Melting furnace structure for aluminum alloy production

By designing the melting furnace structure for aluminum alloy production, including automatic loading and stirring devices, the defects of the melting furnace loading and disassembly in the prior art have been solved, and the effects of efficient melting, long life and convenient disassembly are achieved.

CN222824804UActive Publication Date: 2025-05-02NANTONG HENGJIN COMPOSITE MATERIALS
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Patent Information

Application Number
CN202421800803.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-26
Publication Date
2025-05-02
Estimated Expiration
2034-07-26

AI Technical Summary

Technical Problem

The existing aluminum alloy melting furnace has defects in feeding and internal structure disassembly, resulting in large oxidation burnout, serious heat loss, short service life and inconvenient disassembly.

Method used

A melting furnace structure for aluminum alloy production is designed, including the furnace body, heating device and bracket, a melting inner liner and a melting chamber are installed, an automatic feeding device and agitating device are added, and the structure is stable and conveniently disassembled through the fixing parts.

Benefits of technology

By reducing energy losses, extending insulation time, improving melting effect, reducing labor intensity, extending service life, and simplifying the structure disassembly and cleaning process, production efficiency and safety are improved.

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Abstract

The utility model relates to the technical field of melting furnaces, in particular to a melting furnace structure for aluminum alloy production, which aims at solving the technical problem of overcoming the defects of feeding and internal structure disassembly of a melting furnace in the prior art and is mainly realized through the following technical scheme. Comprising a furnace body, a heating device and a support and further comprises a melting inner container, a feeding device and a stirring device, the melting inner container comprises a feeding cavity, a preheating cavity and a heating cavity, the feeding device comprises a feeding belt and a material blocking plate, the stirring device comprises a stirring shaft, a plurality of stirring blades and a driving part, the melting inner container and a melting chamber are arranged to generate a heat storage area, and the heat preservation time of the melting furnace is prolonged; the fed aluminum ingots are preheated and softened in the preheating cavity and then fall into the heating cavity, damage to the furnace bottom is reduced, the service life of the melting furnace is prolonged, the melting speed of the aluminum strips is increased through movement of the stirring device, local adhesion of the aluminum ingots is avoided, and the using effect of the melting furnace is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of melting furnaces, in particular to a melting furnace structure for aluminum alloy production. Background Art

[0002] With the development of my country's economy, the use of aluminum products in production and life is increasing. Aluminum alloy melting furnace is an indispensable and important equipment in the aluminum products industry. It can melt aluminum and adjust the alloy composition, and can provide high-quality raw materials for subsequent die-casting processes.

[0003] In the prior art, the aluminum ingot is melted by direct heating. At this time, the aluminum ingot is affected by the high-temperature flame and strong airflow, resulting in greater oxidation and burning loss, and a large amount of high-temperature smoke will be generated after heating, which causes high pollution and large heat energy loss; or the aluminum ingot in the inner liner is melted by heating the inner liner. This method reduces heat energy loss and increases heat storage function, but the raw material of the aluminum ingot falls directly from a high place, which is easy to damage the inner liner and reduce the service life of the melting furnace; in addition, the melting furnace with an inner liner is mostly fixed to a bracket, which is inconvenient for subsequent disassembly and cleaning. Utility Model Content

[0004] Therefore, the technical problem to be solved by the utility model is to overcome the defects of the prior art in the melting furnace loading and the internal structure disassembly, thereby providing a melting furnace structure for aluminum alloy production.

[0005] The above technical objectives of the utility model are achieved through the following technical solutions:

[0006] A melting furnace structure for aluminum alloy production, comprising a furnace body, a heating device and a bracket, wherein the furnace body is fixed on the bracket, the heating device is arranged in the furnace body, the furnace body comprises a loading chamber and a melting chamber, the bottom of the loading chamber is connected with the melting chamber, a liquid outlet is arranged on one side of the bottom of the melting chamber, and further comprises:

[0007] A melting liner, the melting liner is clamped and arranged in the melting chamber, the diameter of the melting liner is smaller than the diameter of the melting chamber, the melting liner comprises a feeding chamber, a preheating chamber and a heating chamber arranged in sequence from top to bottom, the feeding chamber, the preheating chamber and the heating chamber are clamped and arranged with each other, the feeding chamber is in the shape of a hollow truncated cone with a diameter decreasing from top to bottom, the preheating chamber is in the shape of a circular ring, the top of the heating chamber has a hollow truncated cone with a diameter increasing from top to bottom, and the bottom side wall of the heating chamber extends with a discharge port connected with a liquid outlet;

[0008] A feeding device, the feeding device is arranged beside the furnace body and fixed by a bracket, the feeding device is communicated with the side wall of the feeding chamber, the feeding device comprises a feeding belt and a baffle plate, the feeding belt is a conveyor belt structure, one end of the feeding belt is arranged on the ground, and the other end is connected to the feeding chamber and extends into the feeding chamber, the feeding chamber is provided with a feeding port corresponding to the feeding belt, and the baffle plate is vertically slidably arranged on the feeding chamber and is located outside the feeding port;

[0009] A stirring device is arranged in the melting tank, and the stirring device includes multiple stirring shafts and a plurality of stirring blades. The stirring shafts are arranged in a circular array along the axis of the melting chamber and are positioned and rotatably installed at the bottom of the heating chamber. The stirring blades are arranged on the stirring shafts, and the stirring blades on the same stirring shaft are staggered.

[0010] By adopting the above technical scheme, a melting liner and a melting chamber are provided, and the space between the melting liner and the melting chamber is increased to generate a heat storage area, thereby reducing energy loss and extending the insulation time of the melting furnace, thereby improving the subsequent melting effect; the feeding belt is used for automatic loading to reduce the labor intensity of manual loading, and the aluminum ingot is fed in from the bottom end of the feeding belt, rises to the feeding port through the conveyor belt structure, and falls into the furnace body and the feeding chamber from the feeding port. The heating device is first preheated and softened in the preheating chamber and then falls into the heating chamber, thereby reducing damage to the furnace bottom and increasing the service life of the melting furnace; when the heating device heats the aluminum ingot in the heating chamber, the movement of the stirring device can accelerate the melting speed of the aluminum belt, avoid local adhesion of the aluminum ingot, and ensure the use effect of the melting furnace.

[0011] Furthermore, a first smoke exhaust pipe extends outward from the top of the loading chamber, and a second smoke exhaust pipe extends from the side wall of the loading chamber near the top. The other ends of the first smoke exhaust pipe and the second smoke exhaust pipe are connected to the main smoke exhaust pipe, and the other end of the main smoke exhaust pipe is connected to the processing chamber.

[0012] By adopting the above technical solution, smoke exhaust ducts are added, and the first smoke exhaust pipe on the top and the second smoke exhaust pipe on the side wall work synchronously to make smoke discharge smoother, better collect smoke into the treatment room for treatment, and reduce pollution in the production process. Among them, the second smoke exhaust pipe can be connected to an active exhaust component to increase the smoke collection rate.

[0013] Furthermore, a sealing cover is provided above the feed chamber, the sealing cover is hinged to one side of the top of the melting chamber, the sealing cover is clamped to the top of the feed chamber, and the feeding belt is provided above the sealing cover.

[0014] By adopting the above technical solution, a sealing cover can be set up to close the cover after the aluminum ingot is melted to keep the filtrate warm, thereby improving the utilization rate of heat and reducing heat waste, ensuring the internal temperature is stable, and achieving energy-saving effects.

[0015] Furthermore, the sealing cover is connected to a control structure, which is a telescopic motor and is fixed to the inner wall of the feeding chamber, and the output end of the control structure is hinged to the top center of the sealing cover.

[0016] By adopting the above technical scheme, the control structure is connected with the sealing cover to automatically open and close the sealing cover, thereby avoiding the danger of manual operation of opening and closing, improving the safety of aluminum ingot melting operation, realizing aluminum ingot melting and heat preservation when the cover is closed, and facilitating the evacuation of smoke when the cover is opened, thereby ensuring a clean environment during melting.

[0017] Furthermore, an inclined blanking plate is extended from one side of the inner wall of the feed chamber near the top, and the height of the blanking plate near the axis of the feed chamber is lower than the height of the blanking plate away from the axis of the feed chamber.

[0018] By adopting the above technical scheme, aluminum ingots are fed from the loading chamber, buffered by the blanking plate so that the aluminum ingots are accumulated in the preheating chamber, and the heating device heats the preheating chamber to soften the aluminum ingots before they fall to the bottom of the heating chamber, thereby improving the utilization rate of thermal energy and heating the aluminum ingots evenly.

[0019] Furthermore, the melting liner is connected to the melting chamber through a first fixing part, and the first fixing part includes an upper receiving ring and a lower receiving ring. A receiving card is extended from the top of the feed chamber to the outer periphery, and the receiving card is clamped with the upper receiving ring. A disassembly card is extended vertically upward from the receiving card, and the disassembly card is relatively arranged on the top of the receiving card. The bottom of the heating chamber is arranged on the lower receiving ring.

[0020] By adopting the above technical solution, the upper receiving ring and the receiving card are clamped to fix the top of the feeding chamber, and the lower receiving ring supports the bottom of the heating chamber, so as to fix the upper and lower ends of the melting liner.

[0021] Furthermore, the feed chamber and the preheating chamber are connected by a second fixing member, the second fixing member includes a second fixing column extending at the bottom of the feed chamber and a second fixing ring extending at the outer side wall of the top of the preheating chamber, and the second fixing column and the second fixing ring are arranged correspondingly; the preheating chamber and the heating chamber are connected by a third fixing member, the third fixing member includes a third fixing column extending at the bottom of the preheating chamber and a third fixing ring extending at the outer side wall of the top of the heating chamber, the third fixing column and the third fixing ring are arranged correspondingly, and the second fixing ring and the third fixing column are staggered.

[0022] By adopting the above technical scheme, the second fixed column and the second fixed ring realize the fixed connection between the feed chamber and the preheating chamber, the second fixed column and the second fixed ring are plugged together to ensure accurate positioning, and the second fixed column can act as the lifting lug of the preheating chamber after the feed chamber is removed, so as to remove the preheating chamber; the third fixed column and the third fixed ring realize the fixed connection between the preheating chamber and the heating chamber, the third fixed column and the third fixed ring are plugged together to ensure accurate positioning, and the third fixed column can act as the lifting lug of the heating chamber after the preheating chamber is removed, so as to remove the heating chamber; the staggered arrangement of the second fixed ring and the third fixed column ensures the uniformity of the upper and lower weights of the preheating chamber cylinder, thereby ensuring the stability of the preheating chamber during lifting.

[0023] Furthermore, the stirring device also includes a driving member, which includes a rotating motor, an active friction wheel and a driven friction wheel coaxial with the stirring shaft, the rotating motor controls the rotation of the active friction wheel, the active friction wheel is arranged coaxially with the heating chamber and installed at the bottom of the melting chamber, the circumferential array of the driven friction wheel is arranged outside the active friction wheel and tangent to the active friction wheel, and the driven friction wheel is arranged at the bottom of the stirring shaft and installed at the bottom outside the heating chamber.

[0024] By adopting the above technical solution, the driving member is arranged outside the heating chamber without affecting the melting of the aluminum ingot in the heating chamber. The driving member drives the stirring shaft to rotate for stirring. The friction wheel is arranged without affecting the lifting and disassembly of the heating chamber, reducing positioning and alignment problems and avoiding structural interference.

[0025] In summary, the technical solution of the utility model has the following advantages:

[0026] 1. The melting furnace structure for aluminum alloy production provided by the utility model is provided with a melting liner and a melting chamber, and the space between the melting liner and the melting chamber is increased to generate a heat storage area, thereby reducing energy loss and extending the insulation time of the melting furnace, thereby improving the subsequent melting effect.

[0027] 2. The melting furnace structure for aluminum alloy production provided by the utility model utilizes a feeding belt for automatic loading to reduce the labor intensity of manual loading. Aluminum ingots are fed in from the bottom end of the feeding belt, rise to the feeding port through the conveyor belt structure, and fall into the furnace body and the feeding cavity from the feeding port.

[0028] 3. The utility model provides a melting furnace structure for aluminum alloy production. The heating device is first preheated and softened in the preheating chamber and then falls into the heating chamber, which reduces damage to the furnace bottom and increases the service life of the melting furnace. When the heating device heats the aluminum ingot in the heating chamber, the movement of the stirring device can accelerate the melting speed of the aluminum strip, avoid local adhesion of the aluminum ingot, and ensure the use effect of the melting furnace.

[0029] 4. The melting furnace structure for aluminum alloy production provided by the utility model is provided with a second fixing part and a third fixing part. While providing positioning for fixing the feeding chamber and the preheating chamber, and the preheating chamber and the heating chamber, the second fixing ring and the third fixing ring can also serve as lifting ears during lifting, so as to facilitate the disassembly and assembly of the overall structure. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0031] Figure 1 It is a schematic diagram of the overall structure of a melting furnace structure for aluminum alloy production provided in one embodiment of the utility model;

[0032] Figure 2 A cross-sectional view of a melting furnace structure for aluminum alloy production provided in one embodiment of the utility model;

[0033] Figure 3 It is a schematic diagram of the explosion structure of a furnace body provided in one embodiment of the utility model.

[0034] Description of reference numerals:

[0035] 1. Furnace body; 11. Loading chamber; 111. Feeding port; 112. First exhaust pipe; 113. Second exhaust pipe; 114. Main exhaust pipe; 115. Processing chamber; 12. Melting chamber; 121. Liquid outlet; 2. Bracket; 3. Melting liner; 31. Feeding chamber; 311. Sealing cover; 3111. Control structure; 312. Blanking plate; 313. Accepting card; 3131. Disassembly card; 32. Preheating chamber; 33. Heating chamber; 331. Discharge port; 34. The first fixing member; 341, the upper receiving ring; 342, the lower receiving ring; 35, the second fixing member; 351, the second fixing column; 352, the second fixing ring; 36, the third fixing member; 361, the third fixing column; 362, the third fixing ring; 4, the loading device; 41, the feeding belt; 42, the baffle plate; 5, the stirring device; 51, the stirring shaft; 52, the stirring blade; 53, the driving member; 531, the rotating motor; 532, the active friction wheel; 533, the driven friction wheel. DETAILED DESCRIPTION

[0036] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0037] A melting furnace structure for aluminum alloy production, such as Figure 1 and Figure 2 As shown, the furnace body 1 includes a furnace body 1, a heating device and a bracket 2. The furnace body 1 is fixed on the bracket 2. The heating device is arranged in the furnace body 1. The heating device (not shown in the figure) can be a natural gas spray gun or an electromagnetic heating device arranged around the furnace body 1. The furnace body 1 includes a feeding chamber 11 and a melting chamber 12. The bottom of the feeding chamber 11 is connected to the melting chamber 12. A liquid outlet 121 is arranged on one side of the bottom of the melting chamber 12. The furnace body 1 also includes a melting liner 3, a feeding device 4 and a stirring device 5.

[0038] The melting liner 3 is clamped and arranged in the melting chamber 12. The diameter of the melting liner 3 is smaller than that of the melting chamber 12. The melting liner 3 includes a feeding chamber 31, a preheating chamber 32 and a heating chamber 33 which are arranged sequentially from top to bottom. The feeding chamber 31, the preheating chamber 32 and the heating chamber 33 are clamped and arranged mutually. The feeding chamber 31 is in the shape of a hollow truncated cone with a diameter decreasing sequentially from top to bottom. The preheating chamber 32 is in the shape of a circular ring. The top of the heating chamber 33 has a hollow truncated cone with a diameter increasing sequentially from top to bottom. The bottom side wall of the heating chamber 33 extends with a discharge port 331 connected to the liquid outlet 121. The melting liner 3 and the melting chamber 12 are arranged to increase the space between the melting liner 3 and the melting chamber 12 to generate a heat storage area, reduce energy loss, extend the insulation time of the melting furnace, and improve the subsequent melting effect. The heating device is first preheated and softened in the preheating chamber 32 and then falls into the heating chamber 33, which reduces damage to the furnace bottom and increases the service life of the melting furnace.

[0039] The feeding device 4 is arranged on the left side of the furnace body 1 and is supported and fixed by the bracket 2. The feeding device 4 is connected to the side wall of the feeding chamber 11. The feeding device 4 includes a feeding belt 41 and a baffle plate 42. The feeding belt 41 is a conveyor belt structure. One end of the feeding belt 41 is arranged on the ground, and the other end is connected to the feeding chamber 11 and extends into the feeding chamber 11. The feeding chamber 11 is provided with a feeding port 111 corresponding to the feeding belt 41. The baffle plate 42 is vertically slidably arranged on the feeding chamber 11 and arranged outside the feeding port 111. Automatic feeding using the feeding belt 41 reduces the labor intensity of manual feeding. The aluminum ingot is fed in from the bottom end of the feeding belt 41, rises to the feeding port 111 through the conveyor belt structure, and falls into the furnace body 1 from the feeding port 111, and falls into the feeding cavity 31.

[0040] The stirring device 5 is arranged in the melting liner 3. The stirring device 5 includes a plurality of stirring shafts 51 and a plurality of stirring blades 52. The stirring shafts 51 are arranged in a circular array along the axis of the melting chamber 12 and are fixedly rotatably mounted at the bottom of the heating chamber 33. The stirring blades 52 are arranged on the stirring shafts 51. The stirring blades 52 on the same stirring shaft 51 are arranged alternately. The stirring device 5 avoids the center of the heating chamber 33, thereby preventing the falling aluminum ingot from hitting the stirring blades 52 or the stirring shaft 51 to damage the stirring device 5, thereby increasing its service life.

[0041] like Figure 1 and Figure 2 As shown, a first smoke exhaust pipe 112 extends outward from the top of the loading chamber 11, and a second smoke exhaust pipe 113 extends from the side wall of the loading chamber 11 near the top. The other ends of the first smoke exhaust pipe 112 and the second smoke exhaust pipe 113 are connected to a main smoke exhaust pipe 114, and the other end of the main smoke exhaust pipe 114 is connected to a processing chamber 115. By adding smoke exhaust ducts, the first smoke exhaust pipe 112 on the top and the second smoke exhaust pipe 113 on the side wall act synchronously to make smoke discharge smoother, better collect smoke and enter the processing chamber 115 for processing, thereby reducing pollution in the production process. The second smoke exhaust pipe 113 can be connected to an active exhaust member to increase the smoke collection rate.

[0042] like Figure 2 and Figure 3 As shown, a sealing cover 311 is also provided above the feed chamber 31, and the sealing cover 311 is hingedly provided on one side of the top of the melting chamber 12, and the sealing cover 311 is clamped with the top of the feed chamber 31, and the feeding belt 41 is provided above the sealing cover 311. The sealing cover 311 is connected with a control structure 3111, and the control structure 3111 is a telescopic motor and is fixed on the inner wall of the feed chamber 31, and the output end of the control structure 3111 is hingedly provided with the center of the top of the sealing cover 311. The sealing cover 311 can be closed after the aluminum ingot is melted to keep the filtrate warm, improve the utilization rate of heat and reduce the waste of heat, ensure the internal temperature is stable, and achieve energy-saving effect. The control structure 3111 is connected to the sealing cover 311 to automatically open and close the sealing cover 311, avoid the danger of manual operation of opening and closing, improve the safety of the aluminum ingot melting operation, realize the melting and insulation of the aluminum ingot when closing the cover, and facilitate the evacuation of smoke when opening the cover, so as to ensure a clean environment during melting.

[0043] like Figure 2 and Figure 3 As shown, an inclined blanking plate 312 is also provided on the inner wall of the feed chamber 31 near the top and extending toward the center of the circle. The height of the blanking plate 312 near the axis of the feed chamber 31 is lower than the height of the blanking plate 312 away from the axis of the feed chamber 31. The height of the left side of the blanking plate 312 is lower than the height of the right side. The aluminum ingot is fed from the loading chamber 11, and the blanking plate 312 is used for buffering so that the aluminum ingot is accumulated in the preheating chamber. The heating device heats the preheating chamber to soften the aluminum ingot and then falls to the bottom of the heating chamber 33, thereby improving the utilization rate of thermal energy and heating the aluminum ingot evenly.

[0044] like Figure 2 and Figure 3As shown, the melting liner 3 is connected to the melting chamber 12 through a first fixing member 34, and the first fixing member 34 includes an upper receiving ring 341 and a lower receiving ring 342. A receiving card 313 is extended from the top of the feed chamber 31 to the periphery, and the receiving card 313 is connected with the upper receiving ring 341. A disassembly card 3131 extends vertically upward from the receiving card 313, and the disassembly card 3131 is relatively arranged on the top of the receiving card 313, and the bottom of the heating chamber 33 is placed on the lower receiving ring 342. The upper receiving ring 341 is connected with the receiving card 313 to fix the top of the feed chamber 31, and the lower receiving ring 342 supports the bottom of the heating chamber 33, so as to fix the upper and lower ends of the melting liner 3.

[0045] The feed chamber 31 is connected to the preheating chamber 32 through a second fixing member 35. The second fixing member 35 includes a second fixing column 351 extending at the bottom of the feed chamber 31 and a second fixing ring 352 extending at the top outer wall of the preheating chamber 32. The second fixing column 351 and the second fixing ring 352 are correspondingly arranged. The second fixing column 351 and the second fixing ring 352 realize the fixed connection between the feed chamber 31 and the preheating chamber 32. The second fixing column 351 and the second fixing ring 352 are plugged to ensure accurate positioning. The second fixing column 351 can act as a lifting lug of the preheating chamber 32 after the feed chamber 31 is removed, so that the preheating chamber 32 can be removed.

[0046] The preheating chamber 32 and the heating chamber 33 are connected by a third fixing member 36, and the third fixing member 36 includes a third fixing column 361 extending at the bottom of the preheating chamber 32 and a third fixing ring 362 extending at the top outer wall of the heating chamber 33. The third fixing column 361 and the third fixing ring 362 are correspondingly arranged, and the third fixing column 361 and the third fixing ring 362 realize the fixed connection between the preheating chamber 32 and the heating chamber 33. The third fixing column 361 and the third fixing ring 362 are plugged in to ensure accurate positioning, and the third fixing column 361 can act as a lifting ear of the heating chamber 33 after the preheating chamber 32 is removed, so as to remove the heating chamber 33.

[0047] The second fixing ring 352 and the third fixing column 361 are staggered to ensure that the weight of the cylinder of the preheating chamber 32 is evenly distributed up and down, thereby ensuring the stability of the preheating chamber 32 during hoisting.

[0048] like Figure 2 and Figure 3As shown, the stirring device 5 also includes a driving member 53, which includes a rotating motor 531, an active friction wheel 532 and a driven friction wheel 533 coaxial with the stirring shaft 51. The rotating motor 531 controls the rotation of the active friction wheel 532. The active friction wheel 532 is coaxially arranged with the heating chamber 33 and installed at the bottom of the melting chamber 12. The driven friction wheel 533 is arranged in a circumferential array outside the active friction wheel 532 and tangent to the active friction wheel 532. The driven friction wheel 533 is arranged at the bottom of the stirring shaft 51 and installed at the outer bottom of the heating chamber 33. The driving member 53 is arranged outside the heating chamber 33 without affecting the melting of the aluminum ingot in the heating chamber 33. The stirring shaft 51 is driven by the driving member 53 to rotate for stirring. The friction wheel arrangement does not affect the hoisting and disassembly of the heating chamber 33, reduces positioning and alignment problems, and avoids structural interference.

[0049] The working principle and use method of the melting furnace structure for aluminum alloy production are as follows: the aluminum ingot is loaded by the loading device 4 and enters the inner wall of the furnace body 1 through the feeding port 111. The aluminum ingot on the feeding belt 41 falls freely and hits the blanking plate 312, and then is stuck in the preheating chamber 32 for preheating by the heating device. The aluminum ingot partially softens and falls into the heating furnace. When the aluminum ingot melts in the heating furnace, the stirring device 5 moves to drive the stirring blade 52 to stir the aluminum liquid by driving the rotating motor 531, thereby ensuring that the aluminum ingot is heated evenly. The molten aluminum liquid can be covered with a sealing cover 311 in the heating chamber 33 for insulation or discharged from the liquid outlet 121 through the discharge port 331 for subsequent casting operations.

[0050] The above description shows and describes the preferred embodiments of the utility model. As mentioned above, it should be understood that the utility model is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the utility model concept described herein through the above teachings or the technology or knowledge of the relevant field. The changes and modifications made by those skilled in the art do not depart from the spirit and scope of the utility model, and should be within the scope of protection of the claims attached to the utility model.

Claims

1. A melting furnace structure for aluminum alloy production, comprising a furnace body (1), a heating device and a bracket (2), wherein the furnace body (1) is fixed on the bracket (2), the heating device is arranged in the furnace body (1), the furnace body (1) comprises a loading chamber (11) and a melting chamber (12), the bottom of the loading chamber (11) is connected to the melting chamber (12), and a liquid outlet (121) is arranged on one side of the bottom of the melting chamber (12), characterized in that: Also includes: A melting liner (3), wherein the melting liner (3) is clamped and arranged in the melting chamber (12), the diameter of the melting liner (3) is smaller than the diameter of the melting chamber (12), the melting liner (3) comprises a feeding chamber (31), a preheating chamber (32) and a heating chamber (33) which are arranged in sequence from top to bottom, the feeding chamber (31), the preheating chamber (32) and the heating chamber (33) are clamped and arranged with each other, the feeding chamber (31) is in the shape of a hollow truncated cone with a diameter decreasing from top to bottom, the preheating chamber (32) is in the shape of a circular ring, the top of the heating chamber (33) is provided with a hollow truncated cone with a diameter increasing from top to bottom, and the bottom side wall of the heating chamber (33) is extended with a discharge port (331) which is connected with the liquid outlet (121); A feeding device (4), the feeding device (4) is arranged beside the furnace body (1) and fixed by a bracket (2), the feeding device (4) is communicated with the side wall of the feeding chamber (11), the feeding device (4) comprises a feeding belt (41) and a baffle plate (42), the feeding belt (41) is a conveyor belt structure, one end of the feeding belt (41) is arranged on the ground, and the other end is connected to the feeding chamber (11) and extends into the feeding chamber (11), the feeding chamber (11) is provided with a feeding port (111) corresponding to the feeding belt (41), and the baffle plate (42) is vertically slidably arranged on the feeding chamber (11) and arranged outside the feeding port (111); A stirring device (5), the stirring device (5) is arranged in the melting liner (3), the stirring device (5) comprises a plurality of stirring shafts (51) and a plurality of stirring blades (52), the stirring shafts (51) are arranged in a circular array along the axis of the melting chamber (12) and are rotatably mounted at the bottom of the heating chamber (33), the stirring blades (52) are arranged on the stirring shafts (51), and the stirring blades (52) on the same stirring shaft (51) are arranged in a staggered manner.

2. A melting furnace structure for aluminum alloy production according to claim 1, characterized in that: A first smoke exhaust pipe (112) extends outward from the top of the loading chamber (11), and a second smoke exhaust pipe (113) extends from a side wall of the loading chamber (11) close to the top. The other ends of the first smoke exhaust pipe (112) and the second smoke exhaust pipe (113) are both connected to a main smoke exhaust pipe (114), and the other end of the main smoke exhaust pipe (114) is connected to a processing chamber (115).

3. The melting furnace structure for aluminum alloy production according to claim 1, characterized in that: A sealing cover (311) is also provided above the feed chamber (31), and the sealing cover (311) is hingedly connected to one side of the top of the melting chamber (12). The sealing cover (311) is clamped with the top of the feed chamber (31), and the feeding belt (41) is provided above the sealing cover (311).

4. A melting furnace structure for aluminum alloy production according to claim 3, characterized in that: The sealing cover (311) is connected to a control structure (3111), which is a telescopic motor fixed to the inner wall of the feeding chamber (31), and the output end of the control structure (3111) is hingedly arranged at the top center of the sealing cover (311).

5. A melting furnace structure for aluminum alloy production according to claim 4, characterized in that: An inclined blanking plate (312) is also extended from the inner wall of the feed chamber (31) near the top, and the height of the blanking plate (312) near the axis of the feed chamber (31) is lower than the height of the blanking plate (312) away from the axis of the feed chamber (31).

6. A melting furnace structure for aluminum alloy production according to claim 1, characterized in that: The melting liner (3) is connected to the melting chamber (12) via a first fixing member (34), wherein the first fixing member (34) comprises an upper receiving ring (341) and a lower receiving ring (342), wherein a receiving card (313) is extended from the top of the feeding chamber (31) toward the periphery, wherein the receiving card (313) is engaged with the upper receiving ring (341), wherein a disassembly card (3131) is extended vertically upward from the receiving card (313), wherein the disassembly card (3131) is relatively arranged at the top of the receiving card (313), and wherein the bottom of the heating chamber (33) is arranged on the lower receiving ring (342).

7. A melting furnace structure for aluminum alloy production according to claim 6, characterized in that: The feeding chamber (31) and the preheating chamber (32) are connected via a second fixing member (35), wherein the second fixing member (35) comprises a second fixing column (351) extending from the bottom of the feeding chamber (31) and a second fixing ring (352) extending from the top outer wall of the preheating chamber (32), wherein the second fixing column (351) and the second fixing ring (352) are arranged correspondingly; the preheating chamber (32) and the heating chamber (33) are connected via a third fixing member (36), wherein the third fixing member (36) comprises a third fixing column (361) extending from the bottom of the preheating chamber (32) and a third fixing ring (362) extending from the top outer wall of the heating chamber (33), wherein the third fixing column (361) and the third fixing ring (362) are arranged correspondingly, and the second fixing ring (352) and the third fixing column (361) are arranged in an offset manner.

8. The melting furnace structure for aluminum alloy production according to claim 1, characterized in that: The stirring device (5) further comprises a driving member (53), wherein the driving member (53) comprises a rotating motor (531), an active friction wheel (532) and a driven friction wheel (533) coaxial with the stirring shaft (51); the rotating motor (531) controls the rotation of the active friction wheel (532); the active friction wheel (532) is coaxially arranged with the heating chamber (33) and mounted on the inner bottom of the melting chamber (12); the driven friction wheel (533) is arranged in a circumferential array on the outer side of the active friction wheel (532) and is tangent to the active friction wheel (532); and the driven friction wheel (533) is arranged at the bottom of the stirring shaft (51) and mounted on the outer bottom of the heating chamber (33).

Citation Information

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