Baking device for LED lamp production

By designing multiple sets of placement plates and placement groove structures, combined with the settings of the first ventilation frame, air intake fan and mesh plate, the problems of uneven heating and low heating efficiency in the existing LED photoelectric oven are solved, and more efficient LED lamp production and higher quality finished products are achieved.

CN222824700UActive Publication Date: 2025-05-02ZHONGSHAN PULONG SEMICON EQUIP CO LTD
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Patent Information

Application Number
CN202421806803.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2025-05-02
Estimated Expiration
2034-07-29

AI Technical Summary

Technical Problem

The existing LED photoelectric ovens are heated by heating with heating pipes inside, resulting in uneven heating of the workpiece and insufficient curing degree. The heating efficiency is low and the power consumption is high, which affects the production progress of LED lamps and the quality of finished products.

Method used

A baking device for LED lamp production is designed. By setting up multiple sets of placement plates and placement groove structures, the baking efficiency and finished product quality of the LED lamp are improved, and by setting up a first ventilation frame, air intake fan and mesh plate, the uniformity of heat transfer and gas flowability of the baking device are improved.

Benefits of technology

The number of LED lamps that can be produced at one time has been increased, the production progress of LED lamps has been accelerated, the quality of finished LED lamps has been improved, and energy consumption has been reduced by optimizing heat transmission and gas circulation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The baking device for LED lamp production comprises a box shell, a hollow frame body is fixedly connected to the inner wall of the box shell, a plurality of sets of sliding groove frames are fixedly connected to the two sides of the inner wall of the hollow frame body, placing plates are fixedly connected to the opposite faces of sliding plates, a plurality of sets of first ventilation frames vertically penetrate through the placing plates, and a plurality of sets of placing grooves are formed in the top faces of the placing plates. The containing grooves are formed in the two sides of the first ventilation frame, a box body is fixedly connected to the rear end of the box shell, multiple sets of sliding frames penetrate through the front end of the box body, heating plates are slidably connected to the inner walls of the sliding frames, multiple sets of heating wires are installed in the heating plates, and the heating plates can slide to the positions over the containing plates. According to the LED lamp baking device, the number of LED lamps which can be produced at a time can be increased, meanwhile, the production progress of the LED lamps is accelerated, the heating plate can be moved to the position over each set of containing plates, the baking efficiency of the LED lamps can be improved, and the finished product quality of the LED lamps is further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of industrial baking equipment, in particular to a baking device for LED lamp production. Background Art

[0002] LED lamp is a kind of lighting equipment based on semiconductor materials, and its core is light-emitting diode. There are many types of LED lamps, including spotlights, bulbs, candle lamps, light strips, etc., which are suitable for different lighting needs. The baking device for LED lamp production is the curing oven in the LED optoelectronic industry, which is widely used for curing digital tubes, LED light-emitting diodes, SMD, high power, SMD, etc.

[0003] The existing LED photoelectric oven is a method of setting steel frames in multiple layers horizontally in the box, and the workpiece is placed on the steel frame for baking and curing. In order to improve the baking efficiency, a larger electric oven is usually used for baking. However, the current large electric oven is heated by a heating tube installed inside, and the material is heated and cured by hot air circulation heating. The workpiece is placed in the position inside the electric oven cavity, and there will be uneven heating and insufficient curing degree, which affects the performance of the workpiece. In addition, the heating efficiency of the hot air circulation heating method is low and the power consumption is high. Based on these problems, Chinese patent CN115711534A discloses an LED photoelectric oven, which places the workpiece into the box in the heating chamber through the feed port, and irradiates and heats the workpiece in the box by heating the heating component. The rotating component is connected to the box through the connecting component, and the box is driven to rotate at a stable and uniform speed horizontally by the rotating component, so that the workpiece in the box is heated more evenly under the heating component, and the curing degree of the workpiece is more stable. The temperature of the corresponding area in the box is sensed by the temperature sensing component in the box, and then the temperature of each area in the box is kept stable by adjusting the adjustment component, so that the workpiece in each area in the box is further heated evenly, and the curing effect of the workpiece is deepened.

[0004] The workpiece placement area inside the LED photoelectric oven is small, so the number of LED lamps that can be produced at one time is also relatively small, which seriously affects the production progress of the LED lamps. At the same time, a rotating component is provided inside the LED photoelectric oven. If the workpiece is not placed stably, it will cause the workpiece to fall from the placement area, thus affecting the quality of the finished LED lamp. Utility Model Content

[0005] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and utility model name of this application to avoid blurring the purpose of this section, specification abstract and utility model name, and such simplifications or omissions cannot be used to limit the scope of the utility model.

[0006] To solve the above problems, the utility model adopts the following technical solutions.

[0007] A baking device for producing LED lamps, comprising a box shell, wherein a hollow frame is fixedly connected to the inner wall of the box shell, a plurality of slide slot frames are fixedly connected to both sides of the inner wall of the hollow frame, a slide plate is sleeved on the inner wall of the slide slot frame, a plug rod penetrates the top center of the slide slot frame and the slide plate, a placement plate is fixedly connected to the opposite side of the slide plate, a plurality of first ventilation frames are vertically penetrated in the placement plate, a plurality of placement slots are provided on the top surface of the placement plate, the placement slots are arranged on both sides of the first ventilation frame, the rear end of the box shell is fixedly connected to the box body, a plurality of slide frames are penetrated at the front end of the box body, a heating plate is slidably connected to the inner wall of the slide frame, a plurality of heating wires are installed in the heating plate, and the heating plate can slide to the top of the placement plate.

[0008] As a further description of the above technical solution:

[0009] Multiple groups of mesh plates are passed through one side of the inner wall of the hollow frame, and multiple groups of mounting plates are passed through the other side of the inner wall of the hollow frame. Threaded through holes are opened at both ends of the mounting plates, and the inner walls of the threaded through holes are threadedly connected to air intake fans. The top of the air intake fan is fixedly connected to a wiring hole column, and the inner walls of the wiring hole columns are plugged with a first data cable.

[0010] As a further description of the above technical solution:

[0011] A hinge is fixedly connected to one side of the front end of the box shell, and the movable end of the hinge is rotatably connected to the box door. A temperature detector is installed in the box door. The end of the first data cable is fixedly connected to an L-shaped data cable tube, and the other side of the front end of the box shell is fixedly connected to a first control panel, and the top of the L-shaped data cable tube is fixedly connected to the bottom end of the outer wall of one side of the first control panel.

[0012] As a further description of the above technical solution:

[0013] Cavities are opened on both sides of the inner wall of the box shell, and side panels are sleeved on one end of the inner wall of the cavity, and plug plates are fixedly connected to the two ends of the outer walls of both sides of the box shell, and threaded shafts are fixedly connected to the two ends of the outer wall of one side of the plug plate, and the outer walls of the threaded shafts are threadedly connected with a first nut, and one end of the outer wall of the side panel is fixedly connected to a frame, and the outer walls of the plug plate pass through both ends of the frame, and second ventilation frames are installed on both ends of the side panels, and the outer edges of the opposite sides of the two groups of the second ventilation frames are fixedly connected with bristle Velcro, and the opposite sides of the bristle Velcro are movably connected with round Velcro, and the opposite sides of the round Velcro are fixedly connected with a dustproof ventilation net.

[0014] As a further description of the above technical solution:

[0015] Dustproof mesh frames are passed through both sides of the inner wall of the box, and the rear end of the heating plate is fixedly connected to a second data cable, and the end of the second data cable is fixedly connected to a second control panel.

[0016] As a further description of the above technical solution:

[0017] Both ends of the bottom of the box body are penetrated by a hollow sliding frame, the inner wall of the hollow sliding frame is slidably connected to a U-shaped frame, the front end of the U-shaped frame is fixedly connected to both sides of the rear end of the heating plate, and the rear end of the U-shaped frame is fixedly connected to a T-shaped frame.

[0018] As a further description of the above technical solution:

[0019] A placement frame is sleeved on the bottom end of the outer wall of the box shell, and bases are fixedly connected to both ends of the bottom of the placement frame. Bumps are fixedly connected to both ends of the bottom of the box shell, and the bottom ends of the outer walls of the bumps are sleeved on the sleeve frames. Long threaded rods penetrate both sides of the inner wall of the sleeve frame, and a second nut is threadedly connected to one end of the outer wall of the long threaded rod, and universal wheels are fixedly connected to both ends of the bottom of the sleeve frame.

[0020] Compared with the prior art, the beneficial effects of the utility model are:

[0021] (1) By setting up multiple groups of placement plates and placement slot structures, not only can the number of LED lamps that can be produced at one time be increased, but also the production progress of LED lamps can be accelerated. The heating plate can be moved to the top of each group of placement plates, which is beneficial to improve the baking efficiency of LED lamps and further improve the quality of finished LED lamps.

[0022] (2) By setting up the first ventilation frame, it is helpful to improve the uniformity of heat transfer inside the baking device, and it is also helpful for the rapid circulation of gas. By setting up an air intake fan, the outside air can be quickly introduced into the baking device, thereby dissipating the heat inside the baking device. By setting up a simple connection method between the air intake fan and the threaded through hole, the disassembly and assembly steps of the air intake fan are made more convenient and quick. By setting up a mesh plate, the heat in the baking device can be quickly discharged.

[0023] (3) The outer walls of both sides of the heating plate can slide closely against the inner wall of the hollow frame, thereby shielding the air outlet holes of the air intake fan and the air intake holes of the mesh plate. When the heating plate is moved out from above the placement plate, the air intake fan can be turned on to uniformly dissipate heat inside the baking device.

[0024] (4) By setting up a dust-proof ventilation net, dust in the outside air can be blocked. By setting up a simple connection method between the round Velcro and the bristle Velcro, the disassembly and assembly steps of the dust-proof ventilation net are more convenient and quick, and it is also convenient to replace or clean the dust-proof ventilation net. By setting up universal wheels, the entire baking device can be moved more conveniently. By setting up a connection structure between the long threaded rod and the second nut, the protrusion can be fixed in the sleeve frame. By setting up a simple connection method between the long threaded rod and the second nut, the disassembly and assembly steps of the universal wheels are more convenient and quick. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is one of the structural diagrams of the utility model;

[0026] Figure 2 This is the second structural diagram of the utility model;

[0027] Figure 3 It is a front view of the utility model;

[0028] Figure 4 It is a front cross-sectional view of the utility model;

[0029] Figure 5 It is a rear cross-sectional view of the utility model;

[0030] Figure 6 For this utility model Figure 4 A partial enlarged view of the middle A area;

[0031] Figure 7 For this utility model Figure 4 A partial enlarged view of the middle B area;

[0032] Figure 8 For this utility model Figure 4 A partial enlarged view of the middle C area;

[0033] Fig. 9 For this utility model Figure 4 A partial enlarged view of the D area in the middle;

[0034] Fig.10 For this utility model Figure 4 A partial enlarged view of area E in the middle. DETAILED DESCRIPTION

[0035] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0036] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0037] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not refer to the same embodiment, nor is it a separate or selective embodiment that is mutually exclusive with other embodiments. The present invention provides the following embodiments.

[0038] Reference Figure 1-10 The utility model provides an embodiment: a baking device for LED lamp production, including a box shell 1, a hollow frame 2 is fixedly connected to the inner wall of the box shell 1, a square cavity penetrating from front to back is opened in the box shell 1, the outer wall of the hollow frame 2 is installed in the square cavity inside the box shell 1, multiple groups of slide slot frames 3 are fixedly connected on both sides of the inner wall of the hollow frame 2, a slide plate 4 is sleeved on the inner wall of the slide slot frame 3, the slide slot frame 3 and the slide plate 4 have the same length, the slide slot frame 3 and the slide plate 4 are penetrated by a plug rod 5 at the top center, the slide slot frame 3 and the slide plate 4 are provided with a perforation at the top center, the slide slot frame 3 and the slide plate 4 have the same size of the perforations and are interconnected, the outer wall of the plug rod 5 penetrates the inner perforations of the slide slot frame 3 and the slide plate 4 at the same time, and the opposite surface of the slide plate 4 is fixed A placement plate 6 is fixedly connected, and the placement plate 6 can be fixed by setting a connection structure among the insertion rod 5, the slide groove frame 3 and the slide plate 4. By setting a simple connection method among the insertion rod 5, the slide groove frame 3 and the slide plate 4, the disassembly and assembly steps of the placement plate 6 are more convenient and quick. Multiple groups of first ventilation frames 7 are vertically penetrated in the placement plate 6, and multiple groups of through holes are opened in the placement plate 6 that penetrate up and down. The outer walls of the first ventilation frames 7 are all installed in the internal through holes of the placement plate 6. By setting the first ventilation frame 7, it is beneficial to improve the uniformity of heat transfer inside the baking device, and it also helps the rapid circulation of gas. Multiple groups of placement grooves 8 are opened on the top surface of the placement plate 6, and the placement grooves 8 are all set on both sides of the first ventilation frame 7.

[0039] A plurality of mesh plates 9 are passed through one side of the inner wall of the hollow frame 2. By setting the mesh plates 9, the heat in the baking device can be quickly discharged. A plurality of mounting plates 10 are passed through the other side of the inner wall of the hollow frame 2. Threaded through holes 11 are provided at both ends of the mounting plates 10. The inner walls of the threaded through holes 11 are threadedly connected with air intake fans 12. By setting the air intake fan 12, outside air can be quickly introduced into the baking device, thereby dissipating the heat inside the baking device. By setting a simple connection method between the air intake fan 12 and the threaded through holes 11, the disassembly and assembly steps of the air intake fan 12 are more convenient and quick. The top of the air intake fan 12 is fixedly connected with a wiring hole column 13. The inner wall of the wiring hole column 13 is plugged with a first data cable 14, and the first data cable 14 can be removed from the wiring hole column 13.

[0040] Both sides of the inner wall of the box shell 1 are provided with cavities 15, and one end of the inner wall of the cavity 15 is sleeved with a side plate 16, and both ends of the outer wall of both sides of the box shell 1 are fixedly connected with plug plates 17, and both ends of the outer wall of one side of the plug plate 17 are fixedly connected with a threaded shaft 18, and the outer wall of the threaded shaft 18 is threadedly connected with a first nut 19, and one end of the outer wall of the side plate 16 is fixedly connected with a frame 20, and the outer wall of the plug plate 17 passes through both ends of the frame 20, and both ends of the frame 20 are provided with square perforations that pass through the outer walls of both sides, and the outer wall of the plug plate 17 is installed in the inner wall perforations of the frame 20. By setting a connection structure between the plug plate 17, the frame 20, the threaded shaft 18 and the first nut 19, the side plate 16 can be fixed in the cavity 15, and the side After the plate 16 is removed, the first data cable 14 can be installed and removed, and second ventilation frames 21 are installed at both ends of the side plate 16, and the outer edges of the opposite sides of the two groups of second ventilation frames 21 are fixedly connected with bristle Velcro 22, and the opposite sides of the bristle Velcro 22 are movably connected with round Velcro 23, and the opposite sides of the round Velcro 23 are fixedly connected with dust-proof ventilation nets 24. By setting up the dust-proof ventilation net 24, dust in the outside air can be blocked, and by setting a simple connection method between the round Velcro 23 and the bristle Velcro 22, the disassembly and assembly steps of the dust-proof ventilation net 24 are more convenient and quick, and it is also convenient to replace or clean the dust-proof ventilation net 24.

[0041] A hinge 25 is fixedly connected to one side of the front end of the box shell 1, and a movable end of the hinge 25 is rotatably connected to a box door 26. A temperature detector 27 is installed in the box door 26. By setting the temperature detector 27, the temperature in the baking device can be detected. An L-shaped data line tube 28 is fixedly connected to the end of the first data line 14, and a first control panel 29 is fixedly connected to the other side of the front end of the box shell 1. The top of the L-shaped data line tube 28 is fixedly connected to the bottom end of the outer wall of one side of the first control panel 29. By setting the first data line 14 and the L-shaped data line tube 28 The connection structure between the first control panel 29 enables the first control panel 29 to control multiple groups of air intake fans 12. The rear end of the box shell 1 is fixedly connected to the box body 30. Both sides of the inner wall of the box body 30 are penetrated by dustproof mesh frames 31. By setting the dustproof mesh frames 31, the main effect of ventilation and heat dissipation is achieved. The front end of the box body 30 is penetrated by multiple groups of sliding frames 32. The inner walls of the sliding frames 32 are slidably connected with heating plates 33. The outer walls of the heating plates 33 on both sides can slide closely against the inner wall of the hollow frame 2, so as to shield the air outlet holes of the air intake fans 12 and the air inlet holes of the mesh plate 9.

[0042] The rear end of the heating plate 33 is fixedly connected to a second data line 34, and the end of the second data line 34 is fixedly connected to a second control panel 35. By setting the second control panel 35, the heating plate 33 can be controlled. Hollow sliding frames 36 are passed through both ends of the bottom of the box body 30, and a U-shaped frame 37 is slidably connected to the inner wall of the hollow sliding frame 36. The front end of the U-shaped frame 37 is fixedly connected to the two sides of the rear end of the heating plate 33, and the rear end of the U-shaped frame 37 is fixedly connected to a T-shaped frame 38. By setting the T-shaped frame 38 and the U-shaped frame 37, multiple groups of heating plates 33 can be moved simultaneously, and the heating plates 33 can be moved to be directly above the placement plate 6.

[0043] A placement frame 39 is sleeved on the bottom end of the outer wall of the box shell 1, and both ends of the bottom of the placement frame 39 are fixedly connected to a base 40, and both ends of the bottom of the box shell 1 are fixedly connected to protrusions 41, and the bottom ends of the outer walls of the protrusions 41 are sleeved with a sleeve frame 42, and threaded long rods 43 are passed through both sides of the inner wall of the sleeve frame 42, and one end of the outer wall of the threaded long rod 43 is threadedly connected to a second nut 44, and both ends of the bottom of the sleeve frame 42 are fixedly connected with universal wheels 45, and multiple groups of heating wires 46 are installed in the heating plate 33. By setting the universal wheel 45, the whole baking device can be moved more conveniently, and the protrusion 41 can be fixed in the sleeve frame 42 by setting the connection structure between the threaded long rod 43 and the second nut 44. By setting a simple connection method between the threaded long rod 43 and the second nut 44, the disassembly and assembly steps of the universal wheel 45 are more convenient and quick.

[0044] The above content is a further detailed description of the utility model in combination with specific implementation methods. It cannot be determined that the specific implementation of the utility model is limited to these descriptions. For ordinary technicians in the technical field to which the utility model belongs, without departing from the concept of the utility model, they can also make several simple deductions or substitutions, which should be regarded as belonging to the scope of protection determined by the claims submitted for the utility model.

Claims

1. A baking device for LED lamp production, comprising a box shell (1), characterized in that: The inner wall of the box shell (1) is fixedly connected to a hollow frame (2), and both sides of the inner wall of the hollow frame (2) are fixedly connected to multiple groups of slide groove frames (3), and the inner wall of the slide groove frame (3) is sleeved with a slide plate (4). The top center of the slide groove frame (3) and the slide plate (4) are penetrated by a plug rod (5), and the opposite surface of the slide plate (4) is fixedly connected to a placement plate (6), and multiple groups of first ventilation frames (7) are vertically penetrated in the placement plate (6), and multiple groups of placement grooves (8) are provided on the top surface of the placement plate (6), and the placement grooves (8) are arranged on both sides of the first ventilation frame (7). The rear end of the box shell (1) is fixedly connected to a box body (30), and the front end of the box body (30) is penetrated by multiple groups of slide frames (32), and the inner wall of the slide frame (32) is slidably connected to a heating plate (33), and multiple groups of heating wires (46) are installed in the heating plate (33), and the heating plate (33) can slide to the top of the placement plate (6).

2. The baking device for LED lamp production according to claim 1, characterized in that: A plurality of mesh plates (9) are passed through one side of the inner wall of the hollow frame (2), and a plurality of mounting plates (10) are passed through the other side of the inner wall of the hollow frame (2). Threaded through holes (11) are provided at both ends of the mounting plates (10), and the inner walls of the threaded through holes (11) are threadedly connected to air intake fans (12). The top of the air intake fans (12) are fixedly connected to wiring hole columns (13), and the inner walls of the wiring hole columns (13) are plugged with first data cables (14).

3. The baking device for LED lamp production according to claim 2, characterized in that: A hinge (25) is fixedly connected to one side of the front end of the box shell (1); a movable end of the hinge (25) is rotatably connected to a box door (26); a temperature detector (27) is installed in the box door (26); an end of the first data line (14) is fixedly connected to an L-shaped data line tube (28); a first control panel (29) is fixedly connected to the other side of the front end of the box shell (1); a top end of the L-shaped data line tube (28) is fixedly connected to a bottom end of an outer wall of one side of the first control panel (29).

4. The baking device for LED lamp production according to claim 1, characterized in that: Both sides of the inner wall of the box shell (1) are provided with cavities (15), one end of the inner wall of the cavity (15) is sleeved with a side plate (16), both ends of the outer wall of both sides of the box shell (1) are fixedly connected with plug plates (17), both ends of the outer wall of one side of the plug plate (17) are fixedly connected with a threaded shaft (18), the outer wall of the threaded shaft (18) is threadedly connected with a first nut (19), one end of the outer wall of the side plate (16) is fixedly connected with a frame (20), the outer wall of the plug plate (17) penetrates both ends of the frame (20), and second ventilation frames (21) are installed at both ends of the side plate (16), and the outer edges of the opposite sides of the two groups of the second ventilation frames (21) are fixedly connected with bristle Velcro (22), the opposite sides of the bristle Velcro (22) are movably connected with round Velcro (23), and the opposite sides of the round Velcro (23) are fixedly connected with a dustproof ventilation net (24).

5. The baking device for LED lamp production according to claim 1, characterized in that: Dustproof mesh frames (31) are passed through both sides of the inner wall of the box body (30), the rear end of the heating plate (33) is fixedly connected to a second data line (34), and the end of the second data line (34) is fixedly connected to a second control panel (35).

6. The baking device for LED lamp production according to claim 1, characterized in that: Both ends of the bottom of the box body (30) are penetrated by a hollow sliding frame (36), the inner wall of the hollow sliding frame (36) is slidably connected to a U-shaped frame (37), the front end of the U-shaped frame (37) is fixedly connected to both sides of the rear end of the heating plate (33), and the rear end of the U-shaped frame (37) is fixedly connected to a T-shaped frame (38).

7. The baking device for LED lamp production according to claim 1, characterized in that: A placement frame (39) is sleeved at the bottom end of the outer wall of the box shell (1), and both ends of the bottom of the placement frame (39) are fixedly connected to a base (40). Both ends of the bottom of the box shell (1) are fixedly connected to a protrusion (41), and the bottom end of the outer wall of the protrusion (41) is sleeved with a sleeve frame (42). Both sides of the inner wall of the sleeve frame (42) are penetrated by a threaded long rod (43), and one end of the outer wall of the threaded long rod (43) is threadedly connected to a second nut (44), and both ends of the bottom of the sleeve frame (42) are fixedly connected to a universal wheel (45).

Citation Information

Patent Citations

  • LED photoelectric oven

    CN115711534A