Carbon roasting production device based on intelligent stacking crown block
By introducing intelligent stacking vans in carbon roasting production, automatic navigation, precise positioning and intelligent scheduling are achieved, the problem of traditional stacking vans relying on labor is solved, production efficiency and quality are improved, and safety risks and costs are reduced.
Patent Information
- Application Number
- CN202421914776.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-08
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-08-08
AI Technical Summary
Traditional stacking vans rely on labor in carbon roasting production, and there are problems such as high labor intensity, low efficiency, high safety risks and high cost.
Design a carbon roasting production device based on intelligent stacking vans, introduce intelligent technology to realize automatic navigation, precise positioning and intelligent scheduling of stacking vans. The device includes a stacking cart, an integrated fixture set and a control system. Through detection components and wireless communication, the stacking cart moves according to a preset path and transports the carbon blocks to a designated station.
Through the automatic navigation, precise positioning and intelligent scheduling of intelligent stacking trucks, the efficiency and quality of carbon roasting production are improved, labor intensity and safety risks are reduced, and production costs are reduced.
Smart Images

Figure CN222821141U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of industrial automation and intelligent manufacturing, and in particular to a carbon roasting production device based on an intelligent stacking crane. Background Art
[0002] In the process of carbon roasting production, stacking crane is a key logistics transfer equipment. Traditional stacking crane operation mainly relies on manual labor, which is not only labor-intensive and inefficient, but also has high safety risks and high costs. Therefore, how to realize the intelligence of stacking crane. Improving the automation and intelligence level of carbon roasting industrial production has become an important research direction in the current manufacturing field.
[0003] Therefore, based on the above technical problems, technicians in this field urgently need to develop a carbon roasting production device based on an intelligent stacking crane. Utility Model Content
[0004] The purpose of the utility model is to provide a carbon roasting production device based on an intelligent stacking crane, which introduces intelligent technology to realize the automatic navigation, precise positioning and intelligent scheduling functions of the stacking crane, thereby improving the efficiency and quality of carbon roasting production.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] The utility model discloses a carbon roasting production device based on an intelligent stacking crane, the production device comprising:
[0007] Stacking crane;
[0008] A fixture group integrated under the stacking crane, the fixture group being connected to the stacking crane via a lifting structure to achieve height adjustment of the fixture group; and
[0009] Control systems;
[0010] The stacking crane is provided with a detection component, through which the surrounding environment of the operation is detected and the positioning is performed;
[0011] The detection component communicates with the control system to transmit the detected environmental information and position information, and the control system controls the stacking crane to move along a preset path to hoist and transport the carbon blocks to a designated workstation using the clamp assembly.
[0012] Furthermore, the stacking crane moves horizontally along the traveling beam of the workshop;
[0013] The lifting structure comprises:
[0014] lift assembly and clamp arm;
[0015] The lifting assembly is connected to the clamp group via a steel wire rope to adjust the height of the clamp group;
[0016] The clamp arm is connected to both ends of the clamp group and rotates along with the lifting and lowering of the clamp group to adapt to the clamp groups of different heights.
[0017] Furthermore, the lifting assembly includes:
[0018] A main motor provided on the stacking crane;
[0019] a reducer connected to the output end of the main motor; and
[0020] winch;
[0021] The output ends of both ends of the reducer are connected to the winch on the corresponding side through a coupling so as to drive the winch to work through the main motor;
[0022] The winch drives the wire rope to rise and fall to adjust the lifting and lowering of the clamp group.
[0023] Furthermore, the clamp arm comprises:
[0024] A clamp arm base respectively arranged on the upper surface of the clamp assembly and a clamp arm top seat of the stacking crane;
[0025] The clamp arm base is hinged with a first arm, and the clamp arm top is hinged with a second arm;
[0026] The first arm and the second arm are hinged.
[0027] Furthermore, the clamp group is provided with a plurality of clamps side by side along its extension direction;
[0028] A plurality of the clamps are arranged close to each other, and each clamp can clamp and fix a carbon block;
[0029] The operation of the clamp is controlled by the control system, and the control system drives the clamp to work according to the received detection information of the detection component so as to transport the carbon block to the designated work station.
[0030] Further, the detection component includes a laser radar and / or a visual sensor;
[0031] The detection component communicates with the control system using 5G or WIFI.
[0032] In the above technical scheme, the utility model provides a carbon roasting production device based on an intelligent stacking crane, which has the following beneficial effects:
[0033] The production device of the utility model wirelessly communicates with the detection component of the control system and the stacking crane, and controls the stacking crane to run according to a preset trajectory and transports the specified carbon blocks to designated workstations based on the detected environmental information and position information. It introduces intelligent technology to achieve automatic navigation, precise positioning and intelligent scheduling, thereby improving the efficiency and quality of carbon roasting production. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0035] Figure 1 A front view of a carbon roasting production device based on an intelligent stacking crane disclosed in an embodiment of the present application;
[0036] Figure 2 This is a top view of a carbon roasting production device based on an intelligent stacking crane disclosed in an embodiment of the present application.
[0037] Description of reference numerals:
[0038] 1. Stacking crane; 2. Clamp group;
[0039] 101. Driving beam;
[0040] 201, fixture; 202, carbon block;
[0041] 301, main motor; 302, reducer; 303, coupling; 304, winch; 305, wire rope;
[0042] 401, clamp arm base; 402, clamp arm top seat; 403, first arm; 404, second arm. DETAILED DESCRIPTION
[0043] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.
[0044] See also Figure 1 to Figure 2 As shown;
[0045] This embodiment discloses a carbon roasting production device based on an intelligent stacking crane, the production device comprising:
[0046] Stacking crane 1;
[0047] A clamp group 2 integrated under the stacking crane 1, the clamp group 2 is connected to the stacking crane 1 through a lifting structure to achieve height adjustment of the clamp group 2; and
[0048] Control systems;
[0049] The stacking crane 1 is provided with a detection component, through which the surrounding environment of the operation is detected and positioned;
[0050] The detection component communicates with the control system to transmit the detected environmental information and position information, and the control system controls the stacking crane 1 to move along a preset path to hoist and transport the carbon block 202 to a designated workstation using the clamp group 2.
[0051] Specifically, the present embodiment discloses a production device with a better degree of intelligence and more accurate positioning; it is based on the stacking crane 1 in the workshop and the control system in the control room. The stacking crane 1 of the present embodiment is connected to a clamp group 2 at the bottom, and the clamp group 2 is used to clamp a plurality of carbon blocks 202 at the same time and transport the clamped carbon blocks 202 to the designated workstation after moving the stacking crane 1 to the designated position according to the control system. The stacking crane 1 of the present embodiment is provided with a detection component, and the detection component is used to detect the environmental information and position information of the stacking crane 1 in real time, and transmit it to the control system in the control room by wireless communication. The control system controls the operation of the stacking crane 1 according to the received detection information, and uses the clamp group 2 below to transport the carbon blocks 202 to the designated workstation.
[0052] Preferably, the stacking crane 1 of this embodiment moves horizontally along the traveling beam 101 of the workshop;
[0053] The lifting structure includes:
[0054] lift assembly and clamp arm;
[0055] The lifting assembly is connected to the clamp group 2 via a steel wire rope 305 to adjust the height of the clamp group 2;
[0056] The clamp arms are connected to both ends of the clamp set 2 and rotate along with the lifting and lowering of the clamp set 2 to adapt to the clamp sets 2 of different heights.
[0057] The lifting assembly of this embodiment includes:
[0058] A main motor 301 provided on the stacking crane 1;
[0059] A reducer 302 connected to the output end of the main motor 301; and
[0060] winch 304;
[0061] The output ends of both ends of the reducer 302 are connected to the winch 304 on the corresponding side through the coupling 303 so as to drive the winch 304 to work through the main motor 301;
[0062] The winch drives the wire rope 305 to rise and fall to adjust the clamp group 2 to rise and fall.
[0063] This embodiment is based on the stacking crane 1, and the clamp group 2 is integrated under the stacking crane 1 by using a lifting structure, and the lifting structure of this embodiment includes a lifting assembly and a clamp arm; wherein, the lifting assembly of this embodiment uses a main motor 301 as a driving structure, and the output end of the main motor 301 is respectively connected to the winches 304 on both sides through a reducer 302 and a coupling 303, and the winches 304 are used to retract and release the wire to adjust the length of the wire rope 305, thereby adjusting the height of the clamp group 2;
[0064] In addition, in order to maintain the stability of the lifting of the clamp group 2 and to keep the clamp group 2 level so as to improve the safety of the transportation of the carbon block 202, the clamp arm of this embodiment includes:
[0065] A clamp arm base 401 disposed on the upper surface of the clamp assembly 2 and a clamp arm top seat 402 of the stacking crane 1;
[0066] The clamp arm base 401 is hinged with a first arm 403, and the clamp arm top 402 is hinged with a second arm 404;
[0067] The first arm 403 and the second arm 404 are hinged.
[0068] Preferably, the clamp set 2 of this embodiment has a plurality of clamps 201 arranged side by side along its extension direction;
[0069] A plurality of clamps 201 are arranged close to each other, and each clamp 201 can clamp and fix a carbon block 202;
[0070] The operation of the clamp 201 is controlled by a control system, and the control system drives the clamp 201 to operate according to the detection information received from the detection component to transport the carbon block 202 to a designated workstation.
[0071] Preferably, the detection component of this embodiment includes a laser radar and / or a visual sensor; the detection component communicates with the control system using 5G or WIFI.
[0072] The detection component of this embodiment can use laser radar and / or visual sensors to detect environmental information and the position information of the stacking crane 1 and the carbon blocks 202 in real time; such high-precision sensors are used in conjunction with wireless communication technology to communicate with the control system to achieve real-time data interaction between the stacking crane 1 and the host computer or other equipment, and the host computer is used to perform intelligent scheduling of the stacking crane 1, and automatically plan the operation path and operation sequence of the stacking crane 1 according to the production plan and inventory status. The stacking crane 1 of this embodiment automatically performs the grabbing, transporting and stacking operations of the carbon blocks 202 according to the instructions of the host computer. The stacking crane 1 is automatically able to avoid obstacles, avoid collisions, and self-diagnosis of faults through intelligent algorithms and control systems.
[0073] The device of this embodiment realizes automatic stacking: the intelligent stacking crane 1 can automatically complete the stacking task of the carbon blocks 202 according to the production plan and requirements of carbon roasting, and through a precise control system, it can realize the precise positioning and stacking of the carbon blocks 202, thereby improving the efficiency and accuracy of stacking.
[0074] Real-time monitoring and optimization: The intelligent stacking crane 1 is equipped with high-precision sensors and monitoring systems, which can monitor the carbon roasting production process in real time and make optimization adjustments according to the actual situation. For example, according to the shape, size and weight of the carbon block 202, the stacking strategy is automatically adjusted to ensure the stability and safety of the stacking.
[0075] Data statistics and analysis: The intelligent stacking crane 1 can record and count the data in the production process, including the stacking quantity, stacking time, stacking position and other information. By analyzing these data, problems in the production process can be discovered in time and corresponding improvements and optimizations can be made.
[0076] In the above technical scheme, the utility model provides a carbon roasting production device based on an intelligent stacking crane, which has the following beneficial effects:
[0077] The production device of the utility model wirelessly communicates with the detection component of the stacking crane 1 through the control system, and controls the stacking crane 1 to run according to the preset trajectory and transport the designated carbon blocks 202 to the designated workstations according to the detected environmental information and position information. Intelligent technology is introduced to realize automatic navigation, precise positioning and intelligent scheduling, thereby improving the efficiency and quality of carbon roasting production.
[0078] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A carbon roasting production device based on an intelligent stacking crane, characterized in that: The production unit includes: Stacking crane (1); A clamp group (2) integrated below the stacking crane (1), the clamp group (2) being connected to the stacking crane (1) via a lifting structure to achieve height adjustment of the clamp group (2); and Control systems; The stacking crane (1) is provided with a detection component, through which the working environment is detected and the positioning is performed; The detection component communicates with the control system to transmit detected environmental information and position information, and the control system controls the stacking crane (1) to move along a preset path to utilize the clamp assembly (2) to hoist and transport the carbon blocks (202) to a designated workstation.
2. The carbon roasting production device based on the intelligent stacking crane according to claim 1 is characterized in that: The stacking crane (1) moves horizontally along the traveling beam (101) of the workshop; The lifting structure comprises: lift assembly and clamp arm; The lifting assembly is connected to the clamp group (2) via a steel wire rope (305) to adjust the height of the clamp group (2); The clamp arm is connected to both ends of the clamp group (2) and rotates along with the lifting and lowering of the clamp group (2) to adapt to the clamp groups (2) of different heights.
3. The carbon roasting production device based on the intelligent stacking crane according to claim 2 is characterized in that: The lifting assembly comprises: A main motor (301) provided on the stacking crane (1); a speed reducer (302) connected to the output end of the main motor (301); and winch (304); The output ends of both ends of the reducer (302) are connected to the hoist (304) on the corresponding side through a coupling (303) so as to drive the hoist (304) to work through the main motor (301); The hoist (304) drives the steel wire rope (305) to rise and fall so as to adjust the rise and fall of the clamp assembly (2).
4. A carbon roasting production device based on an intelligent stacking crane according to claim 2 or 3, characterized in that: The clamp arm comprises: A clamp arm base (401) respectively arranged on the upper surface of the clamp group (2) and a clamp arm top seat (402) of the stacking crane (1); The clamp arm base (401) is hinged with a first arm (403), and the clamp arm top seat (402) is hinged with a second arm (404); The first arm (403) and the second arm (404) are hinged.
5. The carbon roasting production device based on the intelligent stacking crane according to claim 1 is characterized in that: The clamp group (2) has a plurality of clamps (201) arranged side by side along its extension direction; A plurality of the clamps (201) are arranged close to each other, and each clamp (201) can clamp and fix a carbon block (202); The operation of the clamp (201) is controlled by the control system, and the control system drives the clamp to operate according to the detection information received from the detection component so as to transport the carbon block (202) to a designated workstation.
6. The carbon roasting production device based on the intelligent stacking crane according to claim 5 is characterized in that: The detection component includes a laser radar and / or a visual sensor; The detection component communicates with the control system using 5G or WIFI.