automatic demoulding device (5) comprises a demoulding motor (51), a mounting frame (52), a screw rod (53), a slide rail (54), a sliding block (55) and a pulley (56); The mounting frame (52) is fixedly connected to the base (4); the screw rod (53) is located at the inner end of the mounting frame (52) and is rotatably connected to the mounting frame (52); the demoulding motor (51) is fixedly connected to one end of the mounting frame (52); the output end of the demoulding motor (51) is fixedly connected to the screw rod (53); the slide rail (54) is located at the top end of the mounting frame (52) and is fixedly connected to the mounting frame (52); the sliding block (55) is threadedly connected to the screw rod (53); the sliding block (55) is slidably connected to the slide rail (54); the top end of the sliding block (55) is fixedly connected to the bottom end of the lower template (15); and the pulley (56) is located at the front end of the mounting frame (52) and is fixedly connected to the lower template (15).

2. The pouring and molding equipment for a smoke duct according to claim 1, characterized in that: The molding die (1) comprises a rear mold plate (11), a tube core (12), a side mold plate (13), an upper mold plate (14), a lower mold plate (15) and a front mold plate (16).

3. The pouring and molding equipment for a smoke duct according to claim 2, characterized in that: One end of the rear template (11) is fixedly connected to the counterweight seat (3), the other end of the rear template (11) is fixedly connected to the tube core (12), the lower template (15) is clamped with the rear template (11), the lower end of the side template (13) is plugged with the lower template (15), the upper end of the side template (13) is plugged with the upper template (14), the side template (13) and the upper template (14) are clamped with the rear template (11), the front template (16) is plugged with the side template (13), the front template (16) is clamped with the tube core (12), and the side end of the front template (16) is fixedly connected with a handle (161).

4. The pouring and molding equipment for a smoke duct according to claim 1, characterized in that: The fixing mechanism (2) comprises an upper plate fixing motor (21), a first connecting rod (22), an upper plate fixing rod (23), a second connecting rod (24), a front plate fixing motor (25), a front plate fixing rod (26), a hydraulic rod (27) and a side plate fixing block (28).

5. The pouring and molding equipment for a smoke duct according to claim 4, characterized in that: The connecting rod 1 (22) is fixedly connected to the base (4); the upper plate fixing motor (21) is fixedly connected to the connecting rod 1 (22); the output end of the upper plate fixing motor (21) passes through the connecting rod 1 (22) and is fixedly connected to the upper plate fixing rod (23); the connecting rod 2 (24) is fixedly connected to the base (4); the front plate fixing motor (25) is fixedly connected to the connecting rod 2 (24); the output end of the front plate fixing motor (25) passes through the connecting rod 2 (24) and is fixedly connected to the front plate fixing rod (26); the hydraulic rod (27) is fixedly connected to the base (4); the movable end of the hydraulic rod (27) passes through the base (4) and is fixedly connected to the side plate fixing block (28).