Metal pipe surface line generation mold
By designing a metal tube surface texture generation mold including supporting table, T-frame, thermal spray gun head, embossing wheel and other components, the problems of uncontrollable texture and equipment fixation in the prior art are solved, and flexible control and rapid generation of metal tube surface texture are realized.
Patent Information
- Application Number
- CN202421816335.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-07-30
AI Technical Summary
The existing metal pipe surface texture generation method is uncontrollable, and it is difficult to adjust the texture according to needs, and the equipment is fixed, so it is impossible to simply adjust to achieve the production of different textures.
A metal tube surface texture generation mold is designed, including a support table, a T-frame, a thermal spray gun head, an embossing wheel, a lifting and moving structure and a multi-stage cantilever inflation shaft. Through the combination and adjustment of these components, rapid firing and pressing of the surface texture of the metal tube is achieved.
It realizes flexible control and rapid generation of metal tube surface textures, simple and convenient texture adjustment, and is suitable for the production of multiple textures.
Smart Images
Figure CN222821617U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal pipe processing, in particular to a metal pipe surface texture generation die. Background Art
[0002] The purposes of generating textures on metal surfaces are multifaceted and complex. First, the textures enhance their beauty and decorative effects, making them more attractive and unique in artwork, furniture, architecture, and automotive design. Second, the textures can enhance the functionality of metal surfaces, such as increasing friction or grip, and providing better operating experience and safety in industrial equipment and tools. In addition, through specially designed textures, the strength and durability of metal structures can be enhanced, and their compression resistance, wear resistance and other properties can be improved to meet various engineering needs. Finally, the texture design can also adjust the reflective ability of the metal surface, reduce the reflection of light or control the glossiness, which has important applications in fields such as photographic equipment and optical instruments.
[0003] At present, before metal pipes leave the factory, acid etching, electroplating and other methods are used to generate textures and coatings on their surfaces. However, such textures are generally uncontrollable, and it is rather troublesome to make suitable textures according to demand. In addition, the equipment for making textures of a certain shape is usually fixed, and different textures cannot be made through simple adjustments. Utility Model Content
[0004] In order to solve the above-mentioned problems, the utility model proposes a metal tube surface texture generation die which can control the generation of textures according to needs and realize texture changes through simple adjustment.
[0005] In order to solve the above-mentioned technical problems, the technical solution proposed by the utility model is: a metal tube surface texture generating mold, comprising a support platform, a T-frame is connected above the support platform, and a thermal spray gun head and an embossing wheel are respectively provided on both sides of the T-frame, and the thermal spray gun head and the embossing wheel are respectively driven by two lifting and moving structures fixed on the T-frame, the thermal spray gun head and the embossing wheel are connected to the lifting and moving structure through a C-frame, the thermal spray gun head and the embossing wheel are respectively fixedly and rotatably connected to the lower end of the C-frame, and a multi-stage cantilevered air shaft and a key-type air shaft are respectively provided on both sides of the T-frame, and the multi-stage cantilevered air shaft and the key-type air shaft are both driven by a motor fixed on the T-frame, and the multi-stage cantilevered air shaft and the key-type air shaft are respectively transversely arranged below the thermal spray gun head and the embossing wheel, and a support structure is connected to the support platform at a position below the extended end of the key-type air shaft.
[0006] Furthermore, the support platform includes a support plate and a plurality of support legs, wherein the support legs are fixed at four corners of the support plate, and the support legs are bent plates.
[0007] Based on the above characteristics, the support legs composed of multiple bent plates can stably support the support plates, thereby ensuring the stability of the metal pipe during processing.
[0008] Furthermore, the T-shaped frame includes a horizontal plate and a vertical plate, the vertical plate is fixed above the support platform, the horizontal plate is fixed at the upper end of the vertical plate, and reinforcing rods are connected between the upper ends of the vertical plates and the horizontal plates on both sides.
[0009] Based on the above characteristics, the cooperation of the horizontal plate and the vertical plate can not only provide sufficient space for metal tube processing, but also increase the lightness of the mold. The reinforcing rod can increase the connection stability between the horizontal plate and the vertical plate.
[0010] Furthermore, the thermal spray gun head sprays out combustible gas.
[0011] Based on the above characteristics, rapid firing of the surface texture of the metal tube can be achieved.
[0012] Furthermore, the lifting and moving structure includes a screw driver and a cylinder. The screw driver is symmetrically fixed on both sides of the vertical plate, and the cylinder is symmetrically fixed on the horizontal plate.
[0013] Based on the above characteristics, the screw drive and cylinder can control the movement and lifting of the thermal spray gun head and the embossing wheel respectively, thereby achieving the generation of different textures.
[0014] Furthermore, the support structure includes an electric push rod fixed on the support platform, an arc plate is connected to the upper end of the electric push rod, and a plurality of balls are rotatably provided on the inner side of the arc plate.
[0015] Based on the above characteristics, the electric push rod combined with the arc plate can support metal tubes of different sizes, with strong applicability. The ball bearing facilitates the smooth rotation of the metal tube during the processing and ensures uniform generation of the texture.
[0016] Compared with the prior art, the utility model has the following advantages: the setting of the thermal spray gun head and the embossing wheel can select different types of texture generation methods according to the processing needs of the metal tube. The thermal spray gun head can be used to spray combustible gas to burn out the texture, and the embossing wheel can be used to press out the texture. At the same time, the thermal spray gun head and the embossing wheel can be moved under the action of the screw driver, and the multi-stage cantilever air shaft and the key-type air shaft for fixing the metal tube can be rotated under the action of the motor. By controlling the movement of the thermal spray gun head and the embossing wheel as well as the multi-stage cantilever air shaft and the key-type air shaft, different textures can be generated on the surface of the metal tube, and the texture adjustment control is simple and convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional diagram of the utility model;
[0018] Figure 2It is the front view of the utility model;
[0019] Figure 3 It is a top view of the utility model;
[0020] Figure 4 It is a side view of the utility model.
[0021] As shown in the figure: 1. Thermal spray gun head; 2. Embossing wheel; 3. C-frame; 4. Multi-stage cantilever air shaft; 5. Key-type air shaft; 6. Motor; 7. Support plate; 8. Support leg; 9. Horizontal plate; 10. Vertical plate; 11. Reinforcement rod; 12. Screw driver; 13. Cylinder; 14. Electric push rod; 15. Arc plate; 16. Ball bearing. DETAILED DESCRIPTION
[0022] The utility model is further described in detail below in conjunction with the accompanying drawings.
[0023] Combined with Figure 1 , Attachment Figure 2 , Attachment Figure 4 A metal tube surface texture generation mold includes a support platform, which includes a support plate 7 and a plurality of support legs 8. The support legs 8 are fixed at the four corners below the support plate 7. The support legs 8 are bent plates. The support legs 8 composed of multiple bent plates can stably support the support plate 7, thereby ensuring the stability of the metal tube during processing.
[0024] Combined with Figure 1 , Attachment Figure 2 , Attachment Figure 3 A T-shaped frame is connected above the support platform, and the T-shaped frame includes a horizontal plate 9 and a vertical plate 10. The vertical plate 10 is fixed above the support platform, and the horizontal plate 9 is fixed at the upper end of the vertical plate 10. Reinforcing rods 11 are connected between the upper sides of the vertical plate 10 and the horizontal plate 9. The cooperation of the horizontal plate 9 and the vertical plate 10 can not only provide sufficient space for metal pipe processing, but also increase the portability of the mold. The reinforcing rods can increase the connection stability between the horizontal plate 9 and the vertical plate 10.
[0025] Combined with Figure 1 , Attachment Figure 2 A thermal spray gun head 1 and an embossing wheel 2 are respectively provided on both sides of the T-frame. The thermal spray gun head 1 sprays combustible gas to achieve rapid firing of the texture on the surface of the metal tube.
[0026] Combined with Figure 1 , Attachment Figure 2 , Attachment Figure 4The thermal spray gun head 1 and the embossing wheel 2 are respectively driven by two lifting and moving structures fixed on the T-frame, and the thermal spray gun head 1 and the embossing wheel 2 are connected to the lifting and moving structure through the C-frame 3. The thermal spray gun head 1 and the embossing wheel 2 are respectively fixedly and rotatably connected to the lower end of the C-frame 3. The lifting and moving structure includes a screw driver 12 and a cylinder 13. The screw driver 12 is symmetrically fixed on both sides of the vertical plate 10, and the cylinder 13 is symmetrically fixed on the horizontal plate 9. The screw driver 12 and the cylinder 13 can respectively control the movement and lifting of the thermal spray gun head 1 and the embossing wheel 2, thereby realizing the generation of different textures.
[0027] Combined with Figure 1 , Attachment Figure 2 , Attachment Figure 4 , a multi-stage cantilevered inflatable shaft 4 and a key-bar inflatable shaft 5 are respectively arranged on both sides of the T-shaped frame, and the multi-stage cantilevered inflatable shaft 4 and the key-bar inflatable shaft 5 are driven by a motor 6 fixed on the T-shaped frame, and the multi-stage cantilevered inflatable shaft 4 and the key-bar inflatable shaft 5 are respectively arranged transversely below the thermal spray gun head 1 and the embossing wheel 2, and a support structure is connected to the support platform below the extended end of the key-bar inflatable shaft 5. The support structure includes an electric push rod 14 fixed on the support platform, and an arc plate 15 is connected to the upper end of the electric push rod 14, and a plurality of balls 16 are rotatably arranged inside the arc plate 15. The electric push rod 14 cooperates with the arc plate 15 to support metal tubes of different sizes, and has strong applicability. The balls 16 facilitate the smooth rotation of the metal tube during the processing to ensure uniform generation of the texture.
[0028] The specific embodiments are as follows:
[0029] Example 1
[0030] The mold is connected to an external power supply, and the metal tube is sleeved on the multi-stage cantilever air shaft 4. The multi-stage cantilever air shaft 4 is controlled to support and fix the metal tube. The screw driver 12 is controlled to move downward by the cylinder 13 until the thermal spray gun head 1 is close to the metal tube. The thermal spray gun head 1 is moved to above the position of the metal tube to be processed by the screw driver 12. The motor 6 is turned on to make the multi-stage cantilever air shaft 4 drive the metal tube to rotate. At the same time, the thermal spray gun head 1 is controlled to work, so that the annular texture on the surface of the metal tube can be generated. The thermal spray gun head 1 is intermittently closed, and the position of the thermal spray gun head 1 is adjusted by the screw driver 12. After that, the thermal spray gun head 1 is controlled to continue working, so that multiple annular textures at different positions on the surface of the metal tube can be generated.
[0031] Example 2
[0032] The mold is connected to an external power supply, and the metal tube is sleeved on the multi-stage cantilever air shaft 4. The multi-stage cantilever air shaft 4 is controlled to support and fix the metal tube. The screw driver 12 is controlled to move downward by the cylinder 13 until the thermal spray gun head 1 is close to the metal tube. The thermal spray gun head 1 is moved to the position above the to-be-processed texture of the metal tube by the screw driver 12, and the thermal spray gun head 1 is controlled to work. The thermal spray gun head 1 is controlled to move back and forth at a uniform speed above the to-be-processed area of the metal tube by the screw driver 12, so that the linear texture on the surface of the metal tube can be generated. The thermal spray gun head 1 is intermittently closed, and the metal tube is driven to rotate a certain angle by the motor 6. Then, the thermal spray gun head 1 is controlled to continue working, so that multiple linear textures on the surface of the metal tube can be generated.
[0033] Example 3
[0034] The mold is connected to an external power supply, and the metal tube is sleeved on the multi-stage cantilever air shaft 4. The multi-stage cantilever air shaft 4 is controlled to support and fix the metal tube. The screw driver 12 is controlled to move downward by the cylinder 13 until the thermal spray gun head 1 is close to the metal tube. The thermal spray gun head 1 is moved to above the position of the metal tube to be processed by the screw driver 12. The motor 6 is turned on to make the multi-stage cantilever air shaft 4 drive the metal tube to rotate at a uniform speed. At the same time, the thermal spray gun head 1 is controlled to move at a uniform speed above the metal tube to be processed area by the screw driver 12. The thermal spray gun head 1 is controlled to work, and the generation of spiral texture on the surface of the metal tube can be achieved.
[0035] The above embodiments 1-3 can realize the firing of various patterns on the surface of the metal tube. If it is necessary to press patterns on the surface of the metal tube, the metal tube is sleeved on the key-type air shaft 5, and the key-type air shaft 5 is controlled to support and fix the metal tube, and the electric push rod 14 is controlled to extend until the arc plate 15 contacts and supports the lower wall of the metal tube, and the embossing wheel 2 is moved to above the position of the pattern to be processed on the metal tube through the screw driver 12, and the screw driver 12 is controlled to move downward through the cylinder 13 until the embossing wheel 2 contacts and squeezes the metal tube, and the embossing wheel 2 and the metal tube are controlled to perform different combined movements of the above embodiments 1-3, so that different patterns can be pressed on the surface of the metal tube.
[0036] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the term "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0037] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.
Claims
1. A metal tube surface texture generation mold, comprising a support platform, characterized in that: A T-shaped frame is connected above the support platform, and a thermal spray gun head (1) and an embossing wheel (2) are respectively provided on both sides of the T-shaped frame. The thermal spray gun head (1) and the embossing wheel (2) are respectively driven by two lifting and moving structures fixed on the T-shaped frame. The thermal spray gun head (1) and the embossing wheel (2) are connected to the lifting and moving structures via a C-shaped frame (3). The thermal spray gun head (1) and the embossing wheel (2) are respectively fixedly and rotatably connected to the lower end of the C-shaped frame (3). A multi-stage cantilevered inflatable shaft (4) and a key-bar inflatable shaft (5) are respectively arranged on both sides of the T-shaped frame. The multi-stage cantilevered inflatable shaft (4) and the key-bar inflatable shaft (5) are both driven by a motor (6) fixed on the T-shaped frame. The multi-stage cantilevered inflatable shaft (4) and the key-bar inflatable shaft (5) are respectively arranged transversely below the thermal spray gun head (1) and the embossing wheel (2). A support structure is connected to the support platform at a position below the extended end of the key-bar inflatable shaft (5).
2. A metal tube surface texture generation mold according to claim 1, characterized in that: The support platform comprises a support plate (7) and a plurality of support legs (8); the support legs (8) are fixedly arranged at four corners below the support plate (7); and the support legs (8) are bent plates.
3. A metal tube surface texture generation mold according to claim 1, characterized in that: The T-shaped frame comprises a transverse plate (9) and a vertical plate (10), wherein the vertical plate (10) is fixedly arranged above the support platform, and the transverse plate (9) is fixedly arranged at the upper end of the vertical plate (10), and reinforcing rods (11) are connected between the upper ends of the vertical plates (10) and the transverse plates (9).
4. A metal tube surface texture generation die according to claim 1, characterized in that: The thermal spray gun head (1) sprays out combustible gas.
5. A metal tube surface texture generation die according to claim 3, characterized in that: The lifting and moving structure comprises a screw drive (12) and a cylinder (13); the screw drive (12) is symmetrically fixed on both sides of the vertical plate (10); and the cylinder (13) is symmetrically fixed on the horizontal plate (9).
6. A metal tube surface texture generation die according to claim 1, characterized in that: The support structure comprises an electric push rod (14) fixed on the support platform, the upper end of the electric push rod (14) is connected with an arc plate (15), and a plurality of balls (16) are rotatably arranged inside the arc plate (15).