Positioning mechanism for heavy load of wool rod
By designing a heavy-duty positioning mechanism for the photovoltaic industry, the mechanical structure of the guide assembly and the guide wheel assembly can achieve accurate positioning of the material vehicle, which solves the problem of insufficient positioning accuracy of AGV, meets the requirements of truss grabbing accuracy, simplifies the equipment structure, and reduces maintenance costs.
Patent Information
- Application Number
- CN202421913640.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-08
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-08-08
AI Technical Summary
During the automation process of the photovoltaic industry, the positioning accuracy of AGV is difficult to meet the position accuracy requirements of the truss grasping crystal rod, resulting in inaccurate grasping.
A positioning mechanism for heavy load of wool rods is designed, and the positioning of the material vehicle is achieved by combining a guide assembly and a guide wheel assembly using a mechanical structure. The guide assembly includes a guide seat and a guide block, and the guide wheel assembly includes a guide wheel and a tapered roller guide. The guide wheel cooperates with the limit groove of the guide seat to achieve accurate positioning of the material vehicle.
It realizes high-precision positioning of the material truck, meets the accuracy requirements of the truss grasping crystal rod, and does not require power sources such as motors or cylinders. It has a simple structure and is easy to use, and does not require maintenance for a long time.
Smart Images

Figure CN222820767U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of photovoltaic auxiliary positioning, and relates to a positioning mechanism for heavy-loaded wool sticks. Background Art
[0002] In the field of automation in the photovoltaic industry, after the crystal rod is taken out of the single crystal furnace, it needs to be placed on a material cart and carried by the AGV to the cutter. The crystal rod is grabbed by the truss of the cutter to the upper material position of the cutter. Since the truss grabbing requires a relatively high position accuracy of the crystal rod, it is difficult to meet the truss grabbing requirements with the positioning accuracy of the AGV. Therefore, a positioning mechanism needs to be developed at the grabbing position of the cutter to automatically position the material cart sent by the AGV to ensure that the truss grabs the crystal rod safely and accurately. Utility Model Content
[0003] The purpose of the utility model is to overcome the deficiencies in the above-mentioned background technology and to provide a positioning mechanism for heavy-loaded wool sticks, which has a simple structure and accurate positioning, does not require a power source from a motor or a cylinder, is completely implemented by a mechanical structure, can be used for a long time without maintenance, and is easy and convenient to use.
[0004] The technical solution adopted by the utility model to solve its technical problems is: a positioning mechanism for heavy-loaded wool sticks, including a guide assembly and a guide wheel assembly; the guide wheel assembly is fixed on the material cart, and the guide assembly is set on the ground, and the guide wheel assembly is limited by the guide assembly to achieve positioning of the material cart; the guide assembly includes a guide seat, and the guide wheel assembly includes a guide wheel, and positioning is achieved by placing the guide wheel in a limiting groove in the middle of the guide seat.
[0005] The guide wheel assembly also includes a guide wheel bracket, a tapered roller guide, and a pin. The guide wheel assembly is fixed to the material car through the guide wheel bracket. The guide wheel is arranged on the guide wheel bracket through the pin and the tapered roller guide. The pin passes through the guide wheel bracket and the guide wheel and is connected to the tapered roller guide.
[0006] The tapered roller guide is connected to the pin shaft through bolts.
[0007] The number of guide seats is configured as required, and four are preferably provided.
[0008] Each guide seat includes two guide blocks, which are arranged opposite to each other and have a limit groove in the middle, and the limit groove in the middle is used to place the guide wheel. At the limit groove, the single-side spacing between each guide block and the guide wheel is 4mm.
[0009] After the two guide blocks are spliced, the top surface of the whole is V-shaped; the top surface of the guide block is an inclined surface, and the height of the inner side of the guide block is lower than the height of the outer side thereof.
[0010] The guide assembly also includes a frame, and the guide seat is arranged on the top surface of the frame.
[0011] Adjustment feet are arranged at the bottom of the frame.
[0012] A diffuse reflection switch for detecting the arrival of the material cart is arranged on the side of the upper part of the frame.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] The utility model provides a positioning mechanism for heavy-loaded wool sticks, which has a simple structure and does not require a power source such as a motor cylinder to work. It is safe and reliable, and the positioning is accurate by the guide wheel and the V-shaped guide seat, and the material vehicle is positioned by its own gravity. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The utility model is further described below in conjunction with the accompanying drawings and embodiments:
[0016] Figure 1 The utility model is a structural schematic diagram of a positioning mechanism for a heavy-loaded wool stick.
[0017] Figure 2 It is a structural schematic diagram of the guide assembly of the utility model.
[0018] Figure 3 It is a sectional view of the main view of the guide wheel assembly of the utility model.
[0019] Figure 4 yes Figure 3 AA section view.
[0020] Figure 5 The utility model is a schematic diagram of the working state of a positioning mechanism for a heavy-loaded wool stick.
[0021] In the figure, 1. guide assembly, 2. guide wheel assembly, 3. material cart, 101. frame, 102. guide seat, 103. adjustment foot, 104. diffuse reflection switch, 201. guide wheel bracket, 202. tapered roller guide, 203. pin shaft, 204. guide wheel. DETAILED DESCRIPTION
[0022] The following is a further description of the utility model in conjunction with the accompanying drawings of the specification, but the utility model is not limited to the following embodiments. The diffuse reflection switch can be connected to the PLC control system to achieve operation. And there is no restriction on a specific model, and the diffuse reflection switch may not be set, and the overall operation can also be achieved. No special limitation is made, just providing a way.
[0023] Example 1
[0024] A positioning mechanism for heavy-loaded wool sticks, such as Figure 1-5As shown, it includes a guide assembly 1 and a guide wheel assembly 2; the guide wheel assembly 2 is fixed on the material cart 3, and the guide assembly 1 is set on the ground. The guide wheel assembly 2 is limited by the guide assembly 1 to achieve positioning of the material cart; the guide assembly 1 includes a guide seat 102, and the guide wheel assembly 2 includes a guide wheel 204. Positioning is achieved by placing the guide wheel 204 in a limiting groove in the middle of the guide seat 102.
[0025] The guide wheel assembly 2 also includes a guide wheel bracket 201, a tapered roller guide 202, and a pin 203. The guide wheel assembly 2 is fixed to the material cart 3 through the guide wheel bracket 201. The guide wheel 204 is set on the guide wheel bracket 201 through the pin 203 and the tapered roller guide 202. The pin 203 passes through the guide wheel bracket 201 and the guide wheel 204 and is connected to the tapered roller guide 202.
[0026] The tapered roller guide 202 is connected to the pin 203 via bolts.
[0027] The number of guide seats 102 is configured as required, and preferably two are provided.
[0028] Each guide seat 102 includes two guide blocks, which are arranged opposite to each other and have a limiting groove in the middle, and the limiting groove in the middle is used to place the guide wheel 204. In addition, at the limiting groove, the single-side spacing between each guide block and the guide wheel 204 is 4 mm.
[0029] After the two guide blocks are spliced, the top surface of the whole is V-shaped; the top surface of the guide block is an inclined surface, and the height of the inner side of the guide block is lower than the height of the outer side thereof.
[0030] The guide assembly 1 further includes a frame body 101 , and a guide seat 102 is disposed on the top surface of the frame body 101 .
[0031] An adjustment foot 103 is disposed at the bottom of the frame 101 .
[0032] During specific operation, the crystal rod trolley 3 is carried by the AGV trolley (existing equipment) to the loading position and moves horizontally from the side to the top of the guide assembly 2;
[0033] At this time, the AGV trolley (existing equipment) puts down the material cart 3, and the guide wheel 204 on the guide wheel assembly 2 at the bottom of the material cart 3 contacts and rolls with the inclined surface (V-shaped) of the guide block of the guide seat 102, and rolls into the limit groove in the middle of the guide block along the inclined surface by gravity to achieve positioning. The four limit grooves with inclined surface guides on the front and rear four guide seats 102 cooperate with the guide wheel 204 to achieve left and right direction positioning, meeting the grasping accuracy of the truss. The diffuse reflection switch 104 on the guide seat 102 detects that there is a material cart 3 on the positioning mechanism, feedbacks the signal, and the existing truss starts to move to grasp the crystal rod. When the AGV trolley (existing equipment) is abnormal and needs manual operation to load the material, the material cart 3 is manually pushed to the side of the positioning mechanism, and the guide assembly 1 and the guide wheel assembly 2 are displaced and pushed horizontally in the front and rear direction until the guide wheel 204 is directly above the guide seat 102, and then pushed forward, and the cone rod guide 202 contacts the side of the guide seat 102 and slides into the middle limit groove through the inclined surface guide to achieve positioning.
[0034] Although the utility model has been described in detail above with general descriptions and specific embodiments, it is obvious to those skilled in the art that some modifications or improvements can be made to the utility model. Therefore, these modifications or improvements made without departing from the spirit of the utility model are within the scope of protection claimed by the utility model.
Claims
1. A positioning mechanism for heavy-loaded wool sticks, characterized in that: The invention comprises a guide assembly (1) and a guide wheel assembly (2); the guide wheel assembly (2) is fixed on a material cart (3), the guide assembly (1) is arranged on the ground, and the guide wheel assembly (2) is limited by the guide assembly (1) to achieve positioning of the material cart; the guide assembly (1) comprises a guide seat (102), and the guide wheel assembly (2) comprises a guide wheel (204), and positioning is achieved by placing the guide wheel (204) in a limiting groove in the middle of the guide seat (102).
2. A positioning mechanism for heavy-loaded wool sticks as claimed in claim 1, characterized in that: The guide wheel assembly (2) further comprises a guide wheel bracket (201), a tapered roller guide (202), and a pin (203); the guide wheel assembly (2) is fixed to the material vehicle (3) via the guide wheel bracket (201); the guide wheel (204) is arranged on the guide wheel bracket (201) via the pin (203) and the tapered roller guide (202); the pin (203) penetrates the guide wheel bracket (201) and the guide wheel (204) and is connected to the tapered roller guide (202).
3. A positioning mechanism for heavy-loaded wool sticks as claimed in claim 1, characterized in that: Each guide seat (102) comprises two guide blocks, which are arranged opposite to each other and have a limiting groove in between, and the limiting groove in the middle is used to place the guide wheel (204).
4. A positioning mechanism for heavy-loaded wool sticks as claimed in claim 1, characterized in that: The guide assembly (1) also includes a frame (101), and the guide seat (102) is arranged on the top surface of the frame (101).
5. A positioning mechanism for heavy-loaded wool sticks as claimed in claim 2, characterized in that: The tapered roller guide (202) is connected to the pin (203) via bolts.
6. A positioning mechanism for heavy-loaded wool sticks as claimed in claim 3, characterized in that: After the two guide blocks are spliced, the top surface of the whole is V-shaped; the top surface of the guide block is an inclined surface, and the height of the inner side of the guide block is lower than the height of the outer side thereof.