Automatic cloth inspecting and rolling machine based on cloth cooling

Abstract

The utility model discloses an automatic cloth inspecting and rolling machine based on cloth cooling, which comprises a bottom plate, an equipment box is fixedly mounted at the rear end above the bottom plate, an air expansion roller is rotatably mounted on one side of the front end of the equipment box, and an air bellow is fixedly mounted on the other side of the front end of the equipment box. Air inlets are symmetrically formed in the lower portions of the two sides of the air bellow respectively, dust filtering plates are fixedly mounted in the air inlets of the air bellow, a fan mounting barrel is fixedly mounted in the air bellow, a fan is fixedly mounted in the fan mounting barrel, and a plurality of gas distributors are fixedly mounted above the air bellow; the gas distributor is communicated with the air bellow, and a plurality of nozzles are fixedly mounted above the gas distributor. According to the cooling device, the capacity of cooling the cloth is achieved, and therefore the problem that the quality and the appearance are affected due to the fact that the cloth with waste heat is directly wound is solved.

Description

Technical Field

[0001] The utility model relates to the technical field of cloth rolling machines, in particular to an automatic cloth inspection and rolling machine based on cloth cooling and temperature reduction. Background Art

[0002] The cloth rolling machine is mainly used for rolling and packaging various cloths and rolling various fabrics before cutting and bundling, such as non-woven fabrics, foam, leather, paper, reflective materials, acetate cloth, reinforcement tape, conductive cloth, etc. The working principle of the cloth rolling machine is relatively simple. It mainly drives the cloth rolling drum to rotate by a motor, and at the same time, the cloth is fed into the cloth rolling shaft to form a cloth roll; for example, the authorized patent with announcement number CN205602770U (a cloth rolling machine): includes a frame, the frame is provided with a plane, and an inclined surface inclined upward from the plane, at least two first cloth guide rollers are provided on the plane of the frame, and a second cloth guide roller is provided on the inclined surface of the frame, the first cloth guide roller and the second cloth guide roller are parallel to the intersection of the plane and the inclined surface, and the second cloth guide roller A non-slip ring is arranged on the top; a cloth winding roller is arranged on the top or rear of the inclined surface, the first cloth guide roller rotates in the direction close to the inclined surface at the top, the second cloth guide roller rotates in the same direction as the first cloth guide roller, and the cloth winding roller rotates in the opposite direction to the first cloth guide roller; although the above-mentioned prior art is convenient for winding up the cloth, it does not have a cloth cooling structure, and in the cloth production process, the cloth often has a certain residual temperature after being treated at high temperature in a shaping machine or other processing equipment. Direct cloth winding operation may cause deformation of the cloth, such as shrinkage, distortion, etc., thereby affecting the quality and appearance of the final cloth; therefore, the market urgently needs to develop an automatic cloth inspection and rolling machine based on cloth cooling to help people solve the existing problems. Utility Model Content

[0003] The purpose of the utility model is to provide an automatic cloth inspection and rolling machine based on cloth cooling to solve the problem raised in the above background technology that in the process of cloth production, there is often a certain residual temperature, and the cloth rolling operation is directly carried out, which affects the quality and appearance of the final cloth.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic cloth inspection and rolling machine based on cloth cooling and temperature reduction, comprising a base plate, a device box is fixedly installed at the rear end above the base plate, an air expansion roller is rotatably installed on one side of the front end of the device box, a bellows is fixedly installed on the other side of the front end of the device box, air inlets are symmetrically arranged below both sides of the bellows, a dust filter plate is fixedly installed inside the air inlet of the bellows, a fan mounting cylinder is fixedly installed inside the bellows, a fan is fixedly installed inside the fan mounting cylinder, a plurality of gas distributors are fixedly installed above the bellows, and the gas distributors are connected to the bellows, and a plurality of nozzles are fixedly installed above the gas distributors.

[0005] Preferably, guide rollers are symmetrically arranged on both sides above the bellows, and side plates are symmetrically rotatably installed on the front and rear ends of the guide rollers. The lower ends of the side plates are fixedly connected to the bellows, and a stabilizing assembly is arranged above the bellows, and the stabilizing assembly includes a mounting plate, a lifting plate, a stabilizing plate and an electric cylinder.

[0006] Preferably, the mounting plate is fixedly connected to the equipment box, the lifting plate is arranged below the mounting plate, and the lifting plate is arranged as a U-shaped plate, the stabilizing plate is fixedly installed below the lifting plate, a plurality of air holes are arranged inside the stabilizing plate, the lower end surface of the stabilizing plate is smoothly arranged, the electric cylinder 1 is fixedly installed above the mounting plate, and the push rod end of the electric cylinder 1 slides through the mounting plate and is fixedly connected to the stabilizing plate.

[0007] Preferably, cloth inspection plates are symmetrically arranged above and below one side of the bellows, the cloth inspection plates are fixedly connected to the equipment box, and a plurality of acquisition cameras are fixedly installed on the inner sides of the two cloth inspection plates.

[0008] Preferably, a clamping assembly is provided above the inflation roller, and the clamping assembly includes a vertical plate, a horizontal plate, a roller frame, a pressure roller and a compression spring. The vertical plate is fixedly installed on one side above the equipment box, the horizontal plate is fixedly installed on the front end of the vertical plate, two compression springs are provided and fixedly installed at the front end and the rear end below the horizontal plate, the roller frame is fixedly installed below the compression spring, and the pressure roller is rotatably installed inside the roller frame.

[0009] Preferably, a guide column is fixedly installed above the roller frame, and the upper end of the guide column slides through the cross plate.

[0010] Preferably, a support assembly is provided at the front end of the inflation roller, and the support assembly includes a base cylinder, a lifting block and a support block. The base cylinder is fixedly connected to the bottom plate, the lifting block is provided above the base cylinder, and the lower end of the lifting block slides and extends into the interior of the base cylinder, the support block is fixedly installed above the lifting block, and an electric cylinder 2 is fixedly installed inside the base cylinder, and the push rod end of the electric cylinder 2 is fixedly connected to the lifting block.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] (1) The utility model can cool the conveyed fabric by blowing air through the combination of a bellows, a fan mounting cylinder, a fan, a gas distributor and a nozzle, thereby quickly reducing the temperature of the fabric before the fabric is rolled up, effectively avoiding deformation problems such as shrinkage and distortion of the fabric caused by residual heat, and improving the quality and appearance of the fabric after rolling up;

[0013] (2) The utility model provides a stabilizing component, which includes a lifting plate, a stabilizing plate and an electric cylinder. The lifting plate, the stabilizing plate and the electric cylinder work in coordination, so that the stabilizing plate can be closely attached to the top of the fabric, preventing the fabric from bouncing upward when the fabric is cooled by air, thereby ensuring the stability of the fabric during the cooling process and avoiding displacement or shaking of the fabric due to wind, thereby improving the cooling effect.

[0014] (3) The utility model uses a camera to collect images of fabrics. The intelligent processor and visual inspection module inside the equipment box facilitate detection and analysis of the fabric surface, realize fabric inspection capabilities, and facilitate timely detection of flaws or defects on the fabric surface, providing an important basis for subsequent fabric processing and increasing practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of an automatic cloth inspection and rolling machine based on cloth cooling of the utility model;

[0016] Figure 2 It is a cross-sectional view of the bellows of the utility model;

[0017] Figure 3 It is a structural schematic diagram of the stabilizing assembly of the utility model;

[0018] Figure 4 It is a structural schematic diagram of the clamping assembly of the utility model;

[0019] Figure 5 It is a cross-sectional view of the support assembly of the utility model.

[0020] In the figure: 1. bottom plate; 2. equipment box; 3. bellows; 4. stabilizing assembly; 401. mounting plate; 402. lifting plate; 403. stabilizing plate; 404. electric cylinder one; 5. cloth inspection plate; 6. acquisition camera; 7. air expansion roller; 8. clamping assembly; 801. vertical plate; 802. horizontal plate; 803. roller frame; 804. pressure roller; 805. compression spring; 9. supporting assembly; 901. bottom cylinder; 902. lifting block; 903. supporting block; 10. guide roller; 11. side plate; 12. gas distributor; 13. nozzle; 14. fan mounting cylinder; 15. fan; 16. dust filter plate; 17. guide column; 18. electric cylinder two. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0022] See also Figure 1-Figure 5The utility model provides an embodiment: an automatic cloth inspection and rolling machine based on cloth cooling and temperature reduction, comprising a bottom plate 1, a device box 2 is fixedly installed at the rear end above the bottom plate 1, an air expansion roller 7 is rotatably installed on one side of the front end of the device box 2, a driving motor of the air expansion roller 7 is arranged inside the device box 2, which can drive the air expansion roller 7 to rotate for cloth rolling, so that different winding rollers are conveniently fixed on the air expansion roller 7, which is beneficial to the unloading of the cloth after the cloth is rolled up, a bellows 3 is fixedly installed on the other side of the front end of the device box 2, air inlets are symmetrically arranged below the two sides of the bellows 3, a dust filter plate 16 is fixedly installed inside the air inlet of the bellows 3, a fan mounting cylinder 14 is fixedly installed inside the bellows 3, a fan 15 is fixedly installed inside the fan mounting cylinder 14, a plurality of gas distributors 12 are fixedly installed above the bellows 3, and the gas distributors 12 are connected to the bellows 3, and a plurality of nozzles 13 are fixedly installed above the gas distributor 12.

[0023] Through the combination of the bellows 3, the fan installation tube 14, the fan 15, the gas distributor 12 and the nozzle 13, after the fan 15 is started, the external air flows into the bellows 3 after being filtered by the dust filter plate 16, and then is distributed by multiple gas distributors 12 and sprayed upward through the nozzle 13, which can cool the conveyed cloth by blowing, realize the rapid reduction of the temperature of the cloth before the cloth is rolled up, effectively avoid the deformation problems such as shrinkage and distortion of the cloth caused by residual heat, and improve the quality and appearance of the cloth after rolling up.

[0024] See also Figure 1-Figure 3 , guide rollers 10 are symmetrically arranged on both sides above the bellows 3, and side plates 11 are symmetrically installed at the front and rear ends of the guide rollers 10 for rotation, respectively. The lower ends of the side plates 11 are fixedly connected to the bellows 3, and a stabilizing component 4 is arranged above the bellows 3. The stabilizing component 4 includes a mounting plate 401, a lifting plate 402, a stabilizing plate 403 and an electric cylinder 1 404. The mounting plate 401 is fixedly connected to the equipment box 2, the lifting plate 402 is arranged below the mounting plate 401, and the lifting plate 402 is arranged as a U-shaped plate, and the stabilizing plate 403 is fixedly installed below the lifting plate 402. A plurality of air holes are arranged inside the stabilizing plate 403, and the lower end surface of the stabilizing plate 403 is arranged smoothly. The arrangement of the stabilizing plate 403 can be close to the top of the cloth to prevent the cloth from bouncing upward when the cloth is blown and cooled. The electric cylinder 1 404 is fixedly installed above the mounting plate 401, and the push rod end of the electric cylinder 1 404 slides through the mounting plate 401 and is fixedly connected to the stabilizing plate 403.

[0025] The guide roller 10 and the stabilizing assembly 4 arranged above the bellows 3 provide a stable conveying path for the cloth, and the lifting plate 402, the stabilizing plate 403 and the electric cylinder 404 in the stabilizing assembly 4 work together to enable the stabilizing plate 403 to be close to the top of the cloth to prevent the cloth from bouncing upward when the cloth is cooled by blowing air, thereby ensuring the stability of the cloth during the cooling process and avoiding the displacement or shaking of the cloth due to wind, thereby improving the cooling effect.

[0026] See also Figure 1 , cloth inspection boards 5 are symmetrically arranged above and below one side of the bellows 3, and the cloth inspection boards 5 are fixedly connected to the equipment box 2. A plurality of acquisition cameras 6 are fixedly installed on the inner sides of the two cloth inspection boards 5. An intelligent processor and a visual inspection module are arranged inside the equipment box 2 for inspecting and analyzing the cloth surface.

[0027] By collecting images of the fabric through the acquisition camera 6, the intelligent processor and visual inspection module inside the equipment box 2 facilitate detection and analysis of the fabric surface, realize the fabric inspection capability, and facilitate timely discovery of flaws or defects on the fabric surface, which provides an important basis for subsequent fabric processing and increases practicality.

[0028] See also Figure 1 and Figure 4 A clamping assembly 8 is arranged above the inflation roller 7, and the clamping assembly 8 includes a vertical plate 801, a horizontal plate 802, a roller frame 803, a pressure roller 804 and a compression spring 805. The vertical plate 801 is fixedly installed on one side above the equipment box 2, the horizontal plate 802 is fixedly installed at the front end of the vertical plate 801, two compression springs 805 are provided and fixedly installed at the front end and the rear end below the horizontal plate 802, the roller frame 803 is fixedly installed below the compression spring 805, and the pressure roller 804 is rotatably installed inside the roller frame 803.

[0029] The clamping assembly 8, through the coordinated work of the vertical plate 801, the horizontal plate 802, the roller frame 803, the pressure roller 804 and the compression spring 805, enables the pressure roller 804 to always press the top of the cloth, avoiding the loosening of the cloth during the winding process, which is beneficial to the tightness of the cloth winding.

[0030] See also Figure 4 A guide column 17 is fixedly installed above the roller frame 803, and the upper end of the guide column 17 slides through the horizontal plate 802.

[0031] The design of the guide post 17 provides a stable lifting guide for the clamping assembly 8, avoiding shaking or deviation of the roller frame 803 during the lifting process, and increasing practicality.

[0032] See also Figure 1 and Figure 5A support assembly 9 is provided at the front end of the inflation roller 7, and the support assembly 9 includes a bottom cylinder 901, a lifting block 902 and a support block 903. The bottom cylinder 901 is fixedly connected to the bottom plate 1, and the lifting block 902 is arranged above the bottom cylinder 901, and the lower end of the lifting block 902 slides and extends into the interior of the bottom cylinder 901. The support block 903 is fixedly installed above the lifting block 902, and an arc groove is provided at the upper end of the support block 903, which is connected to one end of the inflation roller 7. An electric cylinder 2 18 is fixedly installed inside the bottom cylinder 901, and the push rod end of the electric cylinder 2 18 is fixedly connected to the lifting block 902.

[0033] The design of the support assembly 9 provides reliable support for the inflation roller 7. Through the coordinated work of the bottom cylinder 901, the lifting block 902, the support block 903 and the electric cylinder 18, the support block 903 can provide a stable supporting force for the inflation roller 7. At the same time, the addition of the electric cylinder 18 also realizes the height adjustability of the support block 903, so that when unloading, the support block 903 can be driven to move downward, which is convenient for removing the rolled cloth from one end of the inflation roller 7, thereby improving the adaptability and flexibility of the equipment.

[0034] Working principle: When in use, the winding drum is sleeved on the expansion roller 7. During the cloth winding process, the fan 15 cools the conveyed cloth by blowing air through the combination of the bellows 3, the gas distributor 12 and the nozzle 13. At the same time, the stabilizing plate 403 in the stabilizing component 4 is driven by the electric cylinder 404 to be close to the top of the cloth to prevent the cloth from bouncing due to the wind, thereby ensuring the stability of the cooling process. The acquisition camera 6 on the inner side of the cloth inspection plate 5 collects images of the cloth, and the intelligent processor and the visual inspection module detect and analyze the surface of the cloth to realize the cloth inspection function. At the same time, when the cloth is rolled on the expansion roller 7, the cloth is elastically pressed by the pressing roller 804 in the pressing component 8 to avoid loosening and keep the winding tight.

[0035] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. An automatic cloth inspection and rolling machine based on cloth cooling, comprising a bottom plate (1), characterized in that: An equipment box (2) is fixedly mounted at the rear end above the bottom plate (1); an air expansion roller (7) is rotatably mounted on one side of the front end of the equipment box (2); a bellows (3) is fixedly mounted on the other side of the front end of the equipment box (2); air inlets are symmetrically arranged below both sides of the bellows (3); a dust filter plate (16) is fixedly mounted inside the air inlet of the bellows (3); a fan mounting cylinder (14) is fixedly mounted inside the bellows (3); a fan (15) is fixedly mounted inside the fan mounting cylinder (14); a plurality of gas distributors (12) are fixedly mounted above the bellows (3); the gas distributors (12) are connected to the bellows (3); and a plurality of nozzles (13) are fixedly mounted above the gas distributors (12).

2. The automatic cloth inspection and rolling machine based on cloth cooling according to claim 1 is characterized in that: Guide rollers (10) are symmetrically arranged on both sides above the bellows (3); side plates (11) are symmetrically rotatably mounted on the front and rear ends of the guide rollers (10); the lower ends of the side plates (11) are fixedly connected to the bellows (3); a stabilizing assembly (4) is arranged above the bellows (3); the stabilizing assembly (4) comprises a mounting plate (401), a lifting plate (402), a stabilizing plate (403) and an electric cylinder 1 (404).

3. The automatic cloth inspection and rolling machine based on cloth cooling according to claim 2 is characterized in that: The mounting plate (401) is fixedly connected to the equipment box (2); the lifting plate (402) is arranged below the mounting plate (401), and the lifting plate (402) is arranged as a U-shaped plate; the stabilizing plate (403) is fixedly installed below the lifting plate (402); a plurality of air holes are arranged inside the stabilizing plate (403); the lower end surface of the stabilizing plate (403) is arranged to be smooth; the electric cylinder 1 (404) is fixedly installed above the mounting plate (401); the push rod end of the electric cylinder 1 (404) slides through the mounting plate (401) and is fixedly connected to the stabilizing plate (403).

4. The automatic cloth inspection and rolling machine based on cloth cooling according to claim 1 is characterized in that: Cloth inspection plates (5) are symmetrically arranged above and below one side of the wind box (3), respectively. The cloth inspection plates (5) are fixedly connected to the equipment box (2), and a plurality of acquisition cameras (6) are fixedly installed on the inner sides of the two cloth inspection plates (5).

5. The automatic cloth inspection and rolling machine based on cloth cooling according to claim 1 is characterized in that: A clamping assembly (8) is arranged above the inflation roller (7), and the clamping assembly (8) comprises a vertical plate (801), a horizontal plate (802), a roller frame (803), a pressure roller (804) and a compression spring (805). The vertical plate (801) is fixedly installed on one side above the equipment box (2), the horizontal plate (802) is fixedly installed at the front end of the vertical plate (801), two compression springs (805) are arranged and fixedly installed at the front end and the rear end below the horizontal plate (802), the roller frame (803) is fixedly installed below the compression spring (805), and the pressure roller (804) is rotatably installed inside the roller frame (803).

6. The automatic cloth inspection and rolling machine based on cloth cooling according to claim 5 is characterized in that: A guide column (17) is fixedly mounted above the roller frame (803), and the upper end of the guide column (17) slides through the transverse plate (802).

7. The automatic cloth inspection and rolling machine based on cloth cooling according to claim 1 is characterized in that: A support assembly (9) is provided at the front end of the inflation roller (7), and the support assembly (9) comprises a bottom cylinder (901), a lifting block (902) and a support block (903); the bottom cylinder (901) is fixedly connected to the bottom plate (1); the lifting block (902) is provided above the bottom cylinder (901), and the lower end of the lifting block (902) slides and extends into the interior of the bottom cylinder (901); the support block (903) is fixedly installed above the lifting block (902); an electric cylinder 2 (18) is fixedly installed inside the bottom cylinder (901); and a push rod end of the electric cylinder 2 (18) is fixedly connected to the lifting block (902).

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