Conveying device
By designing multiple side-by-side conveying lines and material picking and transfer mechanisms, a continuous "S"-shaped conveying path is formed, and the tooling backflow line is used to solve the problems of insufficient baking time for products in the tunnel furnace and idle work equipment, achieving efficient and uniform baking and tooling management.
Patent Information
- Application Number
- CN202421498336.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-06-27
AI Technical Summary
In existing tunnel furnaces, in order to ensure the product is fully baked, it is usually necessary to slow down the running speed of the conveyor line, resulting in a small amount of feeding and a long production cycle.
A conveying device consisting of multiple conveying lines arranged side by side and multiple material picking and transfer mechanisms is designed to extend the flow path of the product in the tunnel furnace by forming a continuous "S"-shaped conveying path, and reduce the idle time of the workpiece through the tooling backflow line.
It achieves the extension of the baking time of the product in the tunnel furnace without slowing down the conveying speed, ensuring even baking, and reducing the idle time of the tooling and manual transfer time.
Smart Images

Figure CN222824791U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of mechanical transmission, in particular to a conveying device. Background Art
[0002] The tunnel furnace is a tunnel-type mechanical equipment that bakes products through heat conduction, convection and radiation. The tunnel furnace body is generally very long, and the baking chamber is a narrow tunnel with a continuously running conveyor line in the tunnel. The product is placed on the tooling, and the tooling generates relative movement between the conveyor chain plate, steel belt or mesh belt and the electric heating element or direct combustion rod. Thus, the work of uniform baking and conveying is completed. In order to fully bake the product in the tunnel furnace, the running speed of the conveyor line is usually slowed down, but this will result in a small amount of loading and a long production cycle. Utility Model Content
[0003] In view of the deficiencies in the prior art, the utility model provides a conveying device that replaces the ordinary linear conveying line, which can not only lengthen the conveying line body to ensure rapid feeding of workpieces, but also reduce the occupied space, and can be used in various occasions.
[0004] In order to achieve the above object, the utility model is realized by the following technical solutions:
[0005] A conveying device, comprising a first conveying line, a second conveying line, a third conveying line and a fourth conveying line, wherein the first conveying line, the second conveying line, the third conveying line and the fourth conveying line are arranged side by side, the second conveying line is located between the first conveying line and the third conveying line, and the fourth conveying line is located on a side of the third conveying line away from the second conveying line;
[0006] It also includes a first material picking and moving mechanism and a second material picking and moving mechanism. The output end of the first conveyor line and the input end of the second conveyor line are located on the same side of the first material picking and moving mechanism. The first material picking and moving mechanism is connected to the output end of the first conveyor line and the input end of the second conveyor line. The output end of the second conveyor line and the input end of the third conveyor line are located on the same side of the second material picking and moving mechanism. The second material picking and moving mechanism is connected to the output end of the second conveyor line and the input end of the third conveyor line.
[0007] Furthermore, the conveying device also includes a feed transition mechanism, a feed shifting mechanism, and a feed pushing mechanism. The feed pushing mechanism is located at the input end of the first conveying line, the feed shifting mechanism is located at the side of the second material taking and shifting mechanism facing away from the second conveying line and the third conveying line, and the feed transition mechanism is located at the side of the feed shifting mechanism facing away from the second conveying line and the third conveying line;
[0008] The feeding transition mechanism has the same conveying direction as the feeding pushing mechanism. The feeding transfer mechanism connects to the feeding transition mechanism and the feeding pushing mechanism. The feeding transfer mechanism's conveying direction is perpendicular to the feeding transition mechanism and the feeding pushing mechanism. The feeding pushing mechanism pushes the tooling with products on the feeding transfer mechanism to the first conveyor line.
[0009] Furthermore, the feed transition mechanism is a belt conveyor mechanism, which specifically includes a motor, a plurality of rollers and belts wound around the rollers. The motor drives the rollers to rotate, thereby driving the belts to run.
[0010] Furthermore, the material feeding and moving mechanism includes a first cylinder and two rows of rollers, the two rows of rollers are mounted on a slide of the first cylinder, and the axial direction of the rollers is perpendicular to the direction of reciprocating movement of the slide.
[0011] Furthermore, the material feeding and pushing mechanism includes two connecting rails arranged side by side at intervals, a second cylinder located above the two connecting rails, and a pushing block connected to the slide of the second cylinder and extending downward. The second cylinder is arranged astride the first conveyor line and the material feeding and moving mechanism. The second cylinder drives the pushing block to reciprocate along the extension direction of the connecting rails. The two connecting rails are connected to the first conveyor line and to the two rows of rollers moved to the bottom of the second cylinder. The pushing block is used to push the tooling placed on the two rows of rollers onto the first conveyor line via the two connecting rails.
[0012] Furthermore, the first material picking and moving mechanism and the second material picking and moving mechanism have the same structure. The first material picking and moving mechanism includes a column, a fifth cylinder horizontally installed on the column, a third cylinder connected to the slide of the fifth cylinder and vertically arranged, and a fourth cylinder connected to the end of the push rod of the third cylinder. A clamping block is respectively connected to the cylinder body and the push rod of the fourth cylinder. The fourth cylinder drives the two clamping blocks to move closer to or away from each other in the horizontal plane, thereby picking up or releasing the tooling.
[0013] Further, any one of the first conveyor line, the second conveyor line, the third conveyor line and the fourth conveyor line includes a conveyor chain assembly, an auxiliary wheel assembly and a guide component;
[0014] The transmission chain assembly includes a driving sprocket, a driven sprocket, a chain and a motor. The chain is wound around the driving sprocket and the driven sprocket. The motor drives the driving sprocket to rotate. A plurality of positioning blocks are installed on the chain at equal intervals. The transmission chain assembly also includes a plurality of push blocks. The push blocks are detachably plugged into the positioning blocks. The plurality of push blocks are distributed at equal intervals along the chain.
[0015] The auxiliary wheel assembly includes two rows of rollers, and the conveyor chain assembly is located between the two rows of rollers;
[0016] The guide component comprises two guide bars parallel to the conveying chain assembly. The two guide bars are respectively located on the side of the two rows of rollers facing away from the conveying chain assembly. The top surface of the guide bars is higher than the top of the roller.
[0017] Furthermore, a groove is provided on the top surface of the positioning block, and a positioning column which is plugged and matched with the groove is provided on the bottom of the push block.
[0018] Furthermore, the positioning block and the pushing block are both in the shape of long strips, and the length direction of the two is perpendicular to the chain transmission direction. The tops of both sides of the pushing block in the width direction are provided with chamfers to facilitate the placement of tooling or products between the two pushing blocks.
[0019] Furthermore, both ends of the first conveyor line, the second conveyor line, the third conveyor line and the fourth conveyor line are provided with proximity switches for detecting push blocks, and at least one end of the fourth conveyor line is provided with a photoelectric sensor for detecting whether there are products on the tooling.
[0020] The utility model has the following beneficial effects:
[0021] The first conveyor line, the second conveyor line and the third conveyor line form a continuous "S"-shaped conveying device through the first material picking and moving mechanism and the second material picking and moving mechanism. The structure is compact. Under the condition that the length and width of the tunnel furnace are determined, the flow path of the product in the tunnel furnace is extended to the maximum extent, so that the product has sufficient baking time and is baked evenly. The fourth conveyor line is a tooling return line. The tooling returns to the product feeding end of the tunnel furnace. After the operator or the manipulator takes off the tooling on the fourth conveyor line at one end of the tunnel furnace, it can be used to hold the product on the first conveyor line immediately, eliminating the time for manual tooling transfer, reducing the idle time of the tooling and thus saving the number of tooling. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a three-dimensional structural schematic diagram of the conveying device of the embodiment of the utility model;
[0023] Figure 2 yes Figure 1 A top view of a conveying device;
[0024] Figure 3 is a sectional view of the fourth conveyor line;
[0025] Figure 4 is a schematic diagram of a first material taking and transferring mechanism;
[0026] Figure 5 It is a schematic diagram of the positional relationship among the feed transition mechanism, the feed shifting mechanism and the feed pushing mechanism.
[0027] Explanation of reference numerals: 1. First conveyor line; 2. Second conveyor line; 3. Third conveyor line; 4. Fourth conveyor line; 5. Feed transition mechanism; 6. Feed and transfer mechanism; 7. Feed and push mechanism; 8. First material picking and transfer mechanism; 9. Second material picking and transfer mechanism; 10. Conveyor chain assembly; 11. Motor; 12. Positioning block; 13. Push block; 14. Guide strip; 15. Roller; 16. Photoelectric sensor; 17. Proximity switch; 18. Groove; 19. Chamfer; 20. Tooling; 21. Belt; 61. First cylinder; 62. Baffle; 81. Fifth cylinder; 82. Third cylinder; 83. Fourth cylinder; 84. Clamp; 71. Connecting rail; 72. Second cylinder; 73. Push block. DETAILED DESCRIPTION
[0028] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0029] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0030] like Figures 1 to 5As shown, this embodiment discloses a conveying device, including a first conveying line 1, a second conveying line 2, a third conveying line 3 and a fourth conveying line 4. The first conveying line 1, the second conveying line 2, the third conveying line 3 and the fourth conveying line 4 are arranged side by side, the second conveying line 2 is located between the first conveying line 1 and the third conveying line 3, and the fourth conveying line 4 is located on the side of the third conveying line 3 away from the second conveying line 2. The conveying device also includes a feeding transition mechanism 5, a feeding and moving mechanism 6, a feeding and pushing mechanism 7, a first material picking and moving mechanism 8 and a second material picking and moving mechanism 9. The output end of the first conveying line 1 and the input end of the second conveying line 2 are located on the same side of the first material picking and moving mechanism 8, and the first material picking and moving mechanism 8 is connected to the output end of the first conveying line 1 and the input end of the second conveying line 2; the output end of the second conveying line 2 and the input end of the third conveying line 3 are located on the same side of the second material picking and moving mechanism 9, and the second material picking and moving mechanism 9 is connected to the output end of the second conveying line 2 and the input end of the third conveying line 3; the feeding and pushing mechanism 7 is located at the At the input end of the first conveyor line 1, the material feeding and moving mechanism 6 is located on the side of the second material picking and moving mechanism 9 facing away from the second conveyor line 2 and the third conveyor line 3, the material feeding transition mechanism 5 is located on the side of the material feeding and moving mechanism 6 facing away from the second conveyor line 2 and the third conveyor line 3, the material feeding transition mechanism 5 has the same conveying direction as the material feeding pushing mechanism 7, the material feeding and moving mechanism 6 is connected to the material feeding transition mechanism 5 and the material feeding pushing mechanism 7, the conveying direction of the material feeding and moving mechanism 6 is perpendicular to the conveying direction of the material feeding transition mechanism 5 and the material feeding pushing mechanism 7, and the material feeding pushing mechanism 7 pushes the tooling 20 with the product on the material feeding and moving mechanism 6 to the first conveyor line 1.
[0031] like Figure 2 The first conveyor line 1, the second conveyor line 2 and the third conveyor line 3 form a continuous "S"-shaped conveying device through the first material picking and transferring mechanism 8 and the second material picking and transferring mechanism 9. The structure is compact. Under the condition that the length and width of the tunnel furnace are determined, the flow path of the product in the tunnel furnace is extended to the maximum extent, so that the product has sufficient baking time and is baked evenly.
[0032] like Figure 3Any one of the first conveyor line 1, the second conveyor line 2, the third conveyor line 3 and the fourth conveyor line 4 includes a conveyor chain assembly 10, an auxiliary wheel assembly and a guide component; the conveyor chain assembly 10 includes a driving sprocket, a driven sprocket, a chain and a motor 11, the chain is wound around the driving sprocket and the driven sprocket, the motor 11 drives the driving sprocket to rotate, and a plurality of positioning blocks 12 are installed on the chain at equal intervals. The conveyor chain assembly 10 also includes a plurality of push blocks 13, the push blocks 13 are detachably plugged into the positioning blocks 12, and the plurality of push blocks 13 are distributed at equal intervals along the chain; the auxiliary wheel assembly includes two rows of rollers 15, and the conveyor chain assembly 10 is located between the two rows of rollers 15; the guide component includes two guide bars 14 parallel to the conveyor chain assembly 10, the two guide bars 14 are respectively located on the side of the two rows of rollers 15 facing away from the conveyor chain assembly 10, and the top surface of the guide bar 14 is higher than the top of the roller 15. The product is placed between two push blocks 13, and two guide bars 14 are used to limit the two sides of the product. The guide bars 14 and the push blocks 13 limit the four sides of the product to prevent the product from moving on the conveyor line. Photoelectric sensors 16 are installed at both ends of the conveyor chain assembly 10. Proximity switches 17 are installed at both ends of the chain, which can sense the push blocks 13 installed at equal distances on the chain. When the proximity switch 17 senses the push block 13, it transmits a signal to the control system, and the controller system controls the motor 11 to stop running to achieve the purpose of positioning the push block 13 on the chain. The conveyor chain assembly 10 in the first conveyor line 1, the second conveyor line 2, the third conveyor line 3 and the fourth conveyor line 4 can also be replaced by a belt 21 conveyor line.
[0033] The positioning block 12 and the push block 13 are plug-connected. Specifically, a groove 18 is provided on the top surface of the positioning block 12, and a positioning column that plugs and matches the groove 18 on the positioning block 12 is provided at the bottom of the push block 13. In other embodiments, the groove 18 can also be provided at the bottom of the push block 13, and the positioning column can be provided on the top surface of the positioning block 12. Preferably, the positioning block 12 and the push block 13 are both in the shape of long strips, and the length direction of both is perpendicular to the chain transmission direction. The top surface of the positioning block 12 is provided with at least two grooves 18 along the length direction, and correspondingly, at least two positioning columns are provided at the bottom of the push block 13. The long strip-shaped push block 13 is conducive to increasing the contact surface between the push block 13 and the product or tooling 20, and avoiding the displacement of the product or tooling 20. Chamfers 19 are provided on the top of both sides of the push block 13 in the width direction, which is conducive to placing the tooling 20 or the product between the two push blocks 13. The two push blocks 13 and the two guide strips 14 limit the tooling 20 or the product in four directions, namely, front, back, left, and right, to avoid the product or tooling 20 from moving during the conveying process. The motor 11 drives the chain to move, and the tooling 20 is placed between the push blocks 13 installed at equal distances on the chain. When the chain moves, the push blocks 13 push the tooling 20 to slide forward on the two rows of rollers 15. Since the push blocks 13 and the positioning blocks 12 are detachable, the conveyor line can convey tooling 20 and products of different sizes by adjusting the distance between the push blocks 13.
[0034] The fourth conveyor line 4 is a return line for the tooling 20. The third conveyor line 3 conveys the baked products and the tooling 20. After the worker or robot takes the product, the tooling 20 is placed on the fourth conveyor line 4 and returned to the end where the feed transition mechanism 5 is located. When the photoelectric sensor 16 continuously senses the product when the fourth conveyor line 4 is in operation, it indicates that the product has failed to be unloaded, and the control system issues a material jam alarm or a material removal failure alarm.
[0035] like Figure 5 The feed transition mechanism 5 is located on the side of the feed transfer mechanism 6 away from the third conveyor line 3. The conveying direction of the feed transition mechanism 5 is consistent with the conveying direction of the third conveyor line 3, and the conveying direction of the feed transfer mechanism 6 is perpendicular to the conveying direction of the feed transition mechanism 5. The feed transition mechanism 5 is a belt conveying mechanism, specifically including a motor 11, a plurality of rollers 15 and a belt 21 wound around the rollers 15. The motor 11 drives the rollers 15 to rotate, thereby driving the belt 21 to run. The belt 21 conveyor line can be replaced by a linear module, a cylinder, a conveyor chain and other mechanisms. The feed transition mechanism 5 conveys the tooling 20 loaded with products to the feed transfer mechanism 6.
[0036] like Figure 5 The feeding and moving mechanism 6 includes a first cylinder 61 and two rows of rollers 15. The two rows of rollers 15 are mounted on the slide of the first cylinder 61. The axial direction of the rollers 15 is perpendicular to the reciprocating direction of the slide. Baffles 62 are installed on both sides of the first cylinder 61 to prevent the tooling 20 from falling. The first cylinder 61 can be replaced by a linear module, a conveyor chain and other mechanisms. The first cylinder 61 transports the tooling 20 with products placed on the two rows of rollers 15 to the bottom of the feeding and pushing mechanism 7.
[0037] The running direction of the feeding pushing mechanism 7 is the same as that of the feeding transition mechanism 5, and both are perpendicular to the running direction of the feeding moving mechanism 6. Figure 5 The feeding and pushing mechanism 7 includes two docking rails 71 arranged side by side at intervals, a second cylinder 72 located above the two docking rails 71, and a pushing block 73 connected to the slide of the second cylinder 72 and extending downward. The second cylinder 72 is straddled on the first conveyor line 1 and the feeding and moving mechanism 6. The second cylinder 72 drives the pushing block 73 to reciprocate along the extension direction of the docking rails 71. The two docking rails 71 are docked with the first conveyor line 1 and with the two rows of rollers 15 moved to the bottom of the second cylinder 72. The pushing block 73 is used to push the tooling 20 placed on the two rows of rollers 15 to the first conveyor line 1 via the two docking rails 71.
[0038] The first material picking and moving mechanism 8 and the second material picking and moving mechanism 9 have the same structure. Figure 5The first material picking and moving mechanism 8 includes a column, a fifth cylinder 81 installed horizontally on the column, a third cylinder 82 connected to the slide of the fifth cylinder 81 and vertically arranged, and a fourth cylinder 83 connected to the end of the push rod of the third cylinder 82. A clamping block 84 is respectively connected to the cylinder body and the push rod of the fourth cylinder 83. The fourth cylinder 83 drives the two clamping blocks 84 to move closer to or away from each other in the horizontal plane, thereby picking up or releasing the tooling 20.
[0039] As described above, the embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in the field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some of the technical features therein with equivalents. These modifications or replacements do not make the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the utility model. Therefore, all other embodiments obtained by ordinary technicians in the field without making creative work belong to the protection scope of the utility model.
Claims
1. A conveying device, characterized in that: It includes a first conveyor line, a second conveyor line, a third conveyor line and a fourth conveyor line, wherein the first conveyor line, the second conveyor line, the third conveyor line and the fourth conveyor line are arranged side by side, the second conveyor line is located between the first conveyor line and the third conveyor line, and the fourth conveyor line is located on the side of the third conveyor line away from the second conveyor line; It also includes a first material picking and moving mechanism and a second material picking and moving mechanism. The output end of the first conveyor line and the input end of the second conveyor line are located on the same side of the first material picking and moving mechanism. The first material picking and moving mechanism is connected to the output end of the first conveyor line and the input end of the second conveyor line. The output end of the second conveyor line and the input end of the third conveyor line are located on the same side of the second material picking and moving mechanism. The second material picking and moving mechanism is connected to the output end of the second conveyor line and the input end of the third conveyor line.
2. The conveying device according to claim 1, characterized in that: It also includes a feed transition mechanism, a feed shifting mechanism, and a feed pushing mechanism. The feed pushing mechanism is located at the input end of the first conveyor line, the feed shifting mechanism is located at the side of the second material taking and shifting mechanism facing away from the second conveyor line and the third conveyor line, and the feed transition mechanism is located at the side of the feed shifting mechanism facing away from the second conveyor line and the third conveyor line; The feeding transition mechanism has the same conveying direction as the feeding pushing mechanism. The feeding transfer mechanism connects to the feeding transition mechanism and the feeding pushing mechanism. The feeding transfer mechanism's conveying direction is perpendicular to the feeding transition mechanism and the feeding pushing mechanism. The feeding pushing mechanism pushes the tooling with products on the feeding transfer mechanism to the first conveyor line.
3. The conveying device according to claim 2, characterized in that: The feed transition mechanism is a belt conveyor mechanism, which specifically includes a motor, a plurality of rollers and belts wound around the rollers. The motor drives the rollers to rotate, thereby driving the belts to run.
4. The conveying device according to claim 2, characterized in that: The material feeding and moving mechanism comprises a first cylinder and two rows of rollers. The two rows of rollers are mounted on a slide table of the first cylinder, and the axial direction of the rollers is perpendicular to the reciprocating direction of the slide table.
5. The conveying device according to claim 4, characterized in that: The feeding and pushing mechanism includes two connecting rails arranged side by side at intervals, a second cylinder located above the two connecting rails, and a pushing block connected to the slide of the second cylinder and extending downward. The second cylinder is arranged astride the first conveyor line and the feeding and moving mechanism. The second cylinder drives the pushing block to reciprocate along the extension direction of the connecting rails. The two connecting rails are connected to the first conveyor line and to the two rows of rollers moved to the bottom of the second cylinder. The pushing block is used to push the tooling placed on the two rows of rollers to the first conveyor line via the two connecting rails.
6. The conveying device according to claim 2, characterized in that: The first material picking and moving mechanism and the second material picking and moving mechanism have the same structure. The first material picking and moving mechanism includes a column, a fifth cylinder horizontally installed on the column, a third cylinder connected to the slide of the fifth cylinder and vertically arranged, and a fourth cylinder connected to the end of the push rod of the third cylinder. A clamping block is respectively connected to the cylinder body and the push rod of the fourth cylinder. The fourth cylinder drives the two clamping blocks to move closer to or away from each other in the horizontal plane, thereby picking up or releasing the tooling.
7. The conveying device according to claim 1, characterized in that: Any one of the first conveyor line, the second conveyor line, the third conveyor line and the fourth conveyor line comprises a conveyor chain assembly, an auxiliary wheel assembly and a guide component; The transmission chain assembly includes a driving sprocket, a driven sprocket, a chain and a motor. The chain is wound around the driving sprocket and the driven sprocket. The motor drives the driving sprocket to rotate. A plurality of positioning blocks are installed on the chain at equal intervals. The transmission chain assembly also includes a plurality of push blocks. The push blocks are detachably plugged into the positioning blocks. The plurality of push blocks are distributed at equal intervals along the chain. The auxiliary wheel assembly includes two rows of rollers, and the conveyor chain assembly is located between the two rows of rollers; The guide component comprises two guide bars parallel to the conveying chain assembly. The two guide bars are respectively located on the side of the two rows of rollers facing away from the conveying chain assembly. The top surface of the guide bars is higher than the top of the roller.
8. The conveying device according to claim 7, characterized in that: A groove is provided on the top surface of the positioning block, and a positioning column which is plugged and matched with the groove is provided on the bottom of the push block.
9. The conveying device according to claim 8, characterized in that The positioning block and the pushing block are both in the shape of long strips, and the length direction of the two is perpendicular to the chain transmission direction. The tops of both sides of the pushing blocks in the width direction are provided with chamfers for facilitating the placement of tooling or products between the two pushing blocks.
10. The conveying device according to claim 1, characterized in that: Both ends of the first conveyor line, the second conveyor line, the third conveyor line and the fourth conveyor line are provided with proximity switches for detecting the push blocks, and at least one end of the fourth conveyor line is provided with a photoelectric sensor for detecting whether there are products on the tooling.