Laminated cloth sewing fabric weaving device
By integrating the vacuum cleaner system in the laminated cloth suture weaving device, the problems of impurities and thread heads during the multi-layer carbon cloth suture process are solved, and automatic filtration and adsorption is realized, reducing environmental pollution and improving weaving efficiency.
Patent Information
- Application Number
- CN202421429212.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-06-21
AI Technical Summary
During the sewing process of multi-layer carbon cloth, the fabric is prone to impurities and thread heads, which affects the beauty, normal operation of the machine and environmental pollution.
A layered fabric stitching fabric weaving device is designed, equipped with a vacuum box and a filter element. The motor drives the shaft, hitting disc and linkage gear to drive the reciprocating movement of the slide rod and the vacuum box. The vacuum fan and vacuum head are used to suck impurities and thread heads into the vacuum box, and filter and adsorption are carried out through the filter element.
It realizes automatic filtering and adsorbing impurities and thread heads during the weaving process, reducing environmental pollution, and improving weaving efficiency and product quality.
Smart Images

Figure CN222819718U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of textile manufacturing, in particular to a laminated cloth sewing fabric weaving device. Background Art
[0002] Three-dimensional fabrics are the best fiber-reinforced structures developed in the past 40 years, and are mainly used in aviation, aerospace, automobiles, medical and new technology fields. Multi-layer carbon cloth stitching technology is a molding technology for three-dimensional fabrics. The process uses pre-cut square carbon cloths to be stacked and stretched flat and then placed on the carbon cloth placement platform of the horizontal workbench holding the carbon cloth. The needle-piercing mechanism for pre-puncturing and stitching needles drives the two needle bars to reciprocate, and the locking mechanism locks after the yarn needle passes through the carbon cloth. The movement of the horizontal workbench holding the carbon cloth can accurately control the size and line break of the stitches.
[0003] With the advancement of science and technology, people have gradually combined the previous manual operation processes and techniques with information, microelectronics, automation, precision manufacturing and other technologies to improve production efficiency and reduce labor intensity. Compared with traditional manual operations, automated production equipment has the advantages of accurate operation, high production efficiency, reduced labor intensity and saved production costs.
[0004] The patent with application number CN201510731295.4 discloses a multi-layer carbon cloth suturing device, including a needle puncture mechanism for pre-puncture and suturing needle implantation, a locking mechanism, a horizontal workbench for clamping carbon cloth, and a control system. The main shaft of the needle puncture mechanism is driven by a stepper motor, the main shaft drives two eccentric wheels to rotate, the eccentric wheels drive connecting rods, the connecting rods are connected to needle bars, one is a pre-puncture needle bar, and the other is a implant needle bar, and the two needle bars are driven by the stepper motor to reciprocate; the main camshaft of the locking mechanism is connected to the stepper motor, the main camshaft is equipped with two cams, the main camshaft drives the hook needle on the auxiliary camshaft to swing back and forth and reciprocate axially, and rotates synchronously with the needle puncture mechanism; the workbench is composed of an X-axis moving platform and a Y-axis moving platform, and a stepper motor is installed on the workbench to realize the movement of the cloth support plate; the pre-puncture function of the device reduces the friction when the carbon yarn passes through the carbon cloth, reduces the damage to the carbon yarn, and realizes the suturing of multi-layer carbon cloth.
[0005] However, the above patent still has a disadvantage: a lot of impurities and thread ends will be generated when the fabric is kneaded. If they are not processed, it will not only affect the appearance, but also affect the normal operation of the machine and cause pollution to the surrounding environment.
[0006] Based on this, the present invention proposes a device for weaving a laminated cloth stitched fabric. Utility Model Content
[0007] The utility model aims to provide a laminated cloth stitching fabric weaving device to solve the problems raised in the above background technology.
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a laminated cloth sewing fabric weaving device, comprising a base,
[0009] A loom is fixedly installed on the top of the base, and mounting grooves are provided on both sides of the top of the base. A first screw rod is rotatably installed on the inner wall of one side of the two mounting grooves, and a second screw rod is rotatably installed on the inner wall of the other side of the two mounting grooves. The corresponding first screw rods are fixedly connected to the corresponding second screw rods. Sliding rods can be threadedly sleeved on the two first screw rods and the two second screw rods, and one end of the two second screw rods is fixedly sleeved with a reciprocating gear.
[0010] A dust box is fixedly installed on the top of any sliding rod, a box door is hingedly installed on the top of any dust box, and a dust head and a dust fan are fixedly installed on both sides of any dust box, and two filter elements are clamped and installed in any dust box;
[0011] A mounting box is fixedly installed on one side of the base and a motor is fixedly installed on the other side of the base. Through holes are opened on both sides of the mounting box and two rotating shafts are rotatably installed in the mounting box. Beating disks are fixedly sleeved on the two rotating shafts and linkage gears are fixedly sleeved on one end of the two rotating shafts. The two linkage gears are meshed with each other. Cross bars are movably installed in the two through holes. Reciprocating racks and struck rods are fixedly installed at both ends of the two cross bars, respectively. The two reciprocating racks are respectively meshed with corresponding reciprocating gears, and the output shaft of the motor is fixedly connected to the corresponding rotating shaft.
[0012] Preferably, universal wheels are rotatably mounted on the four corners of the bottom of the base, and a push rod is fixedly mounted on one side of the base.
[0013] By adopting the above technical solution, the whole device can be easily moved by using a push rod in combination with four universal wheels.
[0014] Preferably, the thread directions of the first screw rod and the second screw rod are opposite.
[0015] By adopting the above technical solution and the above arrangement, the moving directions of the two slide bars in the same installation groove can be opposite.
[0016] Preferably, a slide rail is fixedly mounted on the bottom inner wall of the two mounting grooves, and two sliders are slidably mounted on the two slide rails, and any one of the sliders is fixedly connected to the corresponding slide rod.
[0017] By adopting the above technical solution, the slide rail and the slider facilitate the movement of the slide bar.
[0018] Preferably, the two rotating shafts are respectively located at eccentric positions of the corresponding striking discs.
[0019] Preferably, a control panel is fixedly mounted on one side of the base.
[0020] By adopting the above technical solution, a series of electrical structures can be easily controlled through the control panel.
[0021] Preferably, a rubber sealing ring is fixedly installed on the inner side of any door and a handle is fixedly installed on the outer side of any door.
[0022] By adopting the above technical solution, the box door can be easily opened by pulling the handle, and the sealing effect of the box door can be easily increased by the rubber sealing ring.
[0023] Compared with the prior art, the beneficial effect of the utility model is that the pre-cut square carbon cloth can be stacked and stretched in multiple layers and then placed on the carbon cloth placing platform of the horizontal workbench for clamping the carbon cloth in the weaving machine, and the needling mechanism for pre-puncturing and suturing the needle in the weaving machine drives the two needle bars to reciprocate, and the locking mechanism locks after the yarn guide needle passes through the carbon cloth, so that the stacked cloth can be sewed. Because the weaving machine will generate some impurities and thread ends when working, they need to be processed in time, and the corresponding rotating shaft can be driven to rotate by starting the motor, which can drive the corresponding striking disk and the linkage gear to rotate, and the two linkage gears are meshed with each other, which can drive the two linkage gears. The two striking discs rotate simultaneously, which can drive the rotation of the two striking discs. The two striking discs repeatedly strike the corresponding struck rods, which can drive the left and right reciprocating movement of the two reciprocating racks. The two reciprocating racks drive the back and forth rotation of the two reciprocating gears. The reciprocating gears drive the corresponding first and second screw rods to rotate back and forth. The first and second screw rods drive the corresponding sliding rods and the dust box to move back and forth. By starting the four dust suction fans to generate suction, the impurities and thread ends can be sucked into the corresponding dust box through the dust suction head, and the impurities and thread ends can be filtered and adsorbed through the filter element. The adsorption area can be increased by the left and right reciprocating movement of the four dust suction boxes, and the adsorption efficiency can be increased. The utility model has a simple structure and is easy to use. The laminated cloth sewing fabric weaving device is convenient for laminating cloth sewing fabric weaving, and impurities and thread ends can be automatically filtered and adsorbed during weaving, reducing environmental pollution. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a three-dimensional diagram of the utility model;
[0025] Figure 2 This is a three-dimensional diagram of the internal structure of the installation box of the utility model;
[0026] Figure 3 It is a top view of the utility model;
[0027] Figure 4 It is a three-dimensional diagram of the internal structure of the dust collection box of the present invention.
[0028] In the figure: 1. base; 2. push rod; 3. control panel; 4. weaving machine; 5. installation box; 6. linkage gear; 7. universal wheel; 8. reciprocating gear; 9. first screw rod; 10. motor; 11. return spring; 12. dust suction box; 13. installation slot; 14. second screw rod; 15. reciprocating rack; 16. cross bar; 17. striking plate; 18. dust suction fan; 19. handle; 20. rubber sealing ring; 21. box door; 22. dust suction head; 23. sliding rod; 24. filter element. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] See also Figure 1-4The utility model provides a technical solution: a laminated cloth sewing fabric weaving device, comprising a base 1, a weaving machine 4 is fixedly installed on the top of the base 1, and mounting grooves 13 are opened on both sides of the top of the base 1, first screw rods 9 are rotatably installed on the inner walls of one side of the two mounting grooves 13, and second screw rods 14 are rotatably installed on the inner walls of the other sides of the two mounting grooves 13, the corresponding first screw rods 9 and the corresponding second screw rods 14 are fixedly connected, the two first screw rods 9 and the two second screw rods 14 can be threadedly sleeved with sliding rods 23, one end of the two second screw rods 14 is fixedly sleeved with reciprocating gears 8, the thread directions of the first screw rod 9 and the second screw rod 14 are set in opposite directions, and a dust box 1 is fixedly installed on the top of any sliding rod 23 2, a box door 21 is hingedly installed on the top of any dust box 12, and a dust head 22 and a dust fan 18 are fixedly installed on both sides of any dust box 12, two filter elements 24 are installed in any dust box 12, a rubber sealing ring 20 is fixedly installed on the inner side of any box door 21, and a handle 19 is fixedly installed on the outer side of any box door 21, a mounting box 5 is fixedly installed on one side of the base 1, and a motor 10 is fixedly installed on the other side of the base 1, through holes are opened on both sides of the mounting box 5, and two rotating shafts are rotatably installed in the mounting box 5, and a striking disk 17 is fixedly sleeved on the two rotating shafts, and a linkage gear 6 is fixedly sleeved on one end of the two rotating shafts, and the two rotating shafts are respectively located at the offset of the corresponding striking disk 17 At the center, the two linkage gears 6 are meshed with each other, and cross bars 16 are movably installed in the two through holes. Reciprocating racks 15 and the struck rods are fixedly installed at both ends of the two cross bars 16. The two reciprocating racks 15 are respectively meshed with the corresponding reciprocating gears 8. The output shaft of the motor 10 is fixedly connected to the corresponding rotating shaft. Slide rails are fixedly installed on the bottom inner walls of the two mounting grooves 13. Two sliders are slidably installed on the two slide rails. Any one of the sliders is fixedly connected to the corresponding slide bar 23. Through the above-mentioned structural arrangement, the corresponding rotating shaft can be driven to rotate by starting the motor 10, which can drive the corresponding striking disk 17 and the linkage gear 6 to rotate. The two linkage gears 6 are meshed with each other, which can drive the two linkage gears 6 to rotate at the same time. , which can drive the rotation of the two striking plates 17. The two striking plates 17 repeatedly strike the corresponding struck rods, which can drive the left and right reciprocating movement of the two reciprocating racks 15. The two reciprocating racks 15 drive the back and forth rotation of the two reciprocating gears 8. The reciprocating gears 8 drive the corresponding first screw rods 9 and second screw rods 14 to rotate back and forth. The first screw rods 9 and the second screw rods 14 drive the corresponding sliding rods 23 and the dust box 12 to move back and forth. By starting the four dust suction fans 18 to generate suction, the dust suction head 22 can suck impurities and thread ends into the corresponding dust box 12, and the filter element 24 can filter and adsorb the impurities and thread ends. The left and right reciprocating movement of the four dust suction boxes 12 can increase the adsorption area and increase the adsorption efficiency.
[0031] Combination Figure 1-4 As shown, universal wheels 7 are rotatably mounted at the four corners of the bottom of the base 1 and a push rod 2 is fixedly mounted on one side of the base 1. Through the above-mentioned structural setting, the push rod 2 is matched with the four universal wheels 7 to facilitate the movement of the entire device.
[0032] Combination Figure 1-4 As shown, a control panel 3 is fixedly mounted on one side of the base 1. Through the above-mentioned structural arrangement, a series of electrical structures can be conveniently controlled through the control panel 3.
[0033] The working principle of the utility model is as follows: the pre-cut square carbon cloth can be stacked and stretched in multiple layers and then placed on the carbon cloth placing platform of the horizontal workbench for clamping the carbon cloth in the weaving machine 4, and the needling mechanism for pre-puncturing and suturing the needle in the weaving machine 4 drives the two needle bars to reciprocate, and the locking mechanism locks after the yarn guide needle passes through the carbon cloth, and the stacked cloth can be sewed. Because some impurities and thread ends will be generated when the weaving machine 4 is working, they need to be processed in time, and the corresponding rotating shaft can be driven to rotate by starting the motor 10, which can drive the corresponding striking disk 17 and the linkage gear 6 to rotate, and the two linkage gears 6 are meshed with each other, which can drive the two linkage gears 6 to rotate at the same time, which can drive the two striking discs. The rotation of the disk 17 and the repeated hitting of the corresponding struck rods by the two striking disks 17 can drive the left and right reciprocating movement of the two reciprocating racks 15, and the two reciprocating racks 15 drive the back and forth rotation of the two reciprocating gears 8, and the reciprocating gears 8 drive the corresponding first screw rod 9 and the second screw rod 14 to rotate back and forth, and the first screw rod 9 and the second screw rod 14 drive the corresponding sliding rod 23 and the dust box 12 to move back and forth, and the suction force is generated by starting the four dust suction fans 18, and the impurities and thread ends can be sucked into the corresponding dust box 12 through the dust suction head 22, and the impurities and thread ends can be filtered and adsorbed through the filter element 24, and the adsorption area and adsorption efficiency can be increased by the left and right reciprocating movement of the four dust boxes 12. The utility model has a simple structure and is easy to use. The laminated cloth sewing fabric weaving device is convenient for laminating cloth sewing fabric weaving, and the impurities and thread ends can be automatically filtered and adsorbed during weaving, thereby reducing environmental pollution.
[0034] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in the field. Although the embodiments of the utility model have been shown and described, it is understandable to those of ordinary skill in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.
Claims
1. A device for weaving laminated fabrics by stitching, comprising a base (1), characterized in that: A loom (4) is fixedly mounted on the top of the base (1), and mounting grooves (13) are provided on both sides of the top of the base (1), first screw rods (9) are rotatably mounted on the inner walls of one side of the two mounting grooves (13), and second screw rods (14) are rotatably mounted on the inner walls of the other side of the two mounting grooves (13), the corresponding first screw rods (9) and the corresponding second screw rods (14) are fixedly connected, the two first screw rods (9) and the two second screw rods (14) can be threadedly sleeved with sliding rods (23), and one end of the two second screw rods (14) is fixedly sleeved with a reciprocating gear (8); A dust box (12) is fixedly installed on the top of any sliding rod (23), a box door (21) is hingedly installed on the top of any dust box (12), and a dust head (22) and a dust fan (18) are fixedly installed on both sides of any dust box (12), and two filter elements (24) are snap-fitted and installed in any dust box (12); A mounting box (5) is fixedly mounted on one side of the base (1) and a motor (10) is fixedly mounted on the other side of the base (1). Through holes are provided on both sides of the mounting box (5) and two rotating shafts are rotatably mounted in the mounting box (5). A striking disk (17) is fixedly sleeved on the two rotating shafts and a linkage gear (6) is fixedly sleeved on one end of the two rotating shafts. The two linkage gears (6) are meshed with each other. A cross bar (16) is movably mounted in the two through holes. Reciprocating racks (15) and a struck rod are fixedly mounted on both ends of the two cross bars (16). The two reciprocating racks (15) are respectively meshed with corresponding reciprocating gears (8). The output shaft of the motor (10) is fixedly connected to the corresponding rotating shaft.
2. A laminated fabric stitching fabric weaving device according to claim 1, characterized in that: Universal wheels (7) are rotatably mounted at the four corners of the bottom of the base (1), and a push rod (2) is fixedly mounted on one side of the base (1).
3. The laminated fabric stitching fabric weaving device according to claim 1, characterized in that: The thread directions of the first screw rod (9) and the second screw rod (14) are opposite.
4. The laminated fabric stitching fabric weaving device according to claim 1, characterized in that: Slide rails are fixedly mounted on the bottom inner walls of the two mounting grooves (13), and two sliders are slidably mounted on the two slide rails, and any one of the sliders is fixedly connected to the corresponding slide rod (23).
5. The laminated fabric stitching fabric weaving device according to claim 1, characterized in that: The two rotating shafts are respectively located at the eccentric positions of the corresponding striking discs (17).
6. The laminated fabric stitching fabric weaving device according to claim 1, characterized in that: A control panel (3) is fixedly mounted on one side of the base (1).
7. The laminated fabric stitching fabric weaving device according to claim 1, characterized in that: A rubber sealing ring (20) is fixedly installed on the inner side of any box door (21), and a handle (19) is fixedly installed on the outer side of any box door (21).
Citation Information
Patent Citations
A multi-layer carbon fiber sewing device
CN105420933B