Hoisting device
By designing a C-type lifting device including cross beams, vertical beams and fixed cylinders, the problem that the reducer high-speed shaft is not easy to lift and adjust during the assembly process, and the assembly process is simplified and the manpower consumption is reduced.
Patent Information
- Application Number
- CN202420977309.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-05-07
AI Technical Summary
In the prior art, the reducer high-speed shaft is not easy to lift and adjust during the assembly process, resulting in a long assembly time and a large labor consumption.
A lifting device is designed, including cross beams, vertical beams and fixed cylinders, forming a C-shaped structure, adjusting the hook position through multiple lifting holes, adapting to shaft structures of different sizes, and improving versatility.
The lifting device can easily lift the high-speed shaft horizontally, simplify the assembly process, reduce labor consumption, and is suitable for shaft structures of different sizes.
Smart Images

Figure CN222821102U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mining machinery, in particular to a hoisting device. Background Art
[0002] Scraper conveyors, scraper transfer machines, and crushers (hereinafter referred to as the "three machines") are essential components of specialized conveying equipment in coal mines. The power unit is the source of power and directly impacts the overall operation of the equipment. The quality of overhaul of the power unit of these "three machines" is directly related to the proper functioning and efficiency of the conveying equipment. Reducer maintenance is crucial to the quality of equipment maintenance. Reducers vary in structure depending on their function. Some heavy-duty planetary reducers for mining are designed with a single-piece cast reducer housing.
[0003] The high-speed shaft of this type of reducer is assembled by assembling the high-speed shaft assembly, adjusting the clearance, then hoisting the entire assembly horizontally, installing it into the high-speed shaft bearing hole, and then adjusting and tightening it. The assembled high-speed shaft assembly weighs approximately 130-280kg, and a crane is required to hoist the high-speed shaft in conjunction with it. Traditionally, slings have been used for hoisting. To adjust the high-speed shaft assembly to a horizontal position and align it with the reducer housing, multiple lifting points must be selected during assembly, which takes a long time to adjust and consumes a lot of assembly manpower. Utility Model Content
[0004] The utility model provides a hoisting device to solve the problem in the prior art that a high-speed shaft of a speed reducer is difficult to hoist and assemble.
[0005] In order to solve the above problems, the utility model provides a lifting device, including: a horizontal beam, wherein the horizontal beam has a plurality of lifting holes distributed along the length direction, and the lifting holes are used to connect with the hook of the lifting equipment; a vertical beam, the upper end of the vertical beam is fixedly connected to one end of the horizontal beam; a fixed cylinder, which is fixedly connected to the lower end of the vertical beam, the length direction of the fixed cylinder is parallel to the length direction of the horizontal beam, and the fixed cylinder is used to be sleeved on an axis structure to lift the axis structure.
[0006] In this solution, the arrangement of horizontal beams, vertical beams, and a fixed tube creates a C-shaped lifting device. Once the fixed tube is mounted on the shaft structure, the lifting device does not interfere with the housing when connected to the housing. Multiple lifting holes allow the position of the hook to be adjusted, thereby adjusting the center of gravity and the shaft structure to the appropriate angle for easy connection to the housing. Furthermore, the multiple lifting holes allow for adaptability to shafts of varying sizes, enhancing versatility. This lifting device can be used for applications such as assembling a high-speed shaft of a reducer with a housing.
[0007] Furthermore, the lower end of the vertical beam has multiple mounting positions along the height direction, and the fixing tube can be connected to different mounting positions to adjust the position on the vertical beam. In this way, the position of the fixing tube can be adjusted according to actual usage to adjust the angle of the shaft structure.
[0008] Furthermore, the hoisting device further comprises a fastening assembly, which securely connects the fixing cylinder and the vertical beam, thereby achieving a reliable connection between the fixing cylinder and the vertical beam, and allowing the fixing cylinder to be disassembled and the installation position to be adjusted.
[0009] Furthermore, the fastening assembly includes a bolt and a spring washer. The bolt passes through the vertical beam and is threadedly connected to the fixing tube. The spring washer is sleeved on the bolt and located between the nut of the bolt and the vertical beam. The bolt and spring washer connection has a simple structure and is easy to assemble and disassemble.
[0010] Furthermore, the fastening components are multiple groups, and the multiple groups of fastening components jointly fix the fixing cylinder. The connection is performed by multiple groups of fastening components, thereby improving the reliability of the connection.
[0011] Furthermore, the inner wall of the fixing cylinder is provided with an anti-slip structure to increase the friction with the shaft structure. By providing the anti-slip structure, the connection security between the fixing cylinder and the shaft structure is improved, and the shaft structure is prevented from accidentally falling out.
[0012] Furthermore, the anti-slip structure is a plurality of annular ribs, which are arranged at intervals along the axial direction of the fixing tube, so as to prevent the shaft structure from falling out of the fixing tube.
[0013] Furthermore, the cross beam and the vertical beam are an integrated structure, which has high strength.
[0014] Furthermore, the connection between the horizontal beam and the vertical beam has a transition arc surface, which avoids stress concentration at the connection position and improves the structural strength.
[0015] Furthermore, a reinforcing rib is provided on the upper side of each of the lifting holes, so as to ensure the structural strength and bearing capacity of the beam.
[0016] The technical solution of the present invention is applied to provide a lifting device, comprising: a horizontal beam having a plurality of lifting holes distributed along its length, the lifting holes being used to connect to a hook of a lifting device; a vertical beam having its upper end fixedly connected to one end of the horizontal beam; and a fixing cylinder fixedly connected to the lower end of the vertical beam, the length direction of the fixing cylinder being parallel to the length direction of the horizontal beam, the fixing cylinder being used to be mounted on a shaft structure to lift the shaft structure. In this solution, the arrangement of the horizontal beam, the vertical beam, and the fixing cylinder makes the lifting device a C-shaped structure. After the fixing cylinder is mounted on the shaft structure, when connected to the housing, the lifting device will not interfere with the housing. The position of the hook can be adjusted through the plurality of lifting holes, thereby adjusting the center of gravity and adjusting the shaft structure to a suitable angle for easy connection to the housing. Furthermore, the plurality of lifting holes can adapt to shaft structures of different sizes, thereby improving versatility. The lifting device can be used for assembling the high-speed shaft of a reducer with a housing.
[0017] By using this design's lifting device, you can use a bridge crane to lift the reducer's high-speed shaft and adjust its position. This lifting device allows you to hoist the reducer's high-speed shaft horizontally. Install the reducer's high-speed shaft assembly into its mounting hole. Because the high-speed shaft assembly's bearings, bearing seats, and other accessories fit tightly with the reducer, horizontal hoisting of the high-speed shaft assembly makes it easier to install it in its proper location. After installation, lower the hook and easily remove the lifting device. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The drawings constituting part of this application are provided to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are provided to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
[0019] Figure 1 A schematic structural diagram of a lifting device provided in an embodiment of the present utility model is shown;
[0020] Figure 2 Shown Figure 1 Exploded diagram of the lifting device in the figure;
[0021] Figure 3 Shown Figure 1 Schematic diagram of the use of the lifting device.
[0022] The above drawings include the following reference numerals:
[0023] 10. Horizontal beam; 11. Lifting hole; 12. Reinforcement rib; 20. Vertical beam; 21. Installation position; 30. Fixing tube; 40. Fastening assembly; 41. Bolt; 42. Spring washer. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only some embodiments of the present invention, not all embodiments. The following description of at least one exemplary embodiment is actually only illustrative and in no way serves as any limitation on the present invention and its application or use. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0025] Example 1:
[0026] like Figures 1 to 3 As shown, an embodiment of the present invention provides a lifting device, including: a horizontal beam 10, wherein the horizontal beam 10 has a plurality of lifting holes 11 distributed along the length direction, and the lifting holes 11 are used to connect with the hook of the lifting equipment; a vertical beam 20, wherein the upper end of the vertical beam 20 is fixedly connected to one end of the horizontal beam 10; a fixing cylinder 30, which is fixedly connected to the lower end of the vertical beam 20, and the length direction of the fixing cylinder 30 is parallel to the length direction of the horizontal beam 10, and the fixing cylinder 30 is used to be sleeved on an axis structure to lift the axis structure.
[0027] In this solution, the arrangement of the horizontal beam 10, the vertical beam 20, and the fixing cylinder 30 creates a C-shaped structure for the hoisting device. Once the fixing cylinder 30 is mounted on the shaft structure, the hoisting device will not interfere with the housing when connected to the housing. Furthermore, the multiple hoisting holes 11 allow the position of the hook to be adjusted, thereby adjusting the center of gravity and the shaft structure to an appropriate angle for easy connection to the housing. Furthermore, the multiple hoisting holes 11 allow for adaptability to shaft structures of varying sizes, improving versatility. This hoisting device can be used for applications such as assembling a high-speed shaft of a reducer with a housing.
[0028] In this solution, the lower end of the vertical beam 20 has multiple mounting positions 21 along the height direction, and the fixing cylinder 30 can be connected to different mounting positions 21 to adjust its position on the vertical beam 20. In this way, the position of the fixing cylinder 30 can be adjusted according to actual usage to adjust the angle of the shaft structure.
[0029] Furthermore, the hoisting device further includes a fastening assembly 40, which securely connects the fixing cylinder 30 to the vertical beam 20. This ensures a reliable connection between the fixing cylinder 30 and the vertical beam 20, and allows the fixing cylinder 30 to be disassembled and the installation position to be adjusted.
[0030] Specifically, the fastening assembly 40 includes a bolt 41 and a spring washer 42. The bolt 41 passes through the vertical beam 20 and is threadedly connected to the fixing tube 30. The spring washer 42 is sleeved on the bolt 41 and is located between the nut of the bolt 41 and the vertical beam 20. The connection using the bolt 41 and the spring washer 42 has a simple structure and is easy to assemble and disassemble.
[0031] like Figure 2 As shown, there are multiple groups of fastening components 40, and the multiple groups of fastening components 40 jointly fix the fixing cylinder 30. The connection is performed by multiple groups of fastening components 40, which improves the reliability of the connection.
[0032] By adopting the device in this solution, the high-speed shaft of the reducer is lifted by a bridge crane and the position of the high-speed shaft is adjusted. By using this device, the high-speed shaft of this type can be lifted horizontally as shown in FIG. Figure 3 As shown in the figure, install the reducer high-speed shaft assembly into the high-speed shaft mounting hole. Because the bearings, bearing seats and other accessories assembled in the high-speed shaft assembly are tightly fitted with the reducer housing, the high-speed shaft assembly can be more conveniently installed in the installation position by horizontal lifting. After installation, lower the hook and the bridge crane can be easily moved away.
[0033] Example 2:
[0034] An embodiment of the present utility model provides a lifting device, including: a horizontal beam 10, wherein the horizontal beam 10 has a plurality of lifting holes 11 distributed along the length direction, and the lifting holes 11 are used to be connected to the hook of the lifting equipment; a vertical beam 20, wherein the upper end of the vertical beam 20 is fixedly connected to one end of the horizontal beam 10; a fixed cylinder 30, which is fixedly connected to the lower end of the vertical beam 20, and the length direction of the fixed cylinder 30 is parallel to the length direction of the horizontal beam 10, and the fixed cylinder 30 is used to be sleeved on an axis structure to lift the axis structure.
[0035] In this solution, the arrangement of the horizontal beam 10, the vertical beam 20, and the fixing cylinder 30 creates a C-shaped structure for the hoisting device. Once the fixing cylinder 30 is mounted on the shaft structure, the hoisting device will not interfere with the housing when connected to the housing. Furthermore, the multiple hoisting holes 11 allow the position of the hook to be adjusted, thereby adjusting the center of gravity and the shaft structure to an appropriate angle for easy connection to the housing. Furthermore, the multiple hoisting holes 11 allow for adaptability to shaft structures of varying sizes, improving versatility. This hoisting device can be used for applications such as assembling a high-speed shaft of a reducer with a housing.
[0036] In this solution, the lower end of the vertical beam 20 has multiple mounting positions 21 along the height direction, and the fixing cylinder 30 can be connected to different mounting positions 21 to adjust its position on the vertical beam 20. In this way, the position of the fixing cylinder 30 can be adjusted according to actual usage to adjust the angle of the shaft structure.
[0037] Furthermore, the hoisting device further includes a fastening assembly 40, which securely connects the fixing cylinder 30 to the vertical beam 20. This ensures a reliable connection between the fixing cylinder 30 and the vertical beam 20, and allows the fixing cylinder 30 to be disassembled and the installation position to be adjusted.
[0038] Specifically, the fastening assembly 40 includes a bolt 41 and a spring washer 42. The bolt 41 passes through the vertical beam 20 and is threadedly connected to the fixing tube 30. The spring washer 42 is sleeved on the bolt 41 and is located between the nut of the bolt 41 and the vertical beam 20. The connection using the bolt 41 and the spring washer 42 has a simple structure and is easy to assemble and disassemble.
[0039] Furthermore, the inner wall of the fixing cylinder 30 is provided with an anti-slip structure to increase the friction with the shaft structure. By providing the anti-slip structure, the connection security of the fixing cylinder 30 and the shaft structure is improved, and the shaft structure is prevented from accidentally falling out.
[0040] Specifically, the anti-slip structure is a plurality of annular ribs, which are spaced apart along the axial direction of the fixing cylinder 30. In this way, the plurality of annular ribs prevent the shaft structure from falling out of the fixing cylinder 30.
[0041] In this embodiment, the horizontal beam 10 and the vertical beam 20 are an integrated structure, which has high strength.
[0042] Furthermore, the connection between the horizontal beam 10 and the vertical beam 20 has a transition arc surface, which avoids stress concentration at the connection position and improves the structural strength.
[0043] In this embodiment, a reinforcing rib 12 is provided on the upper side of each of the lifting holes 11 , so as to ensure the structural strength and bearing capacity of the beam 10 .
[0044] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that the present invention is susceptible to various modifications and variations. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
[0045] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, operations, devices, components and / or combinations thereof.
[0046] Unless otherwise specified, the relative arrangement of the parts and steps, numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present invention. At the same time, it should be understood that, for ease of description, the sizes of the various parts shown in the accompanying drawings are not drawn according to actual proportional relationships. The technology, methods and equipment known to those of ordinary skill in the relevant art may not be discussed in detail, but in appropriate cases, the technology, methods and equipment should be considered as part of the specification. In all examples shown and discussed here, any specific value should be interpreted as being merely exemplary, rather than as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that similar numbers and letters represent similar items in the following figures, and therefore, once an item is defined in one figure, it does not need to be further discussed in subsequent figures.
[0047] In the description of the present invention, it needs to be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "horizontal, vertical, vertical, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present invention; the directional words "inside and outside" refer to the inside and outside relative to the outline of each component itself.
[0048] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used herein to describe the spatial positional relationship of a device or feature to other devices or features as shown in the figures. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figures. For example, if the device in the drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.
[0049] In addition, it should be noted that the use of words such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. Unless otherwise stated, the above words have no special meaning and therefore cannot be understood as limiting the scope of protection of this utility model.
Claims
1. A lifting device, characterized in that: include: A crossbeam (10), wherein the crossbeam (10) is provided with a plurality of lifting holes (11) distributed along the length direction, and the lifting holes (11) are used to be connected to the lifting hooks of a lifting device; A vertical beam (20), the upper end of which is fixedly connected to one end of the horizontal beam (10); A fixed cylinder (30) is fixedly connected to the lower end of the vertical beam (20), the length direction of the fixed cylinder (30) is parallel to the length direction of the horizontal beam (10), and the fixed cylinder (30) is used to be sleeved on a shaft structure to suspend the shaft structure.
2. The lifting device according to claim 1, characterized in that: The lower end of the vertical beam (20) has a plurality of installation positions (21) along the height direction, and the fixing tube (30) can be connected to different installation positions (21) to adjust the position on the vertical beam (20).
3. The lifting device according to claim 1, characterized in that: The hoisting device further comprises a fastening assembly (40), wherein the fastening assembly (40) fixedly connects the fixing tube (30) and the vertical beam (20).
4. The lifting device according to claim 3, characterized in that: The fastening assembly (40) comprises a bolt (41) and a spring washer (42); the bolt (41) passes through the vertical beam (20) and is threadedly connected to the fixing tube (30); the spring washer (42) is sleeved on the bolt (41) and is located between the nut of the bolt (41) and the vertical beam (20).
5. The hoisting device according to claim 3, characterized in that: The fastening components (40) are multiple groups, and the multiple groups of fastening components (40) jointly fix the fixing tube (30).
6. The hoisting device according to claim 1, characterized in that: The inner wall of the fixing cylinder (30) is provided with an anti-slip structure to increase the friction force with the shaft structure.
7. The lifting device according to claim 6, characterized in that: The anti-slip structure is a plurality of annular convex ribs, and the plurality of annular convex ribs are arranged at intervals along the axial direction of the fixing cylinder (30).
8. The lifting device according to claim 1, characterized in that: The cross beam (10) and the vertical beam (20) are an integrated structure.
9. The lifting device according to claim 1, characterized in that: The connection between the cross beam (10) and the vertical beam (20) is provided with a transitional cambered surface.
10. The hoisting device according to claim 1, characterized in that: A reinforcing rib (12) is provided on the upper side of each of the lifting holes (11).