Heat energy recovery mechanism of sterilization kettle

By designing a thermal energy recovery mechanism for sterilization kettle, heat exchanger is used to exchange heat energy, and hot water in the sterilization kettle with the water in the softened cold water tank is exchanged, which solves the problem of direct thermal energy discharge of sterilization kettle, realizes the recovery and reuse of heat energy, and improves energy utilization.

CN222824887UActive Publication Date: 2025-05-02XIAOGAN ZHOUJIU FOOD TECH CO LTD
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Patent Information

Application Number
CN202421653075.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-12
Publication Date
2025-05-02
Estimated Expiration
2034-07-12

AI Technical Summary

Technical Problem

During the cooling stage of the sterilization kettle, heat energy is directly discharged, resulting in high ambient temperature and waste of energy.

Method used

A thermal energy recovery mechanism for sterilization kettle is designed, and the high-temperature hot water in the sterilization kettle is exchanged through a heat exchanger with the softened cold water flowing out of the softened cold water tank, and stored in the softened hot water tank for next use or for other purposes.

Benefits of technology

Effectively recycle and reuse the thermal energy of the sterilizer, improves energy utilization, reduces the increase in ambient temperature and energy waste.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222824887U_ABST
    Figure CN222824887U_ABST
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Abstract

The utility model discloses a sterilization kettle heat energy recovery mechanism which comprises a heat exchanger, a sterilization kettle, a softening cold water tank and a softening hot water tank. The heat exchanger comprises a first pipeline and a second pipeline for heat exchange; the sterilization kettle is communicated with the first pipeline; the soft cold water tank is communicated with one end of the second pipeline; the softening hot water tank communicates with one end, far away from the softening cold water tank, of the second pipeline and one end, far away from the heat exchanger, of the softening hot water tank. According to the heat energy recovery mechanism of the sterilization kettle, heat energy of high-temperature hot water in the sterilization kettle can be exchanged into softened cold water flowing out of the softened cold water tank in the heat exchanger and conveyed into the softened hot water tank to be stored, and the heat energy can be injected into the sterilization kettle to be used during next sterilization or pumped into the boiler water tank to serve as boiler water. Or as equipment cleaning water, the energy utilization rate is improved.
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Description

[Technical field]

[0001] The utility model relates to the technical field of sterilizing kettles, in particular to a heat energy recovery mechanism for a sterilizing kettle. [Background technology]

[0002] At present, during the cooling stage of the autoclave, the water in the cooling tower at room temperature is pumped into the heat exchanger through the water pump of the outdoor cooling tower, and after heat exchange with the circulating water in the autoclave at 105°C, it enters the cooling tower for cooling. However, the configuration of the cooling tower, water pump, and water tank is large and the investment is large. At the same time, this method directly discharges the heat energy of the hot water in the autoclave, resulting in high ambient temperature and energy waste.

[0003] In view of this, it is necessary to provide a heat recovery mechanism for a sterilizing kettle to overcome the above-mentioned defects. [Contents of the utility model]

[0004] The utility model aims to provide a heat energy recovery mechanism for a sterilizing kettle, aiming to improve the problem that the heat energy of hot water in the sterilizing kettle is currently wasted, and the heat energy can be recycled or used for other purposes to improve energy utilization.

[0005] In order to achieve the above object, the utility model provides a heat energy recovery mechanism for a sterilizing kettle, comprising:

[0006] A heat exchanger, the heat exchanger comprising a first pipeline and a second pipeline for performing heat exchange;

[0007] A sterilizing kettle, the sterilizing kettle is connected with the first pipeline;

[0008] a softening cold water tank, the softening cold water tank being in communication with one end of the second pipeline;

[0009] A softened hot water tank is connected to the end of the second pipeline away from the softened cold water tank, and the end of the softened hot water tank away from the heat exchanger is connected to the sterilizing kettle.

[0010] In a preferred embodiment, the two ends of the first pipeline are respectively defined as a first interface and a second interface; the sterilizing kettle is connected to the first interface through a first branch, and is connected to the second interface through a second branch, and the second branch is provided with a circulation drive pump, and the circulation drive pump is used to drive the hot water in the sterilizing kettle to pass through the first branch, the first pipeline, the second branch in sequence, and then enter the sterilizing kettle again.

[0011] In a preferred embodiment, it also includes a cooling water component; the two ends of the second pipeline are respectively defined as a third interface and a fourth interface; the cooling water component is connected to the third interface through a third branch, and is connected to the fourth interface through a fourth branch; the fourth branch is provided with a cooling water drive pump, and the cooling water drive pump is used to drive the cooling water in the cooling water component to pass through the third branch, the second pipeline, and the fourth branch in sequence and then re-enter the cooling water component.

[0012] In a preferred embodiment, the third branch is provided with a first valve and a second valve arranged at intervals, and the fourth branch is provided with a third valve and a fourth valve arranged at intervals; the softened cold water tank is connected to the third branch through a fifth branch, and the connection position is located between the first valve and the second valve; the softened hot water tank is connected to the fourth branch through a sixth branch, and the connection position is located between the third valve and the fourth valve; the fifth branch is provided with a fifth valve, and the sixth branch is provided with a sixth valve.

[0013] In a preferred embodiment, the softened hot water tank is connected to the second branch through a seventh branch; the seventh branch is provided with a softened hot water drive pump, a first one-way valve and a seventh valve; the softened hot water drive pump is used to pump the softened hot water in the softened hot water tank into the sterilizer.

[0014] In a preferred embodiment, the fifth branch is provided with a softened cold water drive pump, a second one-way valve, and an eighth valve; the softened cold water drive pump is used to pump the softened cold water in the softened cold water tank into the heat exchanger.

[0015] In a preferred embodiment, the fifth branch is connected to the seventh branch through the eighth branch; the connecting position between the fifth branch and the eighth branch is located between the eighth valve and the fifth valve, and the connecting position between the seventh branch and the eighth branch is located between the first one-way valve and the seventh valve; the eighth branch is provided with a ninth valve.

[0016] In a preferred embodiment, the softened cold water tank is connected to the ion exchanger through the ninth branch; the ion exchanger is used to convert tap water into softened water and send it into the softened cold water tank through the ninth branch; the ninth branch is provided with a tenth valve.

[0017] The heat energy recovery mechanism of the sterilizing kettle provided by the utility model connects the hot water in the sterilizing kettle with the first pipeline of the heat exchanger and connects the softened cold water tank with the second pipeline, so that the heat energy of the high-temperature hot water in the sterilizing kettle can be exchanged with the softened cold water flowing out of the softened cold water tank in the heat exchanger, and then transported to the softened hot water tank for storage, which can be injected into the sterilizing kettle for use during the next sterilization, or pumped into the boiler water tank as boiler water, or as equipment cleaning water, thereby improving energy utilization.

Brief Description of the Drawings

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 This is a schematic structural diagram of the heat energy recovery mechanism of the sterilizing kettle provided by the utility model.

[0020] Reference numerals in the figure: 100, heat energy recovery mechanism of the sterilizing kettle;

[0021] 1. First branch road; 2. Second branch road; 3. Third branch road; 4. Fourth branch road; 5. Fifth branch road; 6. Sixth branch road; 7. Seventh branch road; 8. Eighth branch road; 9. Ninth branch road;

[0022] 101, first valve; 102, second valve; 103, third valve; 104, fourth valve; 105, fifth valve; 106, sixth valve; 107, seventh valve; 108, eighth valve; 109, ninth valve; 110, tenth valve;

[0023] 10. heat exchanger; 11. first interface; 12. second interface; 13. third interface; 14. fourth interface;

[0024] 20. Sterilizer; 30. Softened cold water tank; 40. Softened hot water tank; 50. Cooling water assembly; 60. Ion exchanger;

[0025] 21. Circulation drive pump; 41. Cooling water drive pump; 51. Softened cold water drive pump; 52. Second one-way valve; 71. Softened hot water drive pump; 72. First one-way valve. [Specific implementation method]

[0026] In order to make the purpose, technical solution and beneficial technical effect of the utility model clearer, the utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods. It should be understood that the specific implementation methods described in this specification are only for explaining the utility model, and are not intended to limit the utility model.

[0027] It should also be understood that the terms used in this utility model specification are only for the purpose of describing specific embodiments and are not intended to limit the utility model. As used in this utility model specification and the appended claims, unless the context clearly indicates otherwise, the singular forms "a", "an" and "the" are intended to include plural forms.

[0028] It should be further understood that the term “and / or” used in the present specification and the appended claims refers to any combination and all possible combinations of one or more of the associated listed items, and includes these combinations.

[0029] In an embodiment of the utility model, a sterilizing kettle heat energy recovery mechanism 100 is provided, which is used to recover the heat energy in the 105°C hot water after the sterilization of the sterilizing kettle, and the heat energy can be injected into the sterilizing kettle again for use during the next sterilization, or pumped into the boiler water tank as boiler water, or as equipment cleaning water, thereby improving energy utilization.

[0030] like Figure 1 As shown, the sterilizing kettle heat energy recovery mechanism 100 includes: a heat exchanger 10, a sterilizing kettle 20, a softening cold water tank 30, and a softening hot water tank 40.

[0031] The heat exchanger 10 includes a first pipeline and a second pipeline (not shown in the figure) for heat exchange. The sterilizer 20 is connected to the first pipeline; the softened cold water tank 30 is connected to one end of the second pipeline. The softened hot water tank 40 is connected to the end of the second pipeline away from the softened cold water tank 30, and the end of the softened hot water tank 40 away from the heat exchanger 10 is connected to the sterilizer 20.

[0032] Specifically, the liquid flows in the first pipeline and the second pipeline are arranged in opposite directions, and reverse heat exchange can be performed to improve the heat exchange efficiency. The high-temperature hot water in the sterilizer 20 circulates through the first pipeline, and the softened cold water in the softened cold water tank 30 passes through the second pipeline and exchanges heat with the high-temperature hot water in the first pipeline to obtain higher-temperature softened hot water, which is then stored in the softened hot water tank 40. It can be injected into the sterilizer 20 again for use during the next sterilization, so that the hot water in the sterilizer 20 can be heated to 105°C with less heat, saving energy; the softened hot water can also be pumped into the boiler water tank as boiler water or as equipment cleaning water for reuse, improving energy utilization.

[0033] In this embodiment, the two ends of the first pipeline are defined as the first interface 11 and the second interface 12 respectively. The sterilizing kettle 20 is connected to the first interface 11 through the first branch 1, and is connected to the second interface 12 through the second branch 2, so as to form a loop for circulating high-temperature hot water. Among them, the second branch 2 is provided with a circulation drive pump 21, which is used to drive the high-temperature hot water in the sterilizing kettle 20 to pass through the first branch 1, the first pipeline, and the second branch 2 in sequence and then enter the sterilizing kettle 20 again.

[0034] Furthermore, in the embodiment of the utility model, the heat recovery mechanism 100 of the sterilizing kettle also includes a cooling water component 50. It can be understood that after the high-temperature hot water in the sterilizing kettle 20 is softened by cold water for heat recovery, the water in the sterilizing kettle 20 still has a certain temperature (for example, several tens of degrees Celsius), and at this time, it can be further cooled by the cooling water component 50 so that the water temperature in the sterilizing kettle 20 meets the requirements.

[0035] Specifically, the two ends of the second pipeline are defined as the third interface 13 and the fourth interface 14, respectively. The cooling water assembly 50 is connected to the third interface 13 through the third branch 3, and is connected to the fourth interface 14 through the fourth branch 4, thereby forming a loop for cooling water to flow. Among them, the fourth branch 4 is provided with a cooling water drive pump 41, and the cooling water drive pump 41 is used to drive the cooling water in the cooling water assembly 50 to pass through the third branch 3, the second pipeline, and the fourth branch 4 in sequence and then enter the cooling water assembly 50 again. That is, the cooling water can exchange heat with the higher temperature water in the first pipeline through the second pipeline.

[0036] In this embodiment, the third branch 3 is provided with a first valve 101 and a second valve 102 which are arranged at intervals. The fourth branch 4 is provided with a third valve 103 and a fourth valve 104 which are arranged at intervals. The softened cold water tank 30 is connected to the third branch 3 through the fifth branch 5, and the connection position is located between the first valve 101 and the second valve 102. The softened hot water tank 40 is connected to the fourth branch 4 through the sixth branch 6, and the connection position is located between the third valve 103 and the fourth valve 104. The fifth branch 5 is provided with a fifth valve 105, and the sixth branch 6 is provided with a sixth valve 106. That is, the fifth branch 5 and the third branch 3 have part of the pipeline structure reused as one, and the sixth branch 6 and the fourth branch 4 have part of the pipeline structure reused as one. Specifically, these reused pipeline structures are usually located on both sides of the heat exchanger 10.

[0037] When the softened cold water and the high-temperature hot water (hot water at about 105°C) in the sterilizing kettle 20 are used for heat recovery, the first valve 101 and the third valve 103 are closed, and the second valve 102, the fourth valve 104, the fifth valve 105, and the sixth valve 106 are opened; when cooling water is needed to further cool the higher-temperature hot water after heat energy recovery in the sterilizing kettle 20, the fifth valve 105 and the sixth valve 106 are closed, and the first valve 101, the second valve 102, the third valve 103, and the fourth valve 104 are opened.

[0038] In this embodiment, the softened hot water tank 40 is connected to the second branch 2 through the seventh branch 7, so that the softened hot water in the softened hot water tank 40 can be injected into the sterilizer 20 for use during the next sterilization, so that the hot water in the sterilizer 20 can be heated to 105°C with less heat, thereby saving energy. Among them, the seventh branch 7 is provided with a softened hot water drive pump 71, a first check valve 72 and a seventh valve 107. The first check valve 72 controls the softened hot water to flow only from the softened hot water tank 40 to the sterilizer 20, or to flow outward. The softened hot water drive pump 71 is used to pump the softened hot water in the softened hot water tank 40 into the sterilizer 20.

[0039] Furthermore, the fifth branch 5 is also provided with a softened cold water driving pump 51, a second one-way valve 52, and an eighth valve 108. The second one-way valve 52 controls the softened cold water to flow only from the softened cold water tank 30 to the heat exchanger 10. The softened cold water driving pump 51 is used to pump the softened cold water in the softened cold water tank 30 into the heat exchanger 10.

[0040] The fifth branch 5 is connected to the seventh branch 7 through the eighth branch 8. Specifically, the connection position between the fifth branch 5 and the eighth branch 8 is between the eighth valve 108 and the fifth valve 105, and the connection position between the seventh branch 7 and the eighth branch 8 is between the first check valve 72 and the seventh valve 107. That is, the softened cold water in the softened cold water tank 30 can also directly enter the sterilizing kettle 20 through the softened cold water driving pump 51, the eighth valve 108, the eighth branch 8, and the seventh valve 107 in sequence, without passing through the softened hot water tank 40 and this section of the pipeline, to meet the needs in some special circumstances. At this time, the softened cold water pumped into the sterilizing kettle 20 is softened cold water. The eighth branch 8 is provided with a ninth valve 109, which is used to control the on and off of the eighth branch 8.

[0041] Furthermore, the softened cold water tank 30 is connected to the ion exchanger 60 through the ninth branch 9. The ion exchanger 60 is used to convert tap water into softened water and send it into the softened cold water tank 30 through the ninth branch 9. Its specific structure and implementation principle can refer to the prior art, and the utility model will not repeat them here. The ninth branch 9 is provided with a tenth valve 110, which is used to control the on and off of the ninth branch 9.

[0042] To summarize, the sterilizer heat energy recovery mechanism 100 provided by the utility model connects the hot water in the sterilizer 20 with the first pipeline of the heat exchanger 10 and connects the softened cold water tank 30 with the second pipeline, so that the heat energy of the high-temperature hot water in the sterilizer 20 can be exchanged to the softened cold water flowing out of the softened cold water tank 30 in the heat exchanger 10, and transported to the softened hot water tank 40 for storage, which can be injected into the sterilizer 20 for use during the next sterilization, or pumped into the boiler water tank as boiler water, or as equipment cleaning water, thereby improving energy utilization.

[0043] The present invention is not limited to what is described in the specification and implementation modes, and therefore, additional advantages and modifications can be easily realized by those familiar with the art. Therefore, without departing from the spirit and scope of the general concept defined by the claims and their equivalents, the present invention is not limited to the specific details, representative devices, and illustrative examples shown and described herein.

Claims

1. A heat recovery mechanism for a sterilizing kettle, characterized in that: include: A heat exchanger, the heat exchanger comprising a first pipeline and a second pipeline for performing heat exchange; A sterilizing kettle, the sterilizing kettle is connected with the first pipeline; a softening cold water tank, the softening cold water tank being in communication with one end of the second pipeline; A softened hot water tank is connected to the end of the second pipeline away from the softened cold water tank, and the end of the softened hot water tank away from the heat exchanger is connected to the sterilizing kettle.

2. The heat recovery mechanism of the sterilizing kettle according to claim 1, characterized in that: The two ends of the first pipeline are respectively defined as a first interface and a second interface; the sterilizing kettle is connected to the first interface through a first branch, and is connected to the second interface through a second branch, and the second branch is provided with a circulation drive pump, and the circulation drive pump is used to drive the hot water in the sterilizing kettle to pass through the first branch, the first pipeline, the second branch in sequence, and then enter the sterilizing kettle again.

3. The heat recovery mechanism of the sterilizing kettle according to claim 2, characterized in that: It also includes a cooling water component; the two ends of the second pipeline are respectively defined as a third interface and a fourth interface; the cooling water component is connected to the third interface through a third branch, and is connected to the fourth interface through a fourth branch; the fourth branch is provided with a cooling water drive pump, and the cooling water drive pump is used to drive the cooling water in the cooling water component to pass through the third branch, the second pipeline, and the fourth branch in sequence and then re-enter the cooling water component.

4. The heat recovery mechanism of the autoclave according to claim 3, characterized in that: The third branch is provided with a first valve and a second valve which are arranged at intervals, and the fourth branch is provided with a third valve and a fourth valve which are arranged at intervals; the softened cold water tank is connected with the third branch through a fifth branch, and the connection position is located between the first valve and the second valve; the softened hot water tank is connected with the fourth branch through a sixth branch, and the connection position is located between the third valve and the fourth valve; the fifth branch is provided with a fifth valve, and the sixth branch is provided with a sixth valve.

5. The heat recovery mechanism of the sterilizing kettle according to claim 4, characterized in that: The softened hot water tank is connected to the second branch through the seventh branch; the seventh branch is provided with a softened hot water drive pump, a first one-way valve and a seventh valve; the softened hot water drive pump is used to pump the softened hot water in the softened hot water tank into the sterilizer.

6. The heat recovery mechanism of the autoclave according to claim 5, characterized in that: The fifth branch is provided with a softened cold water driving pump, a second one-way valve, and an eighth valve; the softened cold water driving pump is used to pump the softened cold water in the softened cold water tank into the heat exchanger.

7. The heat recovery mechanism of the autoclave according to claim 6, characterized in that: The fifth branch is connected to the seventh branch through the eighth branch; the connecting position between the fifth branch and the eighth branch is located between the eighth valve and the fifth valve, and the connecting position between the seventh branch and the eighth branch is located between the first one-way valve and the seventh valve; the eighth branch is provided with a ninth valve.

8. The heat recovery mechanism of the autoclave according to claim 1, characterized in that: The softened cold water tank is connected to the ion exchanger through the ninth branch; the ion exchanger is used to convert tap water into softened water and send it into the softened cold water tank through the ninth branch; the ninth branch is provided with a tenth valve.