Gear surface burr cleaning device

By designing a gear surface burr cleaning device, the gear is quickly positioned using the hoist cylinder and the triangular pyramid, and preventing metal waste from splashing through the protective mechanism, the problem of troublesome use of gear deburr devices and low processing efficiency in the prior art is solved, and processing efficiency and safety are improved.

CN222971733UActive Publication Date: 2025-06-13YANGZHOU JIGUI TRANSMISSION MASCH CO LTD

Patent Information

Application Number
CN202422119974.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-06-13
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

When handling gears of different inner diameters, existing gear deburring devices need to be removed and replaced, which is troublesome and affects processing efficiency.

Method used

A gear surface burr cleaning device is designed, using a hoisting cylinder to drive the triangular pyramid upwards, and three sets of positioning rods are simultaneously moved to achieve rapid positioning of gears of different sizes, and to prevent metal scraps from splashing through protective mechanisms.

Benefits of technology

It realizes rapid positioning of gears of different sizes, making it more convenient to use, avoids metal scraps splashing and accidentally injuring staff, and improves processing efficiency.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222971733U_ABST
    Figure CN222971733U_ABST
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Abstract

The utility model relates to the technical field of gear machining, and discloses a gear surface burr cleaning device which comprises a machine body, an object placing table is fixedly installed on the inner wall of the machine body, a sliding groove is formed in the object placing table, a driving air cylinder is fixedly installed at the top of the machine body, and an installation plate is fixedly installed at the piston end of the driving air cylinder. A motor is fixedly mounted at the bottom of the mounting plate, a disc brush is fixedly mounted at the output end of the motor, a positioning mechanism facilitating gear positioning is arranged in the machine body, and a protection mechanism preventing chippings from splashing is arranged on the machine body. According to the gear positioning device, the three sets of positioning rods can synchronously move and get away from one another until the three sets of positioning rods are attached to the inner wall of a gear, positioning of the gear can be completed, use is more convenient, and the gears of different sizes can be rapidly positioned.
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Description

Technical Field

[0001] The utility model relates to the technical field of gear processing, and particularly relates to a device for cleaning burrs on the surface of a gear. Background Technique

[0002] A gear refers to a mechanical element with teeth on the rim that continuously mesh to transmit motion and power. The application of gears in transmission has appeared very early. With the development of production, the smooth operation of gears has received attention.

[0003] According to a disclosed gear deburring device (publication number: CN219380102U), in the above application, by setting a threaded rod, when gears of different sizes are sleeved, the limit rod can be unscrewed from the mounting plate for replacement. The outer thread of the limit rod is connected with a limit ring. By setting the limit ring, after the gear is sleeved on the limit rod, the limit ring is screwed on to prevent the gear from shaking up and down during the deburring process, which affects the deburring effect.

[0004] When this device wants to deburr gears with different inner diameters, the limit rod needs to be disassembled and a limit rod with a suitable size needs to be replaced and installed again, which is very troublesome to use. If multiple gears with different inner diameters need to be processed, the processing efficiency will be seriously affected. Content of the Utility Model

[0005] The purpose of the utility model is to provide a device for cleaning burrs on the surface of a gear to solve the problems put forward in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solution: A device for cleaning burrs on the surface of a gear, including a machine body. A placement table is fixedly installed on the inner wall of the machine body. A chute is opened on the placement table. A driving cylinder is fixedly installed on the top of the machine body. The piston end of the driving cylinder is fixedly installed with a mounting plate. A motor is fixedly installed at the bottom of the mounting plate. The output end of the motor is fixedly installed with a disc brush. A positioning mechanism for facilitating the positioning of the gear is arranged inside the machine body. By setting the positioning mechanism, gears of different sizes can be quickly positioned. A protection mechanism for preventing debris from splashing is arranged on the machine body. By setting the protection mechanism, it can be avoided that metal waste chips splash and injure the staff during the polishing of the gear. The positioning mechanism includes:

[0007] A slider, which is slidably connected to the inner wall of the chute, and a positioning rod is fixedly installed on the side wall of the slider;

[0008] A lifting cylinder, which is fixedly installed on the inner wall of the machine body. The piston end of the lifting cylinder is fixedly installed with a triangular pyramid. By setting the triangular pyramid, the positioning rod can be extruded;

[0009] A spring, one end of the spring is fixedly installed on the side wall of the slider, and the other end of the spring is fixedly installed on the inner wall of the chute. By setting the spring, the slider can be pulled back to its original position.

[0010] Preferably, the protection mechanism includes an L-shaped rod, and the L-shaped rod is fixedly installed on the inner wall of the triangular pyramid. By setting the L-shaped rod, the protective cover can move up and down synchronously with the triangular pyramid.

[0011] Preferably, a protective cover is fixedly installed through the top of the L-shaped rod on the machine body. By setting the protective cover, it can prevent metal waste chips from splashing and accidentally injuring the staff.

[0012] Preferably, the penetration part of the L-shaped rod and the machine body is slidably connected.

[0013] Preferably, a rubber sleeve is sleeved on the outer wall of the positioning rod, and the rubber sleeve and the positioning rod are in interference fit.

[0014] Preferably, the bottom of the positioning rod is attached to the outer wall of the triangular pyramid.

[0015] Compared with the prior art, the present utility model provides a gear surface burr cleaning device, which has the following beneficial effects:

[0016] 1. For this gear surface burr cleaning device, by driving the triangular pyramid to move upward through the lifting cylinder, the three positioning rods can move synchronously and move away from each other until the three positioning rods are attached to the inner wall of the gear, and then the positioning of the gear can be completed. It is not only more convenient to use, but also can quickly position gears of different sizes.

[0017] 2. For this gear surface burr cleaning device, when the triangular pyramid moves upward, it can drive the protective cover to move upward synchronously in cooperation with the L-shaped rod, and make the protective cover protrude from the placement table. The protective cover can cover the periphery of the placement table to prevent metal waste chips from splashing and accidentally injuring the staff during the polishing process of the gear. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0019] Figure 2 is a schematic cross-sectional structure view of the overall side view of the present utility model;

[0020] Figure 3 is an exploded structure view of the placement table of the present utility model;

[0021] Figure 4 is a schematic top view structure of the triangular pyramid of the present utility model;

[0022] Figure 5 is the present utility model Figure 2 magnified structure view of part A.

[0023] In the figure: 1, the machine body; 2, the storage table; 3, the sliding groove; 4, the driving cylinder; 5, the mounting plate; 6, the motor; 7, the disc brush; 8, the positioning mechanism; 81, the slider; 82, the lifting cylinder; 83, the spring; 84, the positioning rod; 85, the triangular pyramid; 86, the rubber sleeve; 9, the protection mechanism; 91, the L-shaped rod; 92, the protective cover. Specific implementation mode

[0024] As Figures 1 - 5 shown, the present utility model provides a technical solution: a burr cleaning device for the surface of a gear, including a machine body 1, a storage table 2 is fixedly installed on the inner wall of the machine body 1, a sliding groove 3 is opened on the storage table 2, a driving cylinder 4 is fixedly installed on the top of the machine body 1, a mounting plate 5 is fixedly installed at the piston end of the driving cylinder 4. Starting the driving cylinder 4 drives the mounting plate 5 to move downward, and the mounting plate 5 drives the motor 6 and the disc brush 7 to move downward until the bristles of the disc brush 7 are in contact with the gear. A motor 6 is fixedly installed at the bottom of the mounting plate 5, and a disc brush 7 is fixedly installed at the output end of the motor 6. Starting the motor 6 drives the disc brush 7 to rotate, and the burrs on the surface of the gear can be polished by the rotation of the disc brush 7. A positioning mechanism 8 for conveniently positioning the gear is arranged inside the machine body 1. By setting the positioning mechanism 8, gears of different sizes can be quickly positioned. A protection mechanism 9 for preventing debris from splashing is arranged on the machine body 1. By setting the protection mechanism 9, it can be avoided that metal waste chips splash and injure the staff during the polishing of the gear.

[0025] The above-mentioned positioning mechanism 8 includes a slider 81, a lifting cylinder 82, a spring 83, a positioning rod 84, a triangular pyramid 85, and a rubber sleeve 86; the slider 81 is slidably connected to the inner wall of the sliding groove 3, and a positioning rod 84 is fixedly installed on the side wall of the slider 81. At this time, by moving the triangular pyramid 85 upward, the three positioning rods 84 can be moved synchronously and away from each other until the three positioning rods 84 are in contact with the inner wall of the gear, and the positioning of the gear can be completed. A rubber sleeve 86 is sleeved on the outer wall of the positioning rod 84, and the rubber sleeve 86 and the positioning rod 84 are in interference fit. The friction between the positioning rod 84 and the inner wall of the gear can be increased through the rubber sleeve 86. The lifting cylinder 82 is fixedly installed on the inner wall of the machine body 1, and a triangular pyramid 85 is fixedly installed at the piston end of the lifting cylinder 82. The bottom of the positioning rod 84 is in contact with the outer wall of the triangular pyramid 85. Starting the lifting cylinder 82 drives the triangular pyramid 85 to move upward. At this time, the triangular pyramid 85 will squeeze the positioning rod 84, so that the positioning rod 84 drives the slider 81 to slide on the inner wall of the sliding groove 3. One end of the spring 83 is fixedly installed on the side wall of the slider 81, and the other end of the spring 83 is fixedly installed on the inner wall of the sliding groove 3.

[0026] The above-mentioned protection mechanism 9 includes an L-shaped rod 91 and a protective cover 92; the L-shaped rod 91 is fixedly installed on the inner wall of the triangular pyramid 85, and the top of the L-shaped rod 91 penetrates through the machine body 1 and is fixedly installed with a protective cover 92. The protective cover 92 can cover the periphery of the placing table 2 to prevent metal scraps from splashing and injuring the staff during the polishing of the gear. The penetration part of the L-shaped rod 91 and the machine body 1 is slidably connected. When the lifting cylinder 82 drives the triangular pyramid 85 to move upward, the L-shaped rod 91 will be driven to move upward synchronously, so that the L-shaped rod 91 drives the protective cover 92 to move upward and protrude from the placing table 2.

[0027] Working principle: First, place the gear on the placing table 2, and then start the lifting cylinder 82 to drive the triangular pyramid 85 to move upward. At this time, the triangular pyramid 85 will squeeze the positioning rod 84, so that the positioning rod 84 drives the slider 81 to slide on the inner wall of the chute 3 and stretch the spring 83. At this time, by moving the triangular pyramid 85 upward, the three positioning rods 84 can move synchronously and move away from each other until the three positioning rods 84 fit against the inner wall of the gear, and the positioning of the gear can be completed. It is not only more convenient to use, but also can position gears of different sizes. Then start the driving cylinder 4 to drive the mounting plate 5 to move downward, and the mounting plate 5 drives the motor 6 and the disk brush 7 to move downward until the bristles of the disk brush 7 are in contact with the gear. Then start the motor 6 to drive the disk brush 7 to rotate, and the burrs on the surface of the gear can be polished by the rotation of the disk brush 7.

[0028] When the lifting cylinder 82 drives the triangular pyramid 85 to move upward, the L-shaped rod 91 will be driven to move upward synchronously, so that the L-shaped rod 91 drives the protective cover 92 to move upward and protrude from the placing table 2. The protective cover 92 can cover the periphery of the placing table 2 to prevent metal scraps from splashing and injuring the staff during the polishing of the gear.

[0029] The above has generally described the present invention in detail, but based on the present invention, some modifications or improvements can be made, which are obvious to those of ordinary skill in the art. Therefore, modifications or improvements made without departing from the spirit of the present invention are within the protection scope of the present invention.

Claims

1. A gear surface burr removal device, comprising a body (1), characterized in that: A storage platform (2) is fixedly mounted on the inner wall of the machine body (1), a slide groove (3) is provided on the storage platform (2), a driving cylinder (4) is fixedly mounted on the top of the machine body (1), a mounting plate (5) is fixedly mounted on the piston end of the driving cylinder (4), a motor (6) is fixedly mounted on the bottom of the mounting plate (5), a disc brush (7) is fixedly mounted on the output end of the motor (6), a positioning mechanism (8) for facilitating the positioning of the gear is arranged inside the machine body (1), a protective mechanism (9) for preventing debris from splashing is arranged on the machine body (1), and the positioning mechanism (8) comprises: A slider (81), the slider (81) is slidably connected to the inner wall of the slide groove (3), and a positioning rod (84) is fixedly installed on the side wall of the slider (81); A lifting cylinder (82), wherein the lifting cylinder (82) is fixedly mounted on the inner wall of the machine body (1), and a triangular pyramid (85) is fixedly mounted on the piston end of the lifting cylinder (82); A spring (83), one end of which is fixedly mounted on the side wall of the slider (81), and the other end of which is fixedly mounted on the inner wall of the slide groove (3).

2. The gear surface burr removal device according to claim 1, characterized in that: The protection mechanism (9) comprises an L-rod (91), and the L-rod (91) is fixedly mounted on the inner wall of the triangular pyramid (85).

3. The gear surface burr removal device according to claim 2, characterized in that: The top of the L-bar (91) passes through the machine body (1) and is fixedly mounted with a protective cover (92).

4. The gear surface burr removal device according to claim 3, characterized in that: The L-rod (91) is slidably connected to the penetration point of the machine body (1).

5. The gear surface burr removal device according to claim 1, characterized in that: The outer wall of the positioning rod (84) is sleeved with a rubber sleeve (86), and the rubber sleeve (86) and the positioning rod (84) are interference-fitted.

6. The gear surface burr removal device according to claim 1, characterized in that: The bottom of the positioning rod (84) is attached to the outer wall of the triangular pyramid (85).

Citation Information

Patent Citations

  • Gear deburring device

    CN219380102U

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