Zinc ingot batch transfer device for zinc production
By designing a batch transfer device for zinc production, the combination of fixed components and transport components is used to solve the problem of shaking and dropping of zinc ingots during the transfer process, and efficient and stable batch transfer of zinc ingots is achieved.
Patent Information
- Application Number
- CN202421907651.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-08
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-08-08
AI Technical Summary
The existing zinc ingot handling device drops due to inertia during bends and stops, and the zinc ingots shake due to lack of fixing devices during high-rise transport, which reduces the handling efficiency.
A batch transfer device for zinc production is designed, including a transfer box, a controller and a push rod. By setting fixed components and transfer components in the transfer box, the fixed components drive the threaded shaft to rotate through the servo motor and coupling, and the moving plate moves downward along the thread axial, driving the zinc ingots on the connecting plate and the support plate to synchronously move, realizing batch transfer, and at the same time, using electric telescopic rods and rollers to achieve flexible movement of the transfer box.
It effectively avoids the shaking and falling of zinc ingots during the transport process, improves the transport efficiency, and solves the problem that existing devices can only be transported on linear guides, achieving stability and efficiency in turn and high-rise transport.
Smart Images

Figure CN222820477U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of transfer equipment, in particular to a zinc ingot batch transfer device for zinc production. Background Art
[0002] With the development of science and technology, the use of zinc ingots is becoming more and more extensive. Zinc ingots are mainly used in die-casting alloys, battery industry, printing and dyeing industry, pharmaceutical industry, rubber industry, chemical industry, etc., and alloys of zinc and other metals in electroplating, spraying and other industries; in industrial production, zinc liquid needs to be cast into zinc ingots first, and zinc ingots are generally in the shape of long strips; in order to facilitate the transfer and transportation of zinc ingots, the zinc ingots need to be stacked into piles and bundled into bundles; in order to facilitate the transfer of formed aluminum ingots to the zinc ingot warehouse, it is necessary to use a zinc ingot batch transfer device for zinc production.
[0003] A Chinese patent application with publication number CN214166340U discloses a zinc ingot handling device; the handling device includes an electric trolley, an asynchronous motor and a guide rail for guiding the electric trolley; the asynchronous motor is arranged at the upper end of the electric trolley, the output shaft of the asynchronous motor is arranged vertically, a bottom plate is provided at the upper end of the output shaft of the asynchronous motor, a plurality of evenly spaced strip pads are fixed on the upper end surface of the bottom plate, a first baffle and a second baffle are respectively provided on adjacent two sides of the bottom plate, the first baffle and the second baffle are respectively hinged to the lower side of the bottom plate, and the adjacent sides of the first baffle and the second baffle are detachably connected; it is convenient for bundling and transportation of aluminum ingots.
[0004] However, it still has the following disadvantages in actual use:
[0005] The above-mentioned zinc ingot handling device can only be transported on a linear guide rail, and when turning or stopping, the aluminum ingot may fall due to inertia;
[0006] The above-mentioned zinc ingot handling device can only spread one to two layers on the bottom plate for the transfer of aluminum ingots. Because there is no fixing device at high altitude, the aluminum ingots will be shaken, thereby reducing the handling efficiency.
[0007] To this end, we provide a zinc ingot batch transfer device for zinc production to solve the above problems. Utility Model Content
[0008] The utility model aims to provide a zinc ingot batch transfer device for zinc production, which can facilitate batch transfer of bundled zinc ingots through a transfer component, and can fix the zinc ingots through a fixing component to avoid shaking and scattering during rotation, thereby solving the problem that the existing zinc ingot batch transfer device for zinc production cannot effectively fix the zinc ingots transferred in batches.
[0009] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0010] The utility model discloses a batch transfer device for zinc ingots used in zinc production, comprising a transfer box, a controller and a push rod, wherein the outer wall of the transfer box is provided with a controller, the left side wall of the transfer box is provided with a push rod, the lower side wall of the transfer box is provided with a transfer component, and the inner side wall of the transfer box is provided with a fixed component; an electric telescopic rod is provided on the inner side wall of a mounting shell of the transfer component, a connector is provided on the protruding end of the electric telescopic rod, a roller is provided on the lower side wall of the connector, and an anti-skid rubber block is provided on the lower side wall of the mounting shell; a coupling is provided on the output end of a servo motor of the fixed component, a threaded shaft is provided on the upper side wall of the coupling, a moving plate is provided on the outer side wall of the threaded shaft, a connecting plate is provided on the inner side wall of the moving plate, a supporting plate is provided on the side wall of the connecting plate, a rubber pad is provided on the upper side wall of the supporting plate, and a baffle is provided on the upper side wall of the moving plate.
[0011] The utility model is further configured such that installation shells are installed at the four corners of the lower side wall of the transfer box, the lower side wall of the transfer box is detachably fixedly connected to the installation shell, and the bottom side of the installation shell is hollowed out.
[0012] The utility model is further configured such that the top inner wall of the mounting shell is detachably fixedly connected to the fixed end of the electric telescopic rod, the lower side wall of the mounting shell is fit-connected to the anti-skid rubber block, and the electric telescopic rod is connected to the controller via a wire.
[0013] The utility model is further configured that the extended end of the electric telescopic rod is detachably fixedly connected to the connector, and the lower side wall of the connector is connected to the roller through the frame.
[0014] The utility model is further configured that a motor rack is installed on the inner wall of the bottom side of the transfer box, the transfer box is connected to the servo motor through the motor rack, and the servo motor is connected to the controller through a wire.
[0015] The utility model is further configured that the servo motor is detachably fixedly connected to the threaded shaft through a coupling, the outer side wall of the threaded shaft is threadedly connected to the moving plate, and a connecting groove is provided on the right side wall of the moving plate.
[0016] The utility model is further configured that a connecting plate is installed in the connecting groove of the movable plate, and the upper side wall of the movable plate is detachably fixedly connected to the baffle plate.
[0017] The utility model is further configured such that both ends of the support plate are detachably fixedly connected to the connecting plate, the upper side wall of the support plate is fittedly connected to the rubber pad, and the support plate is plug-connected to the movable plate through the connecting plate.
[0018] The utility model has the following beneficial effects:
[0019] The utility model arranges the bundles of zinc ingots neatly on the rubber pads of the support plate by setting a fixing component. The rubber pads increase the friction force and prevent the zinc ingots from shaking. After one layer is placed, the upper connecting plate is inserted into the movable plate through the connecting groove to complete the connection between the upper supporting plate and the movable plate. When the servo motor is started, the threaded shaft is driven to rotate under the action of the coupling, so that the movable plate moves downward along the threaded shaft, and then the connecting plate and the zinc ingots on the support plate are driven to move synchronously into the transfer box. The above-mentioned layering of the zinc ingots is repeated to complete the batch transfer of the zinc ingots. At the same time, the baffles on both sides and the upper support plate can fix the zinc ingots to prevent the zinc ingots from shaking, thereby increasing the transfer efficiency and solving the problem that the aluminum ingots can only be transferred by laying one to two layers on the bottom plate, and the aluminum ingots will shake at high altitudes due to the lack of a fixing device, thereby reducing the transportation efficiency.
[0020] The utility model sets a transfer component. When the aluminum ingots are transferred, the controller controls the electric telescopic rod to move downward, thereby pushing the roller below to move out of the installation shell. The push rod is held to facilitate pushing the transfer box to transfer the aluminum ingots in batches. After moving to the designated location, the electric telescopic rod is controlled to shrink, driving the connector and the roller below to shrink into the installation shell. At this time, the anti-slip rubber block contacts the ground, giving the transfer box a better support effect, so that the aluminum ingots can be unloaded. The opposite action of laying the aluminum ingots is performed to complete the transfer process of the aluminum ingots. At the same time, the aluminum ingots are installed in the transfer box to avoid collision during the transfer process, shaking and falling of the aluminum ingots. This solves the problem that the aluminum ingots can only be transported on linear guide rails and may fall due to inertia when turning and stopping.
[0021] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0023] Figure 1 It is a schematic diagram of the structure of a zinc ingot batch transfer device for zinc production;
[0024] Figure 2 A half-section diagram of a zinc ingot batch transfer device for zinc production;
[0025] Figure 3 It is the structural exploded view of the transfer assembly;
[0026] Figure 4Exploded view of the fixed assembly.
[0027] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0028] 1-transfer box, 2-transfer assembly, 3-fixing assembly, 101-controller, 102-push rod, 201-mounting shell, 202-electric telescopic rod, 203-connector, 204-roller, 205-anti-slip rubber block, 301-servo motor, 302-coupling, 303-threaded shaft, 304-moving plate, 305-connecting plate, 306-support plate, 307-rubber pad, 308-baffle, 301a-motor frame, 304a-connecting groove. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention. Specific embodiment 1
[0030] See also Figure 1 , Figure 2 and Figure 4 The utility model is a zinc ingot batch transfer device for zinc production, including a transfer box 1 with a controller 101 installed on the outer wall thereof, and a fixing component 3 installed on the inner wall of the transfer box 1. The fixing component 3 can fix the transferred zinc ingots to prevent the zinc ingots from slipping, thereby solving the existing problem that the zinc ingots are easy to slip during the transfer process.
[0031] Specifically, the servo motor 301 of the fixed component 3 is detachably fixedly connected to the threaded shaft 303 through the coupling 302, and the coupling 302 plays a connecting effect. The outer wall of the threaded shaft 303 is threadedly connected to the movable plate 304, which is convenient for the movement of the movable plate 304. The right side wall of the movable plate 304 is provided with a connecting groove 304a, and the connecting groove 304a is convenient for the installation and removal of the connecting plate 305. The connecting plate 305 is installed in the connecting groove 304a of the movable plate 304, which is convenient for the connecting plate 305 to be connected to the movable plate 304. The upper side wall of the movable plate 304 is detachably fixedly connected to the baffle 308, and the baffle 308 has the effect of fixing both sides of the zinc ingot. Both ends of the support plate 306 are detachably fixedly connected to the connecting plate 305, and the connecting plate 305 has the effect of connection. The upper side wall of the support plate 306 is fit-connected with the rubber pad 307, and the rubber pad 307 has the effect of anti-slip and protection. The support plate 306 is plug-connected with the movable plate 304 through the connecting plate 305, which facilitates the connection between the support plate 306 and the movable plate 304.
[0032] Furthermore, a motor frame 301a is installed on the inner wall of the bottom side of the transfer box 1. The motor frame 301a facilitates the installation of the servo motor 301. The transfer box 1 is connected to the servo motor 301 through the motor frame 301a to fix the servo motor 301. At the same time, the servo motor 301 is connected to the controller 101 through a wire to facilitate the control of the servo motor 301.
[0033] The operation process of this embodiment is as follows: the bundled zinc ingots are neatly arranged and placed on the rubber pads 307 of the support plate 306. The rubber pads 307 increase the friction force to prevent the zinc ingots from shaking. After placing one layer, the upper connecting plate 305 is inserted into the movable plate 304 through the connecting groove 304a to complete the connection between the upper supporting plate 306 and the movable plate 304. The zinc ingots are fixed by the upper and lower supporting plates 306 and the baffles 308 at the left and right ends to prevent shaking. When the servo motor 301 is started, the threaded shaft 303 is driven to rotate under the action of the coupling 302, so that the movable plate 304 moves downward along the threaded shaft 303, thereby driving the connecting plate 305 and the zinc ingots on the support plate 306 to move synchronously into the transfer box 1. The above-mentioned layering and laying of the zinc ingots are repeated to complete the batch transfer of the zinc ingots, thereby increasing the efficiency of the transfer. Specific embodiment 2
[0034] See also Figure 1 , Figure 2 and Figure 3 On the basis of the specific embodiment 1, a push rod 102 is installed on the left side wall of the transfer box 1, and the push rod 102 facilitates the movement of the transfer box 1, and a transfer component 2 is installed on the lower side wall of the transfer box 1. The transfer component 2 facilitates the movement of the transfer box 1, which solves the existing problem of having requirements for the transfer route and being unable to turn.
[0035] Specifically, the top inner wall of the mounting shell 201 of the transfer component 2 is detachably fixedly connected to the fixed end of the electric telescopic rod 202, and the mounting shell 201 facilitates installation. The extended end of the electric telescopic rod 202 is detachably fixedly connected to the connector 203, and the connector 203 serves a connecting effect. The lower side wall of the connector 203 is connected to the roller 204 through the frame to achieve integration and achieve the effect of synchronous movement.
[0036] Furthermore, mounting shells 201 are installed at the four corners of the lower side wall of the transfer box 1 to achieve a better balancing effect. The lower side wall of the transfer box 1 is detachably fixedly connected to the mounting shell 201 to fix the mounting shell 201, and the bottom side of the mounting shell 201 is hollowed out to facilitate the installation of the electric telescopic rod 202. The lower side wall of the mounting shell 201 is fit-connected with the anti-slip rubber block 205, and the anti-slip rubber block 205 can achieve better anti-slip and supporting effects. The electric telescopic rod 202 is connected to the controller 101 through a wire to facilitate the control of the movement of the electric telescopic rod 202.
[0037] The operation process of this embodiment is as follows: when transferring aluminum ingots, the electric telescopic rod 202 is controlled on the controller 101 to move downward, thereby pushing the roller 204 below to move out of the mounting shell 201, and the push rod 102 is held to facilitate pushing the transfer box 1 to transfer the aluminum ingots in batches. After moving to the designated location, the electric telescopic rod 202 is controlled to retract, driving the connector 203 and the roller 204 below to retract into the mounting shell 201. At this time, the anti-slip rubber block 205 contacts the ground, giving the transfer box 1 a better support effect, so as to facilitate the unloading of the aluminum ingots. The opposite action of laying the aluminum ingots is performed to complete the transfer process of the aluminum ingots. At the same time, the aluminum ingots are installed in the transfer box 1 to avoid collisions during the transfer of the aluminum ingots, resulting in shaking and falling during operation.
[0038] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0039] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A zinc ingot batch transfer device for zinc production, comprising a transfer box (1), a controller (101) and a push rod (102), wherein the controller (101) is installed on the outer side wall of the transfer box (1), and the push rod (102) is installed on the left side wall of the transfer box (1), characterized in that: A transfer component (2) is installed on the lower side wall of the transfer box (1), and a fixing component (3) is installed on the inner side wall of the transfer box (1); An electric telescopic rod (202) is installed on the inner side wall of the installation shell (201) of the transfer assembly (2); a connector (203) is installed on the protruding end of the electric telescopic rod (202); a roller (204) is provided on the lower side wall of the connector (203); and an anti-slip rubber block (205) is installed on the lower side wall of the installation shell (201); A coupling (302) is installed at the output end of the servo motor (301) of the fixed component (3), a threaded shaft (303) is installed on the upper side wall of the coupling (302), a moving plate (304) is installed on the outer side wall of the threaded shaft (303), a connecting plate (305) is installed on the inner side wall of the moving plate (304), a supporting plate (306) is installed on the side wall of the connecting plate (305), a rubber pad (307) is installed on the upper side wall of the supporting plate (306), and a baffle (308) is installed on the upper side wall of the moving plate (304).
2. A zinc ingot batch transport device for zinc production according to claim 1, characterized in that: A mounting shell (201) is installed at each of the four corners of the lower side wall of the transfer box (1); the lower side wall of the transfer box (1) is detachably fixedly connected to the mounting shell (201), and the bottom side of the mounting shell (201) is hollowed out.
3. The zinc ingot batch transport device for zinc production according to claim 1, characterized in that: The top inner wall of the mounting shell (201) is detachably fixedly connected to the fixed end of the electric telescopic rod (202), the lower side wall of the mounting shell (201) is fittedly connected to the anti-slip rubber block (205), and the electric telescopic rod (202) is connected to the controller (101) via a wire.
4. The zinc ingot batch transport device for zinc production according to claim 1, characterized in that: The extended end of the electric telescopic rod (202) is detachably fixedly connected to the connector (203), and the lower side wall of the connector (203) is connected to the roller (204) via a vehicle frame.
5. The zinc ingot batch transport device for zinc production according to claim 1, characterized in that: A motor frame (301a) is installed on the inner wall of the bottom side of the transfer box (1); the transfer box (1) is connected to a servo motor (301) via the motor frame (301a); and the servo motor (301) is connected to a controller (101) via a wire.
6. The zinc ingot batch transport device for zinc production according to claim 1, characterized in that: The servo motor (301) is detachably fixedly connected to the threaded shaft (303) via a coupling (302); the outer side wall of the threaded shaft (303) is threadedly connected to the movable plate (304); and a connecting groove (304a) is provided on the right side wall of the movable plate (304).
7. The zinc ingot batch transport device for zinc production according to claim 1, characterized in that: A connecting plate (305) is installed in the connecting groove (304a) of the movable plate (304), and the upper side wall of the movable plate (304) is detachably fixedly connected to the baffle plate (308).
8. The zinc ingot batch transport device for zinc production according to claim 1, characterized in that: Both ends of the support plate (306) are detachably fixedly connected to the connecting plate (305), the upper side wall of the support plate (306) is fittedly connected to the rubber pad (307), and the support plate (306) is plug-connected to the movable plate (304) via the connecting plate (305).