Cooling device for compound fertilizer preparation
By using multiple mixing mechanisms and reciprocating dredging mechanisms in the composite fertilizer cooling device, problems such as uneven cooling and inlet blockage are solved, cooling efficiency and production stability are improved, and maintenance costs are reduced.
Patent Information
- Application Number
- CN202421398298.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-18
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-06-18
AI Technical Summary
The existing composite fertilizer cooling devices are prone to problems such as temperature gradient, uneven cooling, fertilizer precipitation and inlet blockage during the cooling process, which affect cooling efficiency and production.
A cooling device for preparation of composite fertilizers is designed, and agitating and mixing is carried out using multiple mixing mechanisms, combined with a reciprocating dredging mechanism to ensure full mixing and uniform entry of fertilizers and cooling media.
Through the design of the agitation mixing and dredging mechanism, the cooling efficiency is improved, blockage and agglomeration are prevented, equipment failure and downtime are reduced, and maintenance costs are reduced.
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Figure CN222824666U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fertilizer production, in particular to a cooling device for preparing compound fertilizer. Background Art
[0002] In the process of compound fertilizer production, the main function of the cooling device is to quickly reduce the high-temperature compound fertilizer particles to a suitable temperature for subsequent packaging, storage and transportation. However, there are some problems in the existing cooling devices. If the fertilizer is not stirred during the cooling process, a temperature gradient is easily formed, resulting in uneven cooling. In addition, the density of the cooling medium and the fertilizer is different. The fertilizer may settle at the bottom of the cooling tank, while the cooling medium is concentrated in the upper layer, affecting the cooling efficiency. In addition, in the process of the fertilizer entering the cooling device, the entrance may be blocked due to reasons such as the fertilizer particles are too large, the humidity is too high or it contains impurities. The fertilizer inlet flow may become uneven due to blockage or stagnation, affecting the cooling effect and production. Utility Model Content
[0003] The purpose of the utility model is to provide a cooling device for compound fertilizer preparation to solve the technical problems mentioned in the above background technology.
[0004] The purpose of the utility model can be achieved through the following technical solutions:
[0005] A cooling device for preparing compound fertilizer comprises a cooling tank, on which a multiple mixing mechanism is arranged.
[0006] The multiple mixing mechanism includes a first motor and a ring gear, the first motor is fixedly connected to the top of the cooling tank, the ring gear is fixedly connected to the inner wall of the cooling tank, the output end of the first motor is fixedly connected to a connecting arm, the inner wall of the connecting arm is rotatably connected to a rotating shaft, the outer surface of the rotating shaft is respectively fixedly connected to gears and a stirring rod group, and the gears and the ring gear are meshing.
[0007] As a further solution of the utility model: a fixed sleeve is fixedly connected to the top of the cooling tank, and a reciprocating dredging mechanism is arranged on the front side of the fixed sleeve.
[0008] As a further solution of the utility model: the reciprocating dredging mechanism includes a second motor, the second motor is fixedly connected to the front side of the fixed sleeve, the output end of the second motor is fixedly connected to the first transmission bar, the front side of the first transmission bar is rotatably connected to the second transmission bar, the front side of the second transmission bar is rotatably connected to the connecting bar, one side of the connecting bar is fixedly connected to a connecting rod, the connecting rod and the fixed sleeve are slidably connected, and the bottom of the connecting rod is fixedly connected to a dredging head.
[0009] As a further solution of the utility model: the top of the cooling tank is connected to a feed port, a support plate is fixedly connected to one side of the cooling tank, a storage box is fixedly connected to the top of the support plate, a driving pump is provided on one side of the storage box, the driving pump is connected to the cooling tank through a pipeline, a support column is fixedly connected to the bottom of the cooling tank, a support seat is fixedly connected to the bottom of the support column, and a discharge port is connected to the center of the bottom of the cooling tank.
[0010] As a further solution of the utility model: three rotating shafts are provided and distributed in a ring array on the inner wall of the connecting arm, the three gears are meshed with the ring gear, and three stirring rod groups are provided on the outer surface of each rotating shaft.
[0011] As a further solution of the utility model: four support columns are provided and distributed at the bottom edge of the cooling tank in a circular array.
[0012] Beneficial Effects
[0013] The utility model provides a cooling device for compound fertilizer preparation. Compared with the prior art, it has the following beneficial effects:
[0014] (1) The present application sets up multiple mixing mechanisms to stir and mix the fertilizer and the cooling medium by both revolution and rotation, so that the fertilizer and the cooling medium are fully mixed, which speeds up the heat exchange process, thereby improving the cooling efficiency, helping to prevent blockage and agglomeration, reducing equipment failures and downtime, and reducing maintenance costs.
[0015] (2) The present application sets up a reciprocating dredging mechanism to allow fertilizer to enter more smoothly and evenly. This ensures the uniform entry of fertilizer and avoids production fluctuations caused by uneven flow, effectively preventing fertilizer accumulation and overflow at the entrance. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is the main figure of the utility model;
[0017] Figure 2 It is a cross-sectional view of the local structure of the utility model;
[0018] Figure 3 It is a three-dimensional diagram of the multiple mixing mechanism of the utility model;
[0019] Figure 4 It is a three-dimensional diagram of the reciprocating dredging mechanism of the utility model.
[0020] In the figure: 1. cooling tank; 2. multiple mixing mechanism; 21. first motor; 22. gear ring; 23. connecting arm; 24. rotating shaft; 25. gear; 26. stirring rod group; 3. fixed sleeve; 4. reciprocating dredging mechanism; 41. second motor; 42. first transmission bar; 43. second transmission bar; 44. connecting bar; 45. connecting rod; 46. dredging head; 5. feed port; 6. support plate; 7. storage box; 8. injection pump; 9. pipeline; 10. support column; 11. support seat; 12. discharge port. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1-4 As shown, the utility model is a cooling device for preparing compound fertilizer, comprising a cooling tank 1, on which a multiple mixing mechanism 2 is arranged; the multiple mixing mechanism 2 comprises a first motor 21 and a gear ring 22, the first motor 21 is electrically connected to an external power supply and is controlled by an external program, the first motor 21 is fixedly connected to the top of the cooling tank 1, the gear ring 22 is fixedly connected to the inner wall of the cooling tank 1, the output end of the first motor 21 is fixedly connected to a connecting arm 23, the inner wall of the connecting arm 23 is rotatably connected to a rotating shaft 24, the outer surface of the rotating shaft 24 is respectively fixedly connected to a gear 25 and a stirring rod group 26, the gear 25 and the gear ring 22 are meshed, and by arranging the multiple mixing mechanism 2, the fertilizer and the cooling medium are stirred and mixed by revolution and rotation, so that the fertilizer and the cooling medium are fully mixed, the heat exchange process is accelerated, thereby improving the cooling efficiency, helping to prevent blockage and agglomeration, reducing equipment failures and downtime, and reducing maintenance costs.
[0023] A fixed sleeve plate 3 is fixedly connected to the top of the cooling tank 1, and a reciprocating dredging mechanism 4 is arranged on the front of the fixed sleeve plate 3. By arranging the reciprocating dredging mechanism 4, the fertilizer can enter more smoothly and evenly, thereby ensuring the uniform entry of the fertilizer and avoiding production fluctuations caused by uneven flow, and effectively preventing the fertilizer from accumulating and overflowing at the entrance.
[0024] The reciprocating dredging mechanism 4 includes a second motor 41, which is electrically connected to an external power supply and controlled by an external program. The second motor 41 is fixedly connected to the front side of the fixed sleeve 3, and the output end of the second motor 41 is fixedly connected to the first transmission bar 42, and the front side of the first transmission bar 42 is rotatably connected to the second transmission bar 43, and the front side of the second transmission bar 43 is rotatably connected to the connecting bar 44, and one side of the connecting bar 44 is fixedly connected to a connecting rod 45, and the connecting rod 45 and the fixed sleeve 3 are slidingly connected, and the bottom of the connecting rod 45 is fixedly connected to a dredging head 46, and the dredging head 46 is made of stainless steel. The stainless steel material has the characteristics of corrosion resistance, wear resistance and high strength, which makes the stainless steel dredging head 46 not easy to be damaged during the dredging process, and can also avoid chemical reactions with fertilizers, thereby reducing damage to the fertilizers. In addition, the stainless steel material is easy to clean and maintain, which can extend the service life of the dredging rod.
[0025] The top of the cooling tank 1 is connected with a feed port 5, one side of the cooling tank 1 is fixedly connected with a support plate 6, the top of the support plate 6 is fixedly connected with a storage box 7, the storage box 7 has a cold medium inside, which is special water for fertilizer cooling, it is easy to obtain, store and use, compatible with most fertilizers, and has a moderate cooling effect. In addition, using water as a cooling medium also helps to prevent fertilizer caking and will not have a negative impact on the quality of the fertilizer. However, although using water as a cooling medium will not directly soak the fertilizer in the process of preparing compound fertilizer, it should be avoided to soak it in water for a long time, and it is necessary to pay attention to the amount of water used to avoid affecting its fertilizer efficiency. The mixing and stirring mechanism can achieve the maximum cooling effect with the least amount of water. A pump 8 is provided on one side of the storage box 7, the pump 8 is electrically connected to an external power supply and is controlled by an external program, the pump 8 is connected to the cooling tank 1 through a pipeline 9, the bottom of the cooling tank 1 is fixedly connected with a support column 10, the bottom of the support column 10 is fixedly connected with a support seat 11, and the bottom center of the cooling tank 1 is connected with a discharge port 12.
[0026] There are three rotating shafts 24 , which are distributed in a ring array on the inner wall of the connecting arm 23 . The three gears 25 are meshed with the gear ring 22 . Three stirring rod groups 26 are arranged on the outer surface of each rotating shaft 24 .
[0027] There are four support columns 10 , which are distributed in a circular array at the bottom edge of the cooling tank 1 . The arrangement of multiple support columns 10 makes the device more stable.
[0028] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0029] The working principle of the utility model is as follows: first, put the fertilizer into the feed port 5, start the second motor 41, and rotate the first transmission bar 42 at its output end. The first transmission bar 42 drives the second transmission bar 43 while rotating, and the second transmission bar 43 drives the connecting rod 45 to slide up and down in the inner wall of the fixed sleeve 3 through the connecting bar 44. When the connecting rod 45 slides up and down, the dredging head 46 at the bottom thereof reciprocates up and down inside the feed port 5, and dredges the fertilizer, and then starts the pipeline 9 to allow the cooling medium inside the storage box 7 to pass through the pipeline. The first motor 21 is started to drive the connecting arm 23 at its output end to drive the three rotating shafts 24 on its inner wall to rotate along the inner wall of the cooling tank 1. When the rotating shaft 24 rotates, the three gears 25 on the three rotating shafts 24 on its inner wall are meshed with the gear ring 22. When the three gears 25 rotate in one circle, they are driven by the gear ring 22 meshed with them to rotate, so that the stirring rod group 26 on each rotating shaft 24 can rotate while revolving to mix and stir the fertilizer. After completion, the discharge port 12 is finally opened to discharge the fertilizer.
[0030] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A cooling device for preparing compound fertilizer, comprising a cooling tank (1), characterized in that: The cooling tank (1) is provided with a multiple mixing mechanism (2); The multiple mixing mechanism (2) comprises a first motor (21) and a gear ring (22), wherein the first motor (21) is fixedly connected to the top of the cooling tank (1), and the gear ring (22) is fixedly connected to the inner wall of the cooling tank (1), and the output end of the first motor (21) is fixedly connected to a connecting arm (23), and the inner wall of the connecting arm (23) is rotatably connected to a rotating shaft (24), and the outer surface of the rotating shaft (24) is respectively fixedly connected to a gear (25) and a stirring rod group (26), and the gear (25) and the gear ring (22) are meshed.
2. A cooling device for preparing compound fertilizer according to claim 1, characterized in that: The top of the cooling tank (1) is fixedly connected to a fixed sleeve plate (3), and the front of the fixed sleeve plate (3) is provided with a reciprocating dredging mechanism (4).
3. A cooling device for preparing compound fertilizer according to claim 2, characterized in that: The reciprocating dredging mechanism (4) comprises a second motor (41), the second motor (41) is fixedly connected to the front side of the fixed sleeve (3), the output end of the second motor (41) is fixedly connected to a first transmission bar (42), the front side of the first transmission bar (42) is rotatably connected to a second transmission bar (43), the front side of the second transmission bar (43) is rotatably connected to a connecting bar (44), one side of the connecting bar (44) is fixedly connected to a connecting rod (45), the connecting rod (45) and the fixed sleeve (3) are slidably connected, and the bottom of the connecting rod (45) is fixedly connected to a dredging head (46).
4. A cooling device for preparing compound fertilizer according to claim 1, characterized in that: The top of the cooling tank (1) is connected to a feed port (5), one side of the cooling tank (1) is fixedly connected to a support plate (6), the top of the support plate (6) is fixedly connected to a storage box (7), one side of the storage box (7) is provided with a pump (8), the pump (8) is connected to the cooling tank (1) through a pipeline (9), the bottom of the cooling tank (1) is fixedly connected to a support column (10), the bottom of the support column (10) is fixedly connected to a support seat (11), and the center of the bottom of the cooling tank (1) is connected to a discharge port (12).
5. A cooling device for preparing compound fertilizer according to claim 1, characterized in that: Three rotating shafts (24) are provided and are distributed in a ring array on the inner wall of the connecting arm (23); the three gears (25) are all meshed with the gear ring (22); and three stirring rod groups (26) are provided on the outer surface of each rotating shaft (24).
6. A cooling device for preparing compound fertilizer according to claim 4, characterized in that: Four support columns (10) are provided and distributed in a circular array at the bottom edge of the cooling tank (1).