Deviation corrector

By designing a bias correction device with telescopic box and motor drive, the belt damage caused by the easy trapping of large pieces of materials into the belt conveyor belt is solved, and the stable transportation of large pieces of materials is achieved.

CN222820653UActive Publication Date: 2025-05-02HUBEI ZHANGAO MASCH EQUIP CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421876257.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-05
Publication Date
2025-05-02
Estimated Expiration
2034-08-05

AI Technical Summary

Technical Problem

Large pieces of material are easily stuck in the concave belt belt of the belt conveyor, causing compression damage to the parts on both sides of the belt, and may even cause the belt to be penetrated.

Method used

A biasing device is designed, including a base, a special-shaped plate, a support roller, a telescopic box, an oblique roller, a motor and a controller. The lateral pressure of the inclined roller is monitored through a pressure sensor. When the material block is large, the motor drives the bidirectional threaded rod to rotate, adjust the tilt state of the support assembly, and automatically expand the angle between the inclined rollers to adapt to the lateral pressure of large pieces of material.

Benefits of technology

It effectively avoids severe compression of the parts on both sides of the belt, ensuring that the belt can better transport large pieces of materials, and reduces the risk of material overflow and belt damage.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222820653U_ABST
    Figure CN222820653U_ABST
Patent Text Reader

Abstract

The utility model discloses a deviation rectifying device which comprises a base and further comprises two special-shaped plates installed on the outer wall of the top of the base, two bearing rollers are rotatably installed on the outer walls of the opposite sides of the two special-shaped plates, supporting shafts are rotatably installed at the two ends of the outer wall of the top of the base, and telescopic boxes are rotatably installed on the two supporting shafts. And inclined rollers are mounted on the two telescopic boxes. When the belt conveys large materials, the materials can exert large lateral pressure on the inclined rollers, the inclined rollers on the two sides are supported outwards, the telescopic box is made to contract and deform, the telescopic box contracts to a certain degree and extrudes the pressure sensor, the pressure sensor transmits a pressed signal to the controller, and the controller controls the telescopic box to rotate. The controller controls the motor to drive the two-way threaded rod to rotate, the inclination state of the two supporting assemblies is adjusted, the included angle between the two inclined rollers can be automatically enlarged, large materials can be conveniently borne, the situation that supported parts on the two sides of the belt are seriously extruded is avoided, and the large materials can be better conveyed by the belt conveniently.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of material conveying, in particular to a deviation corrector. Background Art

[0002] Belt conveyor is a commonly used material conveying equipment. The conveying part of the belt conveyor is mainly composed of a belt and a supporting roller that supports the belt. The material falls on the belt. As the belt moves, the supporting roller plays a bearing role on the belt and the material on the belt.

[0003] When the conveyor belt is too long or the material is unevenly distributed on the belt, it is easy to cause the belt to deviate in the axial direction of the supporting roller. The belt deviation will cause the side of the belt to contact the frame on which the supporting roller is installed, causing the belt to vibrate, making it easy for the material to overflow from the deviated belt and causing material waste and dust.

[0004] At present, two inclined rollers are mainly set on both sides of the supporting roller, and the two inclined rollers are used to support and lift up the two sides of the belt, so that the belt is in a groove shape to prevent the belt from deviation. When the belt is transporting materials, the materials can always be in the middle of the belt to avoid material spillage. However, when the transported material blocks are large, the large pieces of material are easy to get stuck in the concave belt, causing extrusion damage to the supported parts on both sides of the belt, and even the sharp points on the surface of the material can pierce the belt. Utility Model Content

[0005] The utility model aims to provide a deviation corrector to solve the problem in the background art that large pieces of material are easily stuck in the concave belt, causing extrusion damage to the parts supported on both sides of the belt.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a deviation corrector, comprising: a base, and also comprising: two special-shaped plates installed on the outer wall of the top of the base, two special-shaped plates are rotatably installed with two supporting rollers on the outer walls on opposite sides, and support shafts are rotatably installed at both ends of the outer wall of the top of the base, telescopic boxes are rotatably installed on the two support shafts, and inclined rollers are installed on the two telescopic boxes, a long groove is opened on the outer wall of the top of the base, and a bidirectional threaded rod is inserted into the outer wall of one side of the base through a bearing, a motor and a controller are installed on the outer wall of one side of the base, and the motor output shaft is connected to one end of the bidirectional threaded rod, support assemblies are screwed on both ends of the bidirectional threaded rod, and the tops of the two support assemblies are respectively connected to the bottoms of the two telescopic boxes, and pressure sensors are installed in the two telescopic boxes.

[0007] The telescopic box includes a box body, a movable plate slidably connected to the inner wall of the box body, springs fixed to the two ends of the inner wall of the bottom of the box body, guide tubes fixed to the two ends of the inner wall of the bottom of the box body, and guide rods slidably connected to the inner walls of the two guide tubes, and the tops of the two guide rods are connected to the outer wall of the bottom of the movable plate.

[0008] The support assembly comprises a slider, a first rod rotatably mounted on the top of the slider, a second rod rotatably mounted on one end of the outer wall of the telescopic box bottom plate, and a support rod rotatably connected to the first rod and the second rod.

[0009] The outer walls of one side of the two special-shaped plates are both provided with arc grooves.

[0010] The thread directions of the two ends of the bidirectional threaded rod are opposite.

[0011] The motor and the two pressure sensors are connected to the controller via signal lines.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] The utility model discloses a deviation corrector. When the belt is transporting bulk materials, the materials will give the inclined rollers a large lateral pressure, which will push the inclined rollers on both sides outward, causing the telescopic box to shrink and deform. The telescopic box shrinks to a certain extent and squeezes the pressure sensor. The pressure sensor transmits the pressure signal to the controller. The controller controls the motor to drive the two-way threaded rod to rotate, adjusts the inclination state of the two supporting components, and can automatically expand the angle between the two inclined rollers, making it convenient to carry bulk materials and avoiding serious squeezing of the supported parts on both sides of the belt, so as to facilitate the belt to better transport bulk materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is the overall structure diagram of the utility model;

[0015] Figure 2 This is a structural diagram of the telescopic box of the utility model;

[0016] Figure 3 This is a structural diagram of the support assembly of the utility model.

[0017] In the figure: 1. base; 2. special-shaped plate; 3. supporting roller; 4. supporting shaft; 5. telescopic box; 501. box body; 502. movable plate; 503. spring; 504. guide tube; 505. guide rod; 6. inclined roller; 7. long groove; 8. bidirectional threaded rod; 9. supporting assembly; 901. slider; 902. first rod; 903. second rod; 904. supporting rod; 10. motor; 11. controller; 12. pressure sensor; 13. arc groove. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] See also Figure 1-3 The utility model provides a deviation corrector, comprising: a base 1, and also comprising: two special-shaped plates 2 installed on the top outer wall of the base 1, two supporting rollers 3 are rotatably installed on the outer walls of the two special-shaped plates 2 on opposite sides, and support shafts 4 are rotatably installed at both ends of the top outer wall of the base 1, telescopic boxes 5 are rotatably installed on the two support shafts 4, and inclined rollers 6 are installed on the two telescopic boxes 5, a long groove 7 is opened on the top outer wall of the base 1, and a two-way threaded rod 8 is inserted into the outer wall of one side of the base 1 through a bearing, a motor 10 and a controller 11 are installed on the outer wall of one side of the base 1, and the output shaft of the motor 10 is connected to one end of the two-way threaded rod 8, support components 9 are screwed at both ends of the two-way threaded rod 8, and the tops of the two support components 9 are respectively connected to the bottoms of the two telescopic boxes 5, and pressure sensors 12 are installed in the two telescopic boxes 5.

[0020] It should be noted here that: the belt is arranged on two supporting rollers 3 and two inclined rollers 6 to form a groove shape, and the two inclined rollers 6 support and lift up the two sides of the belt, and also play a limiting role on the belt to prevent the belt from running off, so that when the belt is transporting materials, the materials can always be in the middle of the belt, and the belt runs smoothly to avoid the occurrence of material scattering and dust. When the belt is transporting materials, when the transported material blocks are large, the materials are easy to get stuck in the concave belt, which is easy to cause damage to the belt. At this time, the material will give the inclined roller 6 a large lateral pressure, and the inclined rollers 6 on both sides will be supported outward, so that the telescopic box 5 will shrink and deform. The contraction of the telescopic box 5 to a certain extent will squeeze the pressure sensor 12, and the pressure sensor 12 will transmit the pressure signal to the controller 11. The controller 11 controls the motor 10 to drive the bidirectional threaded rod 8 to rotate, adjust the inclination state of the two supporting assemblies 9, and then adjust the inclination state of the two telescopic boxes 5, and then adjust the inclination state of the two inclined rollers 6. The angle between the two inclined rollers 6 can be automatically expanded, which is convenient for carrying large pieces of materials and convenient for the belt to better transport large pieces of materials.

[0021] In a preferred embodiment, the telescopic box 5 includes a box body 501, a movable plate 502 slidably connected to the inner wall of the box body 501, springs 503 fixed to the two ends of the bottom inner wall of the box body 501, guide tubes 504 fixed to the two ends of the bottom inner wall of the box body 501, and guide rods 505 slidably connected to the inner walls of the two guide tubes 504, and the tops of the two guide rods 505 are connected to the bottom outer wall of the movable plate 502.

[0022] It should be noted that when the inclined roller 6 is subjected to pressure, the movable plate 502 will be pushed into the box body 501 . When the movable plate 502 is pushed to a certain distance, the movable plate 502 will press against the pressure sensor 12 .

[0023] In a preferred embodiment, the support assembly 9 includes a slider 901, a first rod 902 rotatably mounted on the top of the slider 901, a second rod 903 rotatably mounted on one end of the outer wall of the bottom plate of the telescopic box 5, and a support rod 904 rotatably connected to the first rod 902 and the second rod 903.

[0024] It should be noted here that: the bidirectional threaded rod 8 rotates so that the two sliders 901 can move relative to each other in the long groove 7 at the same time, thereby simultaneously pulling the bottom ends of the two support rods 904 to move, while changing the inclination state of the two support rods 904, thereby adjusting the inclination state of the two telescopic boxes 5.

[0025] In a preferred embodiment, an arc-shaped groove 13 is formed on the outer wall of one side of the two special-shaped plates 2 .

[0026] It should be noted here that: when the angle of the inclined roller 6 is adjusted, the bottom end thereof will not touch the special-shaped plate 2 .

[0027] In a preferred embodiment, the thread directions of the two ends of the bidirectional threaded rod 8 are opposite.

[0028] It should be noted here that only when the threads at both ends of the bidirectional threaded rod 8 are in opposite directions, the two sliders 901 can move relative to each other when the bidirectional threaded rod 8 rotates.

[0029] In a preferred embodiment, the motor 10 and the two pressure sensors 12 are connected to the controller 11 via signal lines.

[0030] It should be noted here that the controller 11 can control the motor 10 and the two pressure sensors 12 .

[0031] Working principle: The belt is set on two supporting rollers 3 and two inclined rollers 6 to form a groove. The two inclined rollers 6 support and lift the two sides of the belt, and also limit the belt to prevent the belt from running off. When the belt is transporting materials, the materials can always be in the middle of the belt, and the belt runs smoothly to avoid the occurrence of material scattering and dust.

[0032] When the belt is transporting materials, if the transported material blocks are large, the materials are easy to get stuck in the concave belt, which is easy to damage the belt. At this time, the materials will give a large lateral pressure to the inclined roller 6, pushing the inclined rollers 6 on both sides outward. When the inclined rollers 6 are under pressure, the telescopic box 5 will shrink and deform, that is, the inclined rollers 6 will push the movable plate 502 into the box body 501. When it is pushed to a certain distance, the movable plate 502 will press the pressure sensor 12, and the pressure sensor 12 will transmit the pressure signal to the controller 11;

[0033] The controller 11 controls the motor 10 to drive the bidirectional threaded rod 8 to rotate. The bidirectional threaded rod 8 rotates, so that the two sliders 901 can move relative to each other in the long groove 7 at the same time, and then pull the bottom ends of the two support rods 904 to move at the same time, and at the same time change the inclination state of the two support rods 904, and then adjust the inclination state of the two telescopic boxes 5, and then adjust the inclination state of the two inclined rollers 6, which can automatically expand the angle between the two inclined rollers 6, facilitate the carrying of large materials, avoid severe squeezing of the parts supported on both sides of the belt, and facilitate the belt to better transport large materials.

[0034] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A deviation corrector, comprising: Base (1); The invention is characterized in that it also includes: two special-shaped plates (2) mounted on the top outer wall of the base (1); two supporting rollers (3) are rotatably mounted on the outer walls of the two special-shaped plates (2) on opposite sides; support shafts (4) are rotatably mounted on both ends of the top outer wall of the base (1); telescopic boxes (5) are rotatably mounted on the two support shafts (4); and inclined rollers (6) are mounted on the two telescopic boxes (5); a long groove (7) is opened on the top outer wall of the base (1); a bidirectional threaded rod (8) is inserted into the outer wall of one side of the base (1) through a bearing; a motor (10) and a controller (11) are mounted on the outer wall of one side of the base (1); the output shaft of the motor (10) is connected to one end of the bidirectional threaded rod (8); support assemblies (9) are screwed on both ends of the bidirectional threaded rod (8); the top ends of the two support assemblies (9) are respectively connected to the bottoms of the two telescopic boxes (5); and pressure sensors (12) are mounted in the two telescopic boxes (5).

2. A deviation corrector according to claim 1, characterized in that: The telescopic box (5) comprises a box body (501), a movable plate (502) slidably connected to the inner wall of the box body (501), springs (503) fixed to the two ends of the inner wall at the bottom of the box body (501), guide tubes (504) fixed to the two ends of the inner wall at the bottom of the box body (501), and guide rods (505) slidably connected to the inner walls of the two guide tubes (504), and the tops of the two guide rods (505) are connected to the outer wall of the bottom of the movable plate (502).

3. A deviation corrector according to claim 1, characterized in that: The support assembly (9) comprises a slider (901), a first rod (902) rotatably mounted on the top of the slider (901), a second rod (903) rotatably mounted on one end of the outer wall of the bottom plate of the telescopic box (5), and a support rod (904) rotatably connected to the first rod (902) and the second rod (903).

4. A deviation corrector according to claim 1, characterized in that: The outer walls of one side of the two special-shaped plates (2) are both provided with arc-shaped grooves (13).

5. A deviation corrector according to claim 1, characterized in that: The two ends of the bidirectional threaded rod (8) have threads in opposite directions.

6. A deviation corrector according to claim 1, characterized in that: The motor (10) and the two pressure sensors (12) are connected to the controller (11) via signal lines.