Improved cabling machine
By setting guides and limit drums in the cable forming machine, the problem of easy folding angles and wear when the cable passes through the limit disk is solved, and the protection of the cable during the twisting process is achieved, and the service life of the cable is extended.
Patent Information
- Application Number
- CN202421602283.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-07-08
AI Technical Summary
In existing cable forming machines, due to the rotating load disk being arranged side by side, the cables are prone to fold angles when passing through the limit disk, resulting in cable wear.
An improved cable forming machine is designed, by providing guides, including a U-shaped plate, a wire wheel and a limit drum, ensuring that the cable conflicts with the surface of the wire wheel during twisting, avoiding contact and friction with the circular hole, and supporting the bottom of the cable through the limit drum to prevent friction with the limit disc.
It effectively prevents friction and wear between the cable and the limit disc during movement, extending the service life of the cable.
Smart Images

Figure CN222826147U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cabling machines, in particular to an improved cabling machine. Background Art
[0002] The principle of the cabling machine is to twist multiple insulated wire cores into a complete cable through specific mechanical equipment and process flow, and to perform armor protection. The cabling machine is a key wire and cable manufacturing equipment. It is used to produce various types of cables, including power cables, rubber-sheathed cables, control cables, etc. This equipment can not only complete the cable twisting process, but also perform armoring to enhance the mechanical strength and protection capabilities of the cable.
[0003] According to Chinese patent publication number CN219553312U, a cable cabling machine includes a cabling winch and a limit plate, the limit plate is installed on one side of the cabling winch, and also includes a cable output device, the cable output device includes a base, a rotating carrier, a threaded rod, a rotating assembly and support legs, the rotating carrier is rotatably connected to the base through the rotating assembly and is located on the top of the base, the threaded rod is fixedly connected to the rotating carrier and is located on the top of the rotating carrier, the rotating assembly is connected to the rotating carrier and drives the rotating carrier to rotate.
[0004] During use, the cable making machine in this announcement number uses the limit plate to limit and guide the cables passing through the limit plate. However, since the three rotating carriers are arranged linearly side by side, the rotating carriers on both sides are misaligned with the limit plates, which causes the cables on the rotating carriers on both sides to easily form angles when passing through the holes on the limit plates. Therefore, the cables are easily worn during movement. Therefore, an improved cable making machine is proposed to solve the above problem. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides an improved cabling machine, which has the advantages of preventing the cables from being easily worn during movement, and solves the problem that the cables on the rotating carriers on both sides are easily bent when passing through the holes on the limit plate, causing the cables to be easily worn during movement due to the three rotating carriers being arranged linearly side by side.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an improved cabling machine, comprising a base, a bracket is installed on the right side of the top of the base, the internal rotation of the bracket is connected to the cabling winch, the bracket is provided with a driving member for driving the cabling winch to rotate, a vertical plate is installed at the center of the top of the base, a limit plate is fixed on the top of the vertical plate, and a guide member is provided on the limit plate.
[0007] The guide member includes a U-shaped plate, one side of the U-shaped plate is fixedly connected to a fixing rod, the end of the fixing rod away from the U-shaped plate is fixed to the side wall of the limiting plate, the inside of the U-shaped plate is rotatably connected to a guide wheel, and the side wall of the limiting plate is fixed with two extension plates, and the opposite sides of the two extension plates are rotatably connected to the limiting rotating cylinder.
[0008] A support box is fixedly installed on the left side of the top of the base, and a transmission mechanism is arranged inside the support box.
[0009] Furthermore, the transmission mechanism includes a drive motor, which is mounted on the inner bottom wall of the support box. The output shaft of the drive motor is fixedly connected to a main shaft, and driving gears are mounted on both upper and lower sides of the main shaft.
[0010] Furthermore, a chain is meshed on the outside of the driving gear, and a driven gear is meshed on the inside of the chain away from the driving gear. A secondary shaft is fixedly connected to the inside of the driven gear, and the secondary shaft is rotatably connected to the inside of the supporting box. The tops of the secondary shaft and the main shaft both penetrate the supporting box and extend to the outside, and support plates are fixed to the tops of the secondary shaft and the main shaft.
[0011] Furthermore, the top of the support plate is fixedly connected to a limiting column, the outer portion of the limiting column is sleeved with a cable roll, and the outer portion of the limiting column is threadedly connected to a clamping plate that abuts against the top of the cable roll.
[0012] Furthermore, two gripping rods are fixedly connected to the side wall of the clamping plate, and the clamping plate is a circular structure.
[0013] Furthermore, three circular holes are opened inside the limiting disk, and the limiting rotating cylinder is arranged horizontally.
[0014] Furthermore, the driving member includes a motor, the motor is mounted on a bracket, a first gear is mounted on an output shaft of the motor, a second gear is mounted on the outside of the cabling winch, and the first gear and the second gear are meshed with each other.
[0015] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0016] The improved cabling machine is provided with guide members so that the cables on the cable reels on both sides pass through the circular holes and through the cabling winch for twisting. During the twisting process, the cables will come into contact with the surface of the guide wheel, thereby avoiding contact and friction between the cables and the circular holes. If the position of the cables on the cable reels changes during the traction process and forms a height difference with the limit plate, the limit rotating drum can support and limit the bottom of the cables, thereby preventing the cables from being easily worn by friction with the limit plate during movement. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of the utility model;
[0018] Figure 2 It is a left view of the limit plate of the utility model structure;
[0019] Figure 3 It is a side sectional view of the structural support box of the utility model;
[0020] Figure 4 It is a three-dimensional diagram of the guide wheel of the utility model structure.
[0021] In the figure: 1. base; 2. support box; 3. cable reel; 4. limit plate; 5. bracket; 6. cable capstan; 7. driving member; 8. guide member; 81. U-shaped plate; 82. fixing rod; 83. wire pulley; 9. round hole; 10. extension plate; 11. limit drum; 12. driving motor; 13. main shaft; 14. driving gear; 15. chain; 16. secondary shaft; 17. driven gear; 18. support plate; 19. limit column; 20. clamping plate. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figures 1 to 4 An improved cabling machine in this embodiment includes a base 1, a bracket 5 is installed on the right side of the top of the base 1, and the bracket 5 is internally rotatably connected to a cabling winch 6. The bracket 5 is provided with a driving member for driving the cabling winch 6 to rotate, and the driving member includes a motor, which is installed on the bracket 5. A first gear is installed on the output shaft of the motor, and a second gear is installed on the outside of the cabling winch 6. The first gear and the second gear are meshed with each other. A vertical plate is installed at the center of the top of the base 1, and a limit plate 4 is fixed on the top of the vertical plate, and a guide member 8 is provided on the limit plate 4.
[0024] The guide member 8 includes a U-shaped plate 81, one side of the U-shaped plate 81 is fixedly connected to a fixing rod 82, the end of the fixing rod 82 away from the U-shaped plate 81 is fixed to the side wall of the limiting plate 4, the inside of the U-shaped plate 81 is rotatably connected to a guide wheel 83, the side wall of the limiting plate 4 is fixed with two extension plates 10, the opposite sides of the two extension plates 10 are rotatably connected to a limiting rotating cylinder 11, three circular holes 9 are opened inside the limiting plate 4, the limiting rotating cylinder 11 is horizontally arranged, and the middle part of the guide wheel 83 is a ring-shaped concave structure.
[0025] By setting the guide member 8, the cables on the cable reels 3 on both sides pass through the circular hole 9 and pass through the cable-making winch 6 for twisting. During the process, the cables will come into contact with the surface of the wire wheel 83, thereby avoiding contact and friction between the cables and the circular hole 9. If the position of the cables on the cable reels 3 changes during the traction process and forms a height difference with the limit plate 4, the limit rotating drum 11 can support and limit the bottom of the cables, thereby preventing the cables from being easily worn by friction with the limit plate 4 during movement.
[0026] A support box 2 is fixedly mounted on the left side of the top of the base 1 , and a transmission mechanism is arranged inside the support box 2 .
[0027] In this embodiment, the transmission mechanism includes a drive motor 12, which is mounted on the inner bottom wall of the support box 2. The output shaft of the drive motor 12 is fixedly connected to a main shaft 13, and driving gears 14 are installed on both upper and lower sides of the main shaft 13.
[0028] See also Figure 1 , Figure 3 A chain 15 is meshed on the outside of the driving gear 14, and a driven gear 17 is meshed on the inside of the chain 15 away from the driving gear 14. A countershaft 16 is fixedly connected to the inside of the driven gear 17. The countershaft 16 is rotatably connected to the inside of the support box 2. The tops of the countershaft 16 and the main shaft 13 both penetrate the support box 2 and extend to the outside, and support plates 18 are fixed to the tops of the countershaft 16 and the main shaft 13.
[0029] It should be noted that a controller is installed on the side wall of the support box 2, and the drive motor 12 is electrically connected to the controller. By driving the main shaft 13 to rotate through the drive motor 12, the two driving gears 14 can drive the chain 15 to transmit, thereby rotating the secondary shafts 16 on both sides and causing the three support plates 18 to rotate synchronously.
[0030] See also Figure 3 The top of the support plate 18 is fixedly connected to a limiting column 19, the outer sleeve of the limiting column 19 is provided with a cable reel 3, the outer thread of the limiting column 19 is connected to a clamping plate 20 that abuts against the top of the cable reel 3, and the side wall of the clamping plate 20 is fixedly connected to two gripping rods, and the clamping plate 20 is a circular structure.
[0031] It should be noted that rotating the gripping rod can drive the pressing plate 20 to rotate so as to be easily removed from the limiting column 19 , thereby facilitating replacement of the cable reel 3 .
[0032] The working principle of the above embodiment is as follows: when in use, the cable reel 3 is first sleeved on the outside of the limit column 19, and then the cable reel 3 is fixed on the top of the support disk 18 by rotating 20, and one end of the cables on the three cable reels 3 is respectively passed through the three circular holes 9 and then through the cable winch 6. The main shaft 13 can be driven to rotate by the driving motor 12, and the two driving gears 14 can drive the chain 15 to transmit, so that the secondary shaft 16 on both sides rotates, and the three support disks 18 rotate synchronously to cooperate with the rotating cable winch 6 to twist the cables. During the movement, the cables will conflict with the surface of the wire wheel 83, thereby avoiding contact and friction between the cables and the circular holes 9. If the position of the cables on the cable reel 3 changes during the traction process and forms a height difference with the limit disk 4, the limit rotary drum 11 can support and limit the bottom of the cables, thereby preventing the cables from easily rubbing against the limit disk 4 during movement and causing wear.
[0033] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An improved cabling machine, comprising a base (1), characterized in that: A bracket (5) is installed on the right side of the top of the base (1), and a cable winch (6) is rotatably connected inside the bracket (5). A driving member for driving the cable winch (6) to rotate is provided on the bracket (5). A vertical plate is installed at the center of the top of the base (1), and a limit plate (4) is fixed on the top of the vertical plate. A guide member (8) is provided on the limit plate (4); The guide member (8) comprises a U-shaped plate (81), one side of the U-shaped plate (81) is fixedly connected to a fixing rod (82), one end of the fixing rod (82) away from the U-shaped plate (81) is fixed to the side wall of the limiting plate (4), the interior of the U-shaped plate (81) is rotatably connected to a guide wheel (83), and the side wall of the limiting plate (4) is fixed with two extension plates (10), and opposite sides of the two extension plates (10) are rotatably connected to a limiting rotating drum (11); A support box (2) is fixedly mounted on the left side of the top of the base (1), and a transmission mechanism is arranged inside the support box (2).
2. An improved cabling machine according to claim 1, characterized in that: The transmission mechanism comprises a driving motor (12), the driving motor (12) being mounted on the inner bottom wall of the supporting box (2), the output shaft of the driving motor (12) being fixedly connected to a main shaft (13), and driving gears (14) being mounted on both upper and lower sides of the main shaft (13).
3. An improved cabling machine according to claim 2, characterized in that: The driving gear (14) is meshed with a chain (15) on the outside, and a driven gear (17) is meshed with the inside of the chain (15) on a side away from the driving gear (14). The inside of the driven gear (17) is fixedly connected with a secondary shaft (16), and the secondary shaft (16) is rotatably connected to the inside of the supporting box (2). The tops of the secondary shaft (16) and the main shaft (13) both penetrate the supporting box (2) and extend to the outside, and the tops of the secondary shaft (16) and the main shaft (13) are fixed with support plates (18).
4. An improved cabling machine according to claim 3, characterized in that: The top of the support plate (18) is fixedly connected to a limiting column (19), the outer portion of the limiting column (19) is sleeved with a cable roll (3), and the outer portion of the limiting column (19) is threadedly connected to a clamping plate (20) that abuts against the top of the cable roll (3).
5. An improved cabling machine according to claim 4, characterized in that: Two gripping rods are fixedly connected to the side wall of the clamping plate (20), and the clamping plate (20) is a circular structure.
6. An improved cabling machine according to claim 1, characterized in that: Three circular holes (9) are provided inside the limiting disk (4), and the limiting rotating cylinder (11) is arranged horizontally.
7. An improved cabling machine according to claim 1, characterized in that: The driving member comprises a motor, which is mounted on a bracket (5). A first gear is mounted on the output shaft of the motor. A second gear is mounted on the outside of the cabling winch (6), and the first gear is meshed with the second gear.
Citation Information
Patent Citations
Cable former
CN219553312U