Groove-shaped PVC colloidal particle cooling structure
By introducing the feed and unloading device into the PVC rubber particle cooling structure, and using the screen and conveyor belt system, the problem of difficult to collect and distinguish after cooling of the rubber particle is solved, and efficient unloading and quality improvement is achieved.
Patent Information
- Application Number
- CN202421637730.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-11
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-07-11
AI Technical Summary
After cooling the PVC rubber particles, the existing water-cooled structure lacks an appropriate feed collection device, which causes the rubber particles to be mixed and wet, making it difficult to distinguish between good and bad products, and is time-consuming and labor-intensive to cut.
A tank-shaped PVC rubber particles cooling structure is designed, including a water cooling box, a feeding device and a feeding device. The feeding device uses a vibrating screen of the rubber particles driven by a screen and a motor, and the feeding device uses a conveyor belt and a motor-driven chain system to achieve rapid feeding and separation of the rubber particles.
It effectively solves the problem of difficult to collect and distinguish rubber particles after cooling, reduces the time and labor cost of discharge, and improves the quality and production efficiency of rubber particles.
Smart Images

Figure CN222819326U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a groove-shaped PVC rubber particle cooling structure, in particular to a groove-shaped PVC rubber particle cooling structure. Background Art
[0002] PVC is a polymer formed by the polymerization of vinyl chloride monomers through a free radical polymerization mechanism under the action of an initiator or light or heat. PVC was once the world's largest-volume general-purpose plastic and is still widely used in building materials, industrial products, daily necessities, floor coverings, pipes and other fields. In the production process of PVC granules, since the temperature of PVC is high when it reaches a viscous flow state, it needs to be cooled after extrusion before subsequent packaging. Traditionally, water cooling is often used for cooling, that is, the extruded PVC strips are introduced into cooling water, cooled by cooling water, dried and cut into granules, and finally the finished PVC granules are obtained.
[0003] When the existing water-cooling structure is used, there is no suitable collecting device, so the PVC pellets after cooling have no suitable collection method. After the PVC pellets are taken out, they are all mixed together and very wet. If they are not dried in time, they will be soaked in water for a long time, which will affect the material of the PVC pellets, and it is impossible to distinguish good PVC pellets from bad PVC pellets. In addition, since the volume of PVC pellets is very small, it is very difficult to salvage them after water cooling, and it is very time-consuming and laborious to unload them. Utility Model Content
[0004] The main purpose of the utility model is to provide a trough-shaped PVC pellet cooling structure to solve the problems raised in the related art. When the existing water-cooling structure is used, due to the lack of a suitable material collecting device, the cooled PVC pellets have no suitable collection method. After the PVC pellets are taken out, they are all mixed together and very wet. If they are not dried in time, they will be soaked in water for a long time, thereby affecting the material of the PVC pellets, and it is impossible to distinguish good PVC pellets from bad PVC pellets. In addition, due to the very small volume of the PVC pellets, it is very difficult to salvage them after water cooling, and it is very time-consuming and laborious to unload them.
[0005] In order to achieve the above-mentioned purpose, according to one aspect of the utility model, a trough-shaped PVC pellet cooling structure is provided, comprising a water-cooling box, a support leg is fixedly connected to one side of the outer surface of the water-cooling box, a material collecting device for accommodating PVC pellets is arranged on one side of the outer surface of the water-cooling box, a unloading device for transferring PVC pellets to the material collecting device is arranged on the outer surface of the water-cooling box, the material collecting device comprises a material collecting box and a first motor, the first motor drives the screen in the material collecting box to vibrate for screening material, a cavity is opened at the bottom of the inner wall of the material collecting box, a heating pipe is fixedly connected to the inner wall of the cavity, a heating power supply is fixedly connected to one side of the outer surface of the material collecting box, and the heating power supply is electrically connected to the heating pipe to supply power to the heating pipe.
[0006] Furthermore, the screen includes a fine screen, the inner wall of the material receiving box is rotatably connected to a first round rod, the arc surface of the first round rod is fixedly connected to three first cams, and the first round rod and the three first cams are located below the fine screen.
[0007] Furthermore, a coarse screen is fixedly connected to the inner wall of the material receiving box, a second round rod is rotatably connected to the inner wall of the material receiving box, a plurality of second cams are fixedly connected to the arc surface of the second round rod, and the second round rod and the second cams are located between the coarse screen and the fine screen.
[0008] Furthermore, a first sprocket is fixedly connected to one side of the outer surface of the first round rod, a second sprocket is fixedly connected to one side of the outer surface of the second round rod, the output shaft of the first motor is coaxially connected to the second sprocket, the outer surfaces of the first sprocket and the second sprocket are meshed with chains, the outer surface of the chain is sleeved with a rectangular ring, and one side of the outer surface of the rectangular ring is fixedly connected to one side of the outer surface of the water cooling box.
[0009] Furthermore, two discharge ports are provided on one side of the outer surface of the material receiving box, the inner walls of the two discharge ports are rotatably connected to a small box door, and a traction rod is fixedly connected to one side of the outer surface of the small box door.
[0010] Furthermore, two elastic ropes are fixedly connected to the outer surface of the material receiving box, and two sleeve rods are fixedly connected to the outer surface of the water cooling box, and the outer surface area size and shape of the two sleeve rods are compatible with the inner wall surface area size and shape of the elastic ropes.
[0011] Furthermore, the unloading device includes two support rods and a second motor, one side of the outer surface of the two support rods is rotatably connected to a first rotating rod, and the bottom of the inner wall of the water cooling box is rotatably connected to a second rotating rod.
[0012] Furthermore, a conveyor belt is tensionedly connected to the circumferential surfaces of the first rotating rod and the second rotating rod, and a plurality of triangular plates are fixedly connected to the outer surface of the conveyor belt.
[0013] Furthermore, the output shaft of the second motor is coaxially connected to the first rotating rod.
[0014] Furthermore, a support plate is fixedly connected to one side of the outer surface of the support rod.
[0015] Compared with the prior art, the utility model has the following beneficial effects: by arranging a material collecting device and a material discharging device, the problem that the prior water cooling structure cannot discharging materials quickly and collecting materials without damage is solved, the consumption of time and manpower is reduced, and the work efficiency is improved. At the same time, the quality of the PVC granules is also improved, and the effect of long-term immersion of the PVC granules in water after cooling that affects the use performance is avoided. Moreover, the materials can be discharged while cooling, achieving twice the result with half the effort. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the structure of the water cooling box of the utility model;
[0018] Figure 3 This is a schematic diagram of the fine screen structure of the utility model;
[0019] Figure 4 This is a schematic diagram of the coarse screen structure of the utility model;
[0020] Figure 5 It is a schematic diagram of the structure of the feeding device of the utility model.
[0021] Illustrations: 1. Water-cooled box; 2. Support legs; 3. Material receiving device; 4. Material unloading device; 31. Material receiving box; 32. Cavity; 33. Heating tube; 34. Heating power supply; 35. Fine screen; 36. First round rod; 37. First cam; 38. Coarse screen; 39. Second round rod; 310. Second cam; 311. First sprocket; 312. Second sprocket; 313. First motor; 314. Chain; 315. Rectangular ring; 316. Material outlet; 317. Small box door; 318. Drawing rod; 319. Elastic rope; 320. Sleeve rod; 41. Support rod; 42. First rotating rod; 43. Second rotating rod; 44. Conveyor belt; 45. Triangle plate; 46. Second motor; 47. Support plate. DETAILED DESCRIPTION
[0022] In order to further explain the technical means and effects adopted by the utility model to achieve the predetermined utility model purpose, the specific implementation method, structure, characteristics and effects of the utility model are described in detail below in combination with the accompanying drawings and preferred embodiments.
[0023] See also Figure 1-Figure 4As shown, the purpose of this embodiment is to provide a trough-shaped PVC rubber particle cooling structure, including a water-cooled box 1, a support leg 2 is fixedly connected to one side of the outer surface of the water-cooled box 1, a material receiving device 3 is arranged on one side of the outer surface of the water-cooled box 1, and a material unloading device 4 is arranged on the outer surface of the water-cooled box 1. The material receiving device 3 includes a material receiving box 31 and a first motor 313. A cavity 32 is opened at the bottom of the inner wall of the material receiving box 31, a heating pipe 33 is fixedly connected to the inner wall of the cavity 32, and a heating power supply 34 is fixedly connected to one side of the outer surface of the material receiving box 31. The output shaft of the heating power supply 34 is coaxially connected to the heating pipe 33. By setting the heating pipe 33 and the heating power supply 34, the heating power supply 34 is started to make the heating pipe 33 generate heat, which is used to dry the PVC rubber particles after water cooling;
[0024] A fine screen 35 is fixedly connected to the inner wall of the material receiving box 31, and a first round rod 36 is rotatably connected to the inner wall of the material receiving box 31. Three first cams 37 are fixedly connected to the arc surface of the first round rod 36. The first round rod 36 and the three first cams 37 are located below the fine screen 35. The fine screen 35, the first round rod 36 and the first cams 37 are arranged to screen out good PVC particles and discharge those of poor quality.
[0025] A coarse screen 38 is fixedly connected to the inner wall of the material receiving box 31, and a second round rod 39 is rotatably connected to the inner wall of the material receiving box 31. Three second cams 310 are fixedly connected to the arc surface of the second round rod 39. The second round rod 39 and the second cams 310 are located between the coarse screen 38 and the fine screen 35. The second round rod 39, the second cams 310 and the coarse screen 38 are arranged to perform a screening operation to screen out small PVC particles and leave large ones.
[0026] A first sprocket 311 is fixedly connected to one side of the outer surface of the first round rod 36, a second sprocket 312 is fixedly connected to one side of the outer surface of the second round rod 39, an output shaft of the first motor 313 is coaxially connected to the second sprocket 312, a chain 314 is meshedly connected to the outer surfaces of the first sprocket 311 and the second sprocket 312, a rectangular ring 315 is sleeved on the outer surface of the chain 314, one side of the outer surface of the rectangular ring 315 is fixedly connected to one side of the outer surface of the water cooling box 1, by providing the first sprocket 311, the second sprocket 312 and the chain 314, the second sprocket 312 drives the chain 314 to rotate, and the chain 314 drives the first sprocket 311 to rotate, thereby driving the first round rod 36 and the second round rod 39 to rotate;
[0027] It should be supplemented that the first motor 313 is fixed to the rectangular ring 315 by screws.
[0028] Two discharge ports 316 are provided on one side of the outer surface of the receiving box 31. The inner walls of the two discharge ports 316 are rotatably connected to a small box door 317. A traction rod 318 is fixedly connected to one side of the outer surface of the small box door 317. The discharge ports 316 are provided to take out the sieved PVC particles.
[0029] Two elastic sleeve ropes 319 are fixedly connected to the outer surface of the material receiving box 31, and two sleeve rods 320 are fixedly connected to the outer surface of the water cooling box 1. The outer surface area size and shape of the two sleeve rods 320 are adapted to the inner surface area size and shape of the elastic sleeve rope 319. The sleeve rods 320 and the elastic sleeve rope 319 are provided to connect the material receiving box 31 and the water cooling box 1 together;
[0030] The unloading device 4 includes two support rods 41 and a second motor 46. A first rotating rod 42 is rotatably connected to one side of the outer surface of the two support rods 41, and a second rotating rod 43 is rotatably connected to the bottom of the inner wall of the water-cooling box 1. The first rotating rod 42 and the second rotating rod 43 are arranged to drive the conveyor belt 44 and the triangular plate 45 on the conveyor belt 44 to rotate.
[0031] The circumferential surfaces of the first rotating rod 42 and the second rotating rod 43 are tensionedly connected with a conveyor belt 44, and the outer surface of the conveyor belt 44 is fixedly connected with a triangular plate 45. The conveyor belt 44 and the triangular plate 45 are provided to transport the cooled PVC pellets out of the water cooling box 1;
[0032] The output shaft of the second motor 46 is coaxially connected to the first rotating rod 42. The second motor 46 is provided to drive the first rotating rod 42 to rotate, thereby driving the conveyor belt 44 to rotate, and further driving the second rotating rod 43 to rotate;
[0033] A support plate 47 is fixedly connected to one side of the outer surface of the support rod 41 . The support plate 47 is provided to place the second motor 46 .
[0034] When the utility model is used, the water-cooling box 1 is placed with the supporting legs 2 facing the ground, the elastic sleeve rope 319 with the material receiving box 31 is sleeved on the sleeve rod 320 on the water-cooling box 1, the second motor 46 is started to drive the first rotating rod 42 to rotate, and then drive the conveyor belt 44 to rotate, and at the same time cooperate with the second rotating rod 43 to rotate. When the PVC particles produced by the material making machine fall into the water-cooling box 1, they will fall between the triangular plates 45 on the conveyor belt 44, and after cooling, they will follow the conveyor belt 44 upward and then fall into the material receiving box 31, the heating power supply 34 is started to heat the heating tube 33, and then the first motor is started. 313 drives the second sprocket 312 to rotate, the second sprocket 312 drives the chain 314 to rotate, the chain 314 drives the first sprocket 311 to rotate, and then drives the first round rod 36 and the second round rod 39 inside the receiving box 31 to rotate, and then drives the first cam 37 and the second cam 310 to rotate. At this time, the first cam 37 and the second cam 310 will touch the fine screen 35 and the coarse screen 38, causing them to shake slightly, so as to separate the size of the PVC particles, and dry them through the heating tube 33, and finally open the small box door 317 to take out the screened PVC particles from the discharge port 316.
[0035] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined purpose of the utility model, the specific implementation method, structure, characteristics and effects of the present invention are described in detail below in combination with the accompanying drawings and preferred embodiments.
[0036] The above description is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A trough-shaped PVC pellet cooling structure, comprising a water cooling box (1), characterized in that: A support leg (2) is fixedly connected to one side of the outer surface of the water-cooling box (1); a material receiving device (3) for accommodating PVC granules is provided on one side of the outer surface of the water-cooling box (1); a material unloading device (4) for transferring the PVC granules to the material receiving device (3) is provided on the outer surface of the water-cooling box (1); the material receiving device (3) comprises a material receiving box (31) and a first motor (313); the first motor (313) drives the screen in the material receiving box (31) to vibrate and screen the material; a cavity (32) is provided at the bottom of the inner wall of the material receiving box (31); a heating pipe (33) is fixedly connected to the inner wall of the cavity (32); a heating power source (34) is fixedly connected to one side of the outer surface of the material receiving box (31); the heating power source (34) is electrically connected to the heating pipe (33) to supply power to the heating pipe (33).
2. A groove-shaped PVC pellet cooling structure according to claim 1, characterized in that: The screen comprises a fine screen (35); the inner wall of the material receiving box (31) is rotatably connected to a first round rod (36); a plurality of first cams (37) are fixedly connected to the arc surface of the first round rod (36); and the first round rod (36) and the plurality of first cams (37) are located below the fine screen (35).
3. A groove-shaped PVC pellet cooling structure according to claim 2, characterized in that: The screen also includes a coarse screen (38), the inner wall of the material receiving box (31) is rotatably connected to a second round rod (39), the arc surface of the second round rod (39) is fixedly connected to a plurality of second cams (310), and the second round rod (39) and the second cams (310) are located between the coarse screen (38) and the fine screen (35).
4. A groove-shaped PVC pellet cooling structure according to claim 3, characterized in that: A first sprocket (311) is fixedly connected to one side of the outer surface of the first round rod (36), a second sprocket (312) is fixedly connected to one side of the outer surface of the second round rod (39), an output shaft of the first motor (313) is coaxially connected to the second sprocket (312), a chain (314) is meshed on the outer surfaces of the first sprocket (311) and the second sprocket (312), a rectangular ring (315) is sleeved on the outer surface of the chain (314), and one side of the outer surface of the rectangular ring (315) is fixedly connected to one side of the outer surface of the water cooling box (1).
5. A groove-shaped PVC pellet cooling structure according to claim 4, characterized in that: Two discharge ports (316) are provided on one side of the outer surface of the material receiving box (31), the inner walls of the two discharge ports (316) are rotatably connected to a small box door (317), and a traction rod (318) is fixedly connected to one side of the outer surface of the small box door (317).
6. A groove-shaped PVC pellet cooling structure according to claim 5, characterized in that: The outer surface of the material receiving box (31) is fixedly connected to two elastic sleeve ropes (319), and the outer surface of the water cooling box (1) is fixedly connected to two sleeve rods (320), and the outer surface area size and shape of the two sleeve rods (320) are compatible with the inner wall surface area size and shape of the elastic sleeve rope (319).
7. A groove-shaped PVC pellet cooling structure according to claim 6, characterized in that: The unloading device (4) comprises two support rods (41) and a second motor (46); one side of the outer surface of the two support rods (41) is rotatably connected to a first rotating rod (42); and the bottom of the inner wall of the water cooling box (1) is rotatably connected to a second rotating rod (43).
8. A grooved PVC pellet cooling structure according to claim 7, characterized in that: The circumferential surfaces of the first rotating rod (42) and the second rotating rod (43) are tensionedly connected to a conveyor belt (44), and the outer surface of the conveyor belt (44) is fixedly connected to a plurality of triangular plates (45).
9. A groove-shaped PVC pellet cooling structure according to claim 8, characterized in that: The output shaft of the second motor (46) is coaxially connected to the first rotating rod (42).
10. A grooved PVC pellet cooling structure according to claim 9, characterized in that: A support plate (47) is fixedly connected to one side of the outer surface of the support rod (41).