Conveyor cleaning device and heading machine system

By setting up a cleaning device for scrapers above the bottom belt of the tunneling machine, the problem of conveyor failure caused by the attachment of gangue or coal blocks to the bottom belt is solved, and effective cleaning and accident prevention are achieved.

CN222820645UActive Publication Date: 2025-05-02SHANXI SHIQUAN COAL IND CO LTD
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Patent Information

Application Number
CN202420343088.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-23
Publication Date
2025-05-02
Estimated Expiration
2034-02-23

AI Technical Summary

Technical Problem

During the cutting process of the working surface of the boring machine, the bottom belt is prone to falling off gangue and coal, causing heavy load shutdown of the conveyor or the conveyor to be cut, resulting in electromechanical accidents.

Method used

A transporter cleaning device is designed, including a bracket and a scraper, which is arranged above the bottom belt, and the attached gangue or coal block is scraped off by using the scraper to prevent it from being wound into the conveyor drum.

Benefits of technology

Effectively clean the bottom belt, avoid conveyor failures, and reduce the occurrence of electromechanical accidents.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a conveyor cleaning device and a heading machine system, the conveyor cleaning device comprises a support and a scraper blade, the support comprises a frame body, and the frame body is suitable for being arranged above a bottom belt; the scraper comprises a first end and a second end which are opposite in the vertical direction, the first end is located above the second end, the first end is connected with the frame body, the second end is located below the frame body, and therefore the second end can clean the bottom belt conveniently. The conveyor cleaning device can clean the bottom belt and avoid faults of the conveyor.
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Description

Technical Field

[0001] The utility model relates to the technical field of coal mining equipment, in particular to a conveyor cleaning device and a tunneling machine system. Background Art

[0002] my country is a large coal-producing country with numerous coal mines of all sizes. With the rising prices of energy sources such as oil and natural gas, coal has become a popular energy source in China. The future demand is bound to be huge, which will stimulate the rapid development of the coal mining industry. Roadheaders are a commonly used coal mining equipment. They cut ore on the working face and then transport the mined ore through conveyors. Due to the harsh working conditions of the tunneling face, the bottom belt of the conveyor belt is prone to falling gangue and coal blocks. Gangue and coal blocks are rolled into the roller at the tail of the machine along with the belt, which can easily cause the conveyor to stop due to overload and scratch the conveyor belt, causing major electromechanical accidents. Utility Model Content

[0003] The utility model aims to solve one of the technical problems in the related art at least to a certain extent.

[0004] To this end, an embodiment of the utility model provides a conveyor cleaning device, which can clean the bottom belt and avoid conveyor failure.

[0005] The conveyor cleaning device of an embodiment of the utility model includes: a bracket, the bracket includes a frame body, and the frame body is suitable for being arranged above the bottom belt; a scraper, the scraper includes a first end and a second end opposite to each other in the up and down directions, the first end is located above the second end, the first end is connected to the frame body, and the first end is connected to the frame body, and the second end is located below the frame body so that the second end can clean the bottom belt.

[0006] The conveyor cleaning device of the utility model is provided with a scraper above the bottom belt of the conveyor, and the scraper is used to scrape off the gangue or coal blocks attached to the bottom belt, so as to prevent the gangue or coal blocks from being rolled into the conveyor roller. Therefore, the conveyor cleaning device of the utility model can clean the bottom belt and avoid conveyor failure.

[0007] In some embodiments, the scraper is tilted in the horizontal direction.

[0008] In some embodiments, the scraper includes a body and a rotating shaft, the lower end of the rotating shaft is connected to the body, the upper end of the rotating shaft is rotatably connected to the frame, and the lower end of the body forms the second end.

[0009] In some embodiments, the frame includes a first through hole, which is arc-shaped; the scraper also includes a guide member and a fixing member, the upper end of the guide member is passed through the through hole, and the guide member is slidable along the extension direction of the first through hole, the outer peripheral surface of the guide member is provided with a first external thread, and the fixing member includes a second through hole, and the inner wall surface of the second through hole is provided with a first internal thread matching the first external thread, so that the fixing member can match with the guide member.

[0010] In some embodiments, the bracket further includes: a support rod, wherein the support rod is multiple, and each of the support rods is movably connected to the frame body along the up and down direction.

[0011] In some embodiments, each of the support rods further includes: a rod body and a support member, the support member including a third through hole, the inner wall surface of the third through hole being provided with a second internal thread, the rod body being passed through the third through hole, and the outer peripheral surface of the rod body being provided with a second external thread matching the second internal thread; a plurality of fourth through holes are provided on the frame body, the rod body being passed through the fourth through holes one by one, and each of the support members is in contact with the frame body to support the frame body.

[0012] In some embodiments, the dimension of the rod body in the up-down direction is 60 mm-90 mm.

[0013] The tunnel boring machine system of the utility model comprises: a conveyor, wherein the conveyor comprises a bottom belt; a conveyor cleaning device, wherein the conveyor cleaning device is the conveyor cleaning device described in any of the above embodiments, and the scraper is arranged above the bottom belt so that the scraper cleans the bottom belt.

[0014] In some embodiments, the distance between the second end and the bottom belt in the up-down direction is 2 cm-5 cm. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of a conveyor cleaning device according to an embodiment of the utility model.

[0016] Figure 2 It is a structural schematic diagram of a conveyor cleaning device according to an embodiment of the utility model.

[0017] Reference numerals:

[0018] 100. Conveyor cleaning device;

[0019] 1. bracket; 11. frame body; 111. first through hole; 12. support rod; 121. rod body; 122. support member;

[0020] 2. scraper; 21. first end; 22. second end; 23. body; 24. rotating shaft; 25. guide member; 26. fixing member;

[0021] 200. Conveyor; 201. Bottom belt. DETAILED DESCRIPTION

[0022] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to be used to explain the present invention, but cannot be understood as limiting the present invention.

[0023] The conveyor cleaning device 100 according to an embodiment of the present invention will be described below with reference to the accompanying drawings.

[0024] like Figure 1-Figure 2 As shown, the conveyor cleaning device 100 of the embodiment of the utility model includes a bracket 1 and a scraper 2.

[0025] The bracket 1 includes a frame body 11, and the frame body 11 is suitable for being arranged above the bottom belt 201. The scraper 2 includes a first end 21 and a second end 22 opposite to each other in the up-down direction, the first end 21 is located above the second end 22, the first end 21 is connected to the frame body 11, and the first end 21 is connected to the frame body 11, and the second end 22 is located below the frame body 11 so that the second end 22 cleans the bottom belt 201.

[0026] The specific implementation of the conveyor cleaning device 100 of the present invention will be described below with reference to the accompanying drawings.

[0027] The frame 11 is set above the bottom belt 201 of the conveyor 200. When gangue or coal blocks are attached to the bottom belt 201, the scraper 2 set on the frame 11 scrapes off the gangue or coal blocks attached to the bottom belt 201 to prevent the gangue or coal blocks from being drawn into the roller of the conveyor 200.

[0028] The conveyor cleaning device 100 of the utility model is provided with a scraper 2 above the bottom belt 201 of the conveyor 200, and the scraper 2 is used to scrape off the gangue or coal blocks attached to the bottom belt 201, thereby preventing the gangue or coal blocks from being rolled into the roller of the conveyor 200. Therefore, the conveyor cleaning device 100 of the utility model can clean the bottom belt 201 and avoid the failure of the conveyor 200.

[0029] In order to make the present application easier to understand, the following takes the horizontal direction and the front-back direction as an example to further describe the conveyor cleaning device 100 of the present utility model. Figure 1 As shown, the front-to-back direction is perpendicular to the up-down direction and the left-to-right direction.

[0030] In some embodiments, Figure 1As shown, the scraper 2 is tilted in the front-to-back direction. In other words, the scraper 2 forms a certain angle with the front-to-back direction, so that when the scraper 2 scrapes the gangue or coal blocks on the bottom belt 201, it is convenient to discharge the gangue or coal blocks from the front or rear of the scraper 2, thereby improving the practicality of the conveyor cleaning device 100 of the utility model.

[0031] In some embodiments, Figure 1 As shown, the scraper 2 includes a body 23 and a rotating shaft 24, the lower end of the rotating shaft 24 is connected to the body 23, the upper end of the rotating shaft 24 is rotatably connected to the frame 11, and the lower end of the body 23 forms a second end 22. In other words, the scraper 2 is rotatable relative to the frame 11, so that the scraper 2 can be rotated according to different working conditions to adjust its tilt angle, thereby further improving the practicality of the conveyor cleaning device 100 of the utility model.

[0032] In some embodiments, Figure 2 As shown, the frame 11 includes a first through hole 111, and the first through hole 111 is arc-shaped. The scraper 2 also includes a guide member 25 and a fixing member 26. The upper end of the guide member 25 is inserted into the through hole, and the guide member 25 can slide along the extension direction of the first through hole 111. The outer peripheral surface of the guide member 25 is provided with a first external thread, and the fixing member 26 includes a second through hole, and the inner wall surface of the second through hole is provided with a first internal thread that matches the first external thread, so that the fixing member 26 can match with the guide member 25.

[0033] After adjusting the inclination angle of the scraper 2, the fixing member 26 is matched with the guide member 25 to press the scraper 2 against the frame 11, which can not only prevent the scraper 2 from changing its inclination angle due to external force, but also provide support for the main body 23, making the connection between the main body 23 and the frame 11 more stable.

[0034] In some embodiments, Figure 2 As shown, the bracket 1 further includes: a support rod 12, and there are multiple support rods 12, each of which is movably connected to the frame body 11 in the up-down direction. In other words, the frame body 11 can move in the up-down direction relative to the support rod 12. Therefore, by changing the relative position of the frame body 11 and the support rod 12, the spacing distance between the lower end of the body 23 and the bottom belt 201 can be adjusted, ensuring that the body 23 can be cleaned without contacting the bottom belt 201, thereby avoiding damage to the bottom belt 201.

[0035] Specifically, each support rod 12 further includes: a rod body 121 and a support member 122, the support member 122 includes a third through hole, the inner wall surface of the third through hole is provided with a second internal thread, the rod body 121 is inserted into the third through hole, and the outer peripheral surface of the rod body 121 is provided with a second external thread matching the second internal thread. The frame body 11 is provided with a plurality of fourth through holes, the rod bodies 121 are inserted into the fourth through holes in a one-to-one correspondence, and each support member 122 is in contact with the frame body 11 to support the frame body 11. Thus, not only can the frame body 11 be able to move in the up and down direction relative to the support rod 12, but also the structure is simple and easy to manufacture.

[0036] Optionally, the size of the rod body 121 in the vertical direction is 60mm-90mm. Optionally, the size of the rod body 121 in the vertical direction is 67mm-84mm. Optionally, the size of the rod body 121 in the vertical direction is 73mm-78mm. This not only ensures that the rod body 121 has a sufficient length and that the main body 23 can be arranged above the bottom belt 201, but also avoids the problem of structural redundancy caused by the rod body 121 being too long.

[0037] The dimensions of the rod body 121 in the up and down directions include but are not limited to 60 mm, 62 mm, 67 mm, 70 mm, 72 mm, 82 mm, 87 mm or 90 mm.

[0038] The tunnel boring machine system of the present invention will be described below with reference to the accompanying drawings.

[0039] like Figure 1 As shown, the tunnel boring machine system of the present invention includes a conveyor 200 and a conveyor cleaning device 100, and the conveyor 200 includes a bottom belt 201. The conveyor cleaning device 100 is the conveyor cleaning device 100 of any of the above embodiments, and the scraper 2 is arranged above the bottom belt 201 so that the scraper 2 cleans the bottom belt 201.

[0040] The conveyor cleaning device 100 of the tunneling machine system of the present invention is provided with a scraper 2 above the bottom belt 201 of the conveyor 200, and the scraper 2 is used to scrape off the gangue or coal blocks attached to the bottom belt 201, thereby preventing the gangue or coal blocks from being rolled into the roller of the conveyor 200. Therefore, the conveyor cleaning device 100 of the present invention can clean the bottom belt 201 and avoid failure of the conveyor 200.

[0041] Optionally, the distance between the second end 22 and the bottom belt 201 in the vertical direction is 2cm-5cm. Optionally, the distance between the second end 22 and the bottom belt 201 in the vertical direction is 2.5cm-4.8cm. Optionally, the distance between the second end 22 and the bottom belt 201 in the vertical direction is 3cm-4cm. This ensures that the body 23 can be cleaned without contacting the bottom belt 201, thereby avoiding damage to the bottom belt 201.

[0042] The distance between the second end portion 22 and the bottom belt 201 in the vertical direction includes, but is not limited to, 2 cm, 2.5 cm, 2.8 cm, 3 cm, 3.4 cm, 4 cm, 4.7 cm or 5 cm.

[0043] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0044] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0045] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0046] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0047] In the present utility model, the terms "one embodiment", "some embodiments", "examples", "specific examples", or "some examples" etc. mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the described specific features, structures, materials or characteristics may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.

[0048] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations of the present invention. Ordinary technicians in the field can change, modify, replace and modify the above embodiments within the scope of the present invention.

Claims

1. A conveyor cleaning device, characterized in that: include: A bracket, the bracket comprising a frame body, the frame body is suitable for being arranged above the bottom belt, the frame body comprises a first through hole, and the first through hole is arc-shaped; A scraper, the scraper comprising a first end and a second end opposite to each other in the up-down direction, the first end being located above the second end, the first end being connected to the frame, and the first end being connected to the frame, and the second end being located below the frame so that the second end cleans the bottom belt; The scraper is arranged obliquely in the front-rear direction, and comprises a body and a rotating shaft, wherein the lower end of the rotating shaft is connected to the body, the upper end of the rotating shaft is rotatably connected to the frame, and the lower end of the body forms the second end; The scraper also includes a guide member and a fixing member, the upper end of the guide member is inserted into the through hole, and the guide member is slidable along the extension direction of the first through hole, the outer peripheral surface of the guide member is provided with a first external thread, and the fixing member includes a second through hole, and the inner wall surface of the second through hole is provided with a first internal thread matching the first external thread, so that the fixing member can match with the guide member.

2. The conveyor cleaning device according to claim 1, characterized in that: The bracket further comprises: a supporting rod, wherein the supporting rod is multiple and each supporting rod is movably connected to the frame body along the up-down direction.

3. The conveyor cleaning device according to claim 2, characterized in that: Each of the support rods further comprises: a rod body and a support member, wherein the support member comprises a third through hole, an inner wall surface of the third through hole is provided with a second internal thread, the rod body is passed through the third through hole, and an outer peripheral surface of the rod body is provided with a second external thread matching with the second internal thread; The frame is provided with a plurality of fourth through holes, the rods are passed through the fourth through holes in a one-to-one correspondence, and each of the support members is in contact with the frame to support the frame.

4. The conveyor cleaning device according to claim 3, characterized in that: The size of the rod body in the up-down direction is 60 mm-90 mm.

5. A roadheader system, characterized in that: include: a conveyor, the conveyor comprising a bottom belt; A conveyor cleaning device, wherein the conveyor cleaning device is the conveyor cleaning device according to any one of claims 1 to 4, wherein the scraper is arranged above the bottom belt so that the scraper cleans the bottom belt.

6. The roadheader system according to claim 5, characterized in that: The distance between the second end and the bottom belt in the up-down direction is 2 cm-5 cm.