Transfer device for large-scale preassembled transformer substation module
By adopting two 6-meter-long electric platform vehicles with steering and fixed structure, the problem of large turning radius of large pre-installed substation modules is solved, and flexible module transfer is achieved and production efficiency is improved.
Patent Information
- Application Number
- CN202421929013.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-08-09
AI Technical Summary
It is difficult for the prior art to effectively transport large pre-installed substation modules with lengths exceeding 20 meters, especially in the transfer of the workshop and in the factory, because of the large turning radius.
Two 6-meter-long electric platform vehicles are used for transport, one of which is a disc free-rotating structure and the other is a platform fixed structure. The two vehicles drill into the lower part of the module, arranged front and rear, one with steering, and the other is fixed and used together, solving the problem of large turning radius.
It realizes flexible transportation of large pre-installed substation modules with a length of more than 20 meters, increases the flexibility of production layout in the workshop, does not require special tooling, and can operate it by two people, improving the efficiency of safe production.
Smart Images

Figure CN222819989U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pre-installed transformer substations, in particular to a transfer device for large-scale pre-installed transformer substation modules. Background Art
[0002] Prefabricated substation, also known as box-type substation or prefabricated substation, is a factory-prefabricated distribution equipment that integrates high-voltage switchgear, distribution transformers and low-voltage distribution devices. Prefabricated substations are highly mobile and suitable for temporary power needs, such as when construction units change the location of power use as the construction site moves.
[0003] Currently, for pre-installed substation modules with a length of more than 20 meters, due to the limitation of structural length, they will encounter the problem of large turning radius and cannot be transported during transportation within the workshop and the factory. Utility Model Content
[0004] The utility model provides a transfer device for large-scale pre-installed transformer substation modules to solve the problems in the background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a transfer device for large pre-installed substation modules, comprising a front-end electric platform vehicle and a rear-end electric platform vehicle, the front-end electric platform vehicle is equipped with a slewing bearing, and a turntable is installed on the slewing bearing, the rear-end electric platform vehicle is equipped with a platform, and large substation modules are placed on the front-end electric platform vehicle and the rear-end electric platform vehicle; the front-end electric platform vehicle and the rear-end electric platform vehicle both include a frame, a lead-acid battery, a controller, a differential drive wheel and a follower wheel, the lead-acid battery is installed in the frame, the controller is embedded in the outer wall of the frame, and the controller is electrically connected to the lead-acid battery, the differential drive wheel is installed at one end of the bottom of the frame, and the differential drive wheel is electrically connected to the controller, and the follower wheel is installed at the other end of the bottom of the frame.
[0006] Furthermore, the front-end electric platform vehicle and the rear-end electric platform vehicle are of the same size, and the turntable is flush with the platform.
[0007] Furthermore, a battery compartment is provided inside the frame, and the lead-acid battery is located in the battery compartment.
[0008] Furthermore, partition grooves are provided on both sides of the battery compartment, and heat dissipation holes are provided between the partition grooves and the adjacent sides of the battery compartment.
[0009] Furthermore, a cooling fan is installed in the partition, and the cooling fan is electrically connected to the controller.
[0010] Furthermore, a power management module is installed in the compartment, and the power management module is electrically connected to the controller.
[0011] Furthermore, the differential drive wheels are located at the front and rear ends of the frame, and the follower wheels are located at the front and rear ends of the frame.
[0012] Compared with the prior art, the utility model provides a transfer device for large pre-installed substation modules, which has the following beneficial effects:
[0013] The transfer device of the large pre-installed substation modules adopts a combination of two 6-meter-long electric platform vehicles to transfer and transport modules over 20 meters in length. One of them is a disc free-rotating structure, and the other is a platform fixed structure. During transportation, the two vehicles drill into the lower part of the module and are arranged front and back. One is with steering and the other is fixed for use. This solves the problem of large turning radius of tractors for domestic transportation of large modules, increases the flexibility of production layout of large pre-installed substations in workshops, does not require special tooling, and can be operated by two people, thereby improving the efficiency of safe production. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the structure of the utility model;
[0015] Figure 2 It is a side view of the utility model;
[0016] Figure 3 It is a cross-sectional view of the electric platform vehicle of the utility model.
[0017] In the figure: 1. Front-end electric platform vehicle; 2. Rear-end electric platform vehicle; 3. Slewing bearing; 4. Turntable; 5. Platform; 6. Large substation module; 7. Frame; 8. Lead-acid battery; 9. Controller; 10. Differential drive wheel; 11. Follower wheel; 12. Battery compartment; 13. Partition; 14. Heat dissipation hole; 15. Cooling fan; 16. Power management module. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] See also Figure 1-Figure 3The utility model discloses a transfer device for large pre-installed substation modules, including a front-end electric platform vehicle 1 and a rear-end electric platform vehicle 2, wherein the front-end electric platform vehicle 1 is provided with a slewing bearing 3, and a turntable 4 is provided on the slewing bearing 3, and a table 5 is provided on the rear-end electric platform vehicle 2, and large substation modules 6 are placed on the front-end electric platform vehicle 1 and the rear-end electric platform vehicle 2, and two 6-meter-long electric platform vehicles are combined to carry out the transfer and transportation of modules with a length of more than 20 meters, one of which is a disc free-rotating structure, and the other is a platform fixed structure. During transportation, the two vehicles drill into the lower part of the module, and are arranged front and back, one with steering and the other with fixed coordination, which solves the problem of large turning radius of tractors for domestic transportation of large modules, increases the flexibility of production layout of large pre-installed substations in workshops, does not require special tooling, and can be operated by two people, thereby improving the efficiency of safe production;
[0020] The front-end electric platform vehicle 1 and the rear-end electric platform vehicle 2 both include a frame 7, a lead-acid battery 8, a controller 9, a differential drive wheel 10 and a follower wheel 11. The lead-acid battery 8 is installed in the frame 7, the controller 9 is embedded in the outer wall of the frame 7, and the controller 9 is electrically connected to the lead-acid battery 8. The differential drive wheel 10 is installed at one end of the bottom of the frame 7, and the differential drive wheel 10 is electrically connected to the controller 9, and the follower wheel 11 is installed at the other end of the bottom of the frame 7.
[0021] Specifically, the front-end electric platform vehicle 1 and the rear-end electric platform vehicle 2 are of the same size, and the turntable 4 is flush with the platform 5 .
[0022] In this embodiment, the lead-acid battery 8 provides energy for the electric platform vehicle, the motor of the differential drive wheel 10 converts electrical energy into mechanical energy to move the vehicle, and the turntable 4 and the platform 5 are load-bearing structures for placing the large substation module 6.
[0023] Specifically, a battery compartment 12 is provided inside the vehicle frame 7 , and the lead-acid battery 8 is located in the battery compartment 12 .
[0024] In this embodiment, the battery compartment 12 provides a safe environment for storing the battery pack to prevent the battery from being damaged by the external environment.
[0025] Specifically, the battery compartment 12 is provided with partitions 13 on both sides, and heat dissipation holes 14 are provided between the partitions 13 and the adjacent sides of the battery compartment 12 .
[0026] In this embodiment, the compartment 13 provides a safe environment for storing electrical components such as the power management module 16 and the cooling fan 15 .
[0027] Specifically, a cooling fan 15 is installed in the partition 13 , and the cooling fan 15 is electrically connected to the controller 9 .
[0028] In this embodiment, the main function of the cooling fan 15 is to help the battery pack dissipate heat, prevent the battery pack from being damaged due to overheating, and extend the service life of the battery pack.
[0029] Specifically, a power management module 16 is installed in the partition 13 , and the power management module 16 is electrically connected to the controller 9 .
[0030] In this embodiment, the functions of the power management module 16 mainly include providing stable voltage and current, realizing switch control and protection functions, saving energy and extending battery life, etc.
[0031] Specifically, the differential drive wheels 10 are located at the front and rear ends of the vehicle frame 7 , and the follower wheels 11 are located at the front and rear ends of the vehicle frame 7 .
[0032] In this embodiment, the working principle of the differential drive wheel 10 is based on the principle of the differential. Specifically, the differential drive uses two independently driven motors or electric machines to drive two drive wheels. When the rotation speeds of the two motors are the same, the differential will cause the two drive wheels to rotate at the same speed, allowing the vehicle to move in a straight line. When the rotation speeds of the two motors are different, the differential will cause the two drive wheels to rotate at different speeds, thereby realizing the turning of the vehicle. For example, assuming a left turn, the motor on the left will be set to rotate slower, and the motor on the right will be set to rotate faster. In this way, the differential will cause the left drive wheel to rotate slower and the right drive wheel to rotate faster through the cooperation of the planetary gears and the chuck, so that the vehicle can turn left.
[0033] When in use, two 6-meter-long electric platform vehicles are combined to transport modules with a length of more than 20 meters. One of them is a disc free-rotating structure, and the other is a platform fixed structure. During transportation, the two vehicles drill into the lower part of the module and are arranged front and back. One is with steering and the other is fixed for use. The lead-acid battery 8 provides energy for the electric platform vehicle, and the motor of the differential drive wheel 10 converts electrical energy into mechanical energy to make the vehicle move, and the controller 9 is responsible for controlling the energy transfer and output between the battery and the motor, which solves the problem of large turning radius of tractors for domestic transportation of large modules, increases the flexibility of production layout of large pre-installed substations in workshops, does not require special tooling, and can be operated by two people, thereby improving the efficiency of safe production.
[0034] In summary, the transfer device of the large pre-installed substation module adopts a combination of two 6-meter-long electric platform vehicles to transfer and transport modules with a length of more than 20 meters. One of them is a disc free-rotating structure, and the other is a platform fixed structure. During transportation, the two vehicles drill into the lower part of the module and are arranged front and back. One is with steering and the other is fixed for use. This solves the problem of large turning radius of tractors for domestic transportation of large modules, increases the flexibility of production layout of large pre-installed substations in workshops, does not require special tooling, and can be operated by two people, thereby improving the efficiency of safe production.
[0035] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A transfer device for large pre-assembled substation modules, comprising a front-end electric platform vehicle (1) and a rear-end electric platform vehicle (2), characterized in that: The front electric platform vehicle (1) is provided with a slewing bearing (3), and a turntable (4) is provided on the slewing bearing (3); the rear electric platform vehicle (2) is provided with a platform (5); and large-scale substation modules (6) are placed on the front electric platform vehicle (1) and the rear electric platform vehicle (2); The front-end electric platform vehicle (1) and the rear-end electric platform vehicle (2) both comprise a vehicle frame (7), a lead-acid battery (8), a controller (9), a differential drive wheel (10) and a follower wheel (11); the lead-acid battery (8) is installed in the vehicle frame (7); the controller (9) is embedded in the outer wall of the vehicle frame (7); the controller (9) is electrically connected to the lead-acid battery (8); the differential drive wheel (10) is installed at one end of the bottom of the vehicle frame (7); the differential drive wheel (10) is electrically connected to the controller (9); and the follower wheel (11) is installed at the other end of the bottom of the vehicle frame (7).
2. A transfer device for large pre-assembled substation modules according to claim 1, characterized in that: The front electric platform vehicle (1) and the rear electric platform vehicle (2) are of the same size, and the turntable (4) is flush with the platform (5).
3. The transfer device for large pre-assembled substation modules according to claim 1 is characterized in that: A battery compartment (12) is provided inside the vehicle frame (7), and the lead-acid battery (8) is located in the battery compartment (12).
4. A transfer device for large pre-assembled substation modules according to claim 3, characterized in that: The battery compartment (12) is provided with partition grooves (13) on both sides, and heat dissipation holes (14) are provided on adjacent sides of the partition grooves (13) and the battery compartment (12).
5. A transfer device for large pre-assembled substation modules according to claim 4, characterized in that: A cooling fan (15) is installed in the partition groove (13), and the cooling fan (15) is electrically connected to the controller (9).
6. A transfer device for large pre-assembled substation modules according to claim 4, characterized in that: A power management module (16) is installed in the partition (13), and the power management module (16) is electrically connected to the controller (9).
7. The transfer device for large pre-assembled substation modules according to claim 1 is characterized by: The differential drive wheels (10) are located at the front and rear ends of the vehicle frame (7), and the follower wheels (11) are located at the front and rear ends of the vehicle frame (7).