Electromagnetic copper wire paint dipping and coating device

By introducing a drying mechanism and a combing mechanism into the electromagnetic copper wire dip paint coating device, the paint dripping problem caused by uneven coating and untimely drying is solved, and the rapid and uniform paint layer formation and improvement of working efficiency are achieved.

CN222826150UActive Publication Date: 2025-05-02HEBEI LANYAN NEW MATERIAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421704792.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-18
Publication Date
2025-05-02
Estimated Expiration
2034-07-18

AI Technical Summary

Technical Problem

The existing dip paint coating device fails to effectively solve the problem of uneven coating, and the electromagnetic copper wire is prone to dripping paint when it is not drying in time, affecting work efficiency.

Method used

An electromagnetic copper wire dip paint coating device is designed, including a liquid storage tank, a coil, a shell, a drying mechanism and a combing mechanism. The drying mechanism accelerates the solidification of the paint liquid through a heater and a fan, and the combing mechanism uniformly distributes the paint liquid through auxiliary wheels and pulleys.

Benefits of technology

Through the combination of heater and fan, a uniform paint layer is quickly formed, which reduces drying time, avoids paint dripping, improves work efficiency, and solves the problem of uneven coating.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the related technical field of electromagnetic copper wires, in particular to an electromagnetic copper wire paint dipping and coating device which comprises a liquid storage tank, a shell is installed on the surface of one side of the liquid storage tank, a drying mechanism is arranged on the surface of one side of the shell, and a wire combing mechanism is arranged on the surface of one side of the liquid storage tank. Through arrangement of a mounting hole, a protective shell, a heater, a fan and an air inlet, when an electromagnetic copper wire penetrates through a liquid storage tank from a pay-off ring to enter the shell during use, a layer of paint liquid is attached to the outer side surface of the electromagnetic copper wire, the heater is started, and the fan is turned on; the fan blows heat generated by the heater to the surface of the electromagnetic copper wire to accelerate the solidification speed of paint liquid on the surface of the electromagnetic copper wire, so that a paint layer is rapidly formed, when the electromagnetic copper wire penetrates through the liquid storage tank, the electromagnetic copper wire is wound on the surface of the upper pulley through the auxiliary wheel, the thick paint liquid on the surface of the electromagnetic copper wire flows to the thin position at the moment, the paint liquid tends to be uniform, and the paint layer is formed. And then the materials are conveyed into the shell through the auxiliary wheel.
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Description

Technical Field

[0001] The utility model relates to the technical field related to electromagnetic copper wires, in particular to an electromagnetic copper wire varnish coating device. Background Art

[0002] Electromagnetic copper wire is an insulated wire used to manufacture coils or windings in electrical products. In the production process of electromagnetic copper wire, it will inevitably go through a dipping and coating process. Dipping and coating is a paint coating process, which involves completely immersing the object in a container containing paint, taking it out after a short time, and allowing excess paint to flow back into the tank, thereby forming a uniform coating on the object. In order to better carry out dipping and coating, an electromagnetic copper wire dipping and coating device is particularly needed.

[0003] However, most of the existing dip-paint coating devices do not take into account the problem of uneven coating, and the electromagnetic copper wire will undergo a period of drying after painting, but if the drying is not timely, paint dripping will occur, affecting work efficiency. Utility Model Content

[0004] The purpose of the utility model is to provide an electromagnetic copper wire varnish coating device to solve the problem that most of the existing varnish coating devices mentioned in the above background technology do not take into account the problem of uneven coating, and the electromagnetic copper wire will undergo a period of drying after painting. If the drying is not timely, paint dripping will occur, affecting the work efficiency.

[0005] To achieve the above object, the utility model provides the following technical solutions: an electromagnetic copper wire varnish coating device, comprising a liquid reservoir, a discharge coil is installed on one side surface of the liquid reservoir, a shell is installed on one side surface of the liquid reservoir, a drying mechanism is arranged on one side surface of the shell, and a wire combing mechanism is arranged on one side surface of the liquid reservoir;

[0006] The drying mechanism includes a mounting hole, a protective shell, a heater, a fan, and an air inlet. A mounting hole is opened on one side surface of the shell, a protective shell is fixedly connected to the inner surface of the mounting hole, a heater is installed on the inner surface of the protective shell, a fan is installed on one side surface of the heater, and an air inlet is opened on one side surface of the protective shell.

[0007] Preferably, the mounting hole is opened symmetrically with respect to the central axis of the shell, and the outer wall size of the protective shell matches the inner wall size of the mounting hole.

[0008] Preferably, the outer wall size of the heater matches the inner wall size of the protective shell, and the air inlet is opened symmetrically with respect to the central axis of the protective shell.

[0009] Preferably, the combing mechanism includes a first bracket, an auxiliary wheel, a second bracket, a rotating shaft, and a pulley. The first bracket is installed on one side surface of the liquid storage tank, the auxiliary wheel is fixedly connected to one side surface of the first bracket, the second bracket is installed on one side surface of the liquid storage tank, the rotating shaft is penetrated through one side surface of the second bracket, and the pulley is penetrated through one side surface of the rotating shaft.

[0010] Preferably, the first bracket is installed symmetrically with respect to the central axis of the liquid storage tank, and the second bracket is installed symmetrically with respect to the central axis of the liquid storage tank.

[0011] Preferably, both side surfaces of the auxiliary wheel are connected to a first bracket, and both side surfaces of the pulley are connected to a second bracket.

[0012] Preferably, the first bracket and the second bracket are both installed on one side surface of the liquid storage tank, and the discharge coil is installed symmetrically with respect to the central axis of the liquid storage tank.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows: the electromagnetic copper wire varnish coating device is provided with mounting holes, protective shells, heaters, fans and air inlets. When in use, when the electromagnetic copper wire passes through the liquid storage tank from the discharge coil to the inside of the shell, a layer of paint liquid will adhere to the outer surface of the electromagnetic copper wire. The heater is started and the fan is turned on. The fan blows the heat generated by the heater to the surface of the electromagnetic copper wire to accelerate the solidification speed of the paint liquid on its surface, so that it quickly forms a paint layer. When the electromagnetic copper wire passes through the liquid storage tank, the electromagnetic copper wire is rolled into the surface of the upper pulley through the auxiliary wheel. At this time, the thicker paint liquid on the surface of the electromagnetic copper wire will flow to the thinner part, making the paint liquid tend to be uniform, and then it is transmitted to the shell through the auxiliary wheel. This solves the above-mentioned existing varnish coating devices. Most of the varnish coating devices do not take into account the problem of uneven coating, and the electromagnetic copper wire will undergo a period of drying after painting. If the drying is not timely, paint dripping will occur, affecting the work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the overall appearance structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the structure of the fan and the air inlet used in conjunction with each other in the utility model;

[0016] Figure 3 This is a schematic diagram of the structure of the thread combing mechanism of the utility model;

[0017] Figure 4 For this utility model Figure 2 Enlarged structural diagram at A in the middle.

[0018] In the figure: 1. liquid storage tank; 2. coil; 3. shell; 4. drying mechanism; 401. mounting hole; 402. protective shell; 403. heater; 404. fan; 405. air inlet; 5. combing mechanism; 501. first bracket; 502. auxiliary wheel; 503. second bracket; 504. rotating shaft; 505. pulley. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1-4 The utility model provides a technical solution: an electromagnetic copper wire varnish coating device, comprising a liquid reservoir 1, a discharge coil 2 is installed on one side surface of the liquid reservoir 1, a shell 3 is installed on one side surface of the liquid reservoir 1, a drying mechanism 4 is arranged on one side surface of the shell 3, and a wire combing mechanism 5 is arranged on one side surface of the liquid reservoir 1;

[0021] The drying mechanism 4 includes a mounting hole 401, a protective shell 402, a heater 403, a fan 404, and an air inlet 405. The mounting hole 401 is provided on one side surface of the housing 3, the protective shell 402 is fixedly connected to the inner side surface of the mounting hole 401, the heater 403 is installed on the inner side surface of the protective shell 402, the fan 404 is installed on one side surface of the heater 403, and the air inlet 405 is provided on one side surface of the protective shell 402. The setting is that when in use, the heater 403 is installed on the inner side of the protective shell 402, the fan 404 is installed on one side of the heater 403, and then the protective shell 402 is installed in the mounting hole 401. When in use, when the electromagnetic copper wire passes through the liquid storage tank 1 from the coil 2 to the inside of the shell 3, a layer of paint liquid will adhere to the outer surface of the electromagnetic copper wire. Start the heater 403, turn on the fan 404, and the fan 404 blows the heat generated by the heater 403 to the surface of the electromagnetic copper wire to accelerate the solidification speed of the paint liquid on its surface, so that it quickly forms a paint layer.

[0022] Furthermore, the mounting hole 401 is opened symmetrically with respect to the central axis of the outer shell 3, and the outer wall size of the protective shell 402 matches the inner wall size of the mounting hole 401. Through the setting of the protective shell 402, when in use, the mounting shell 402 can effectively prevent the possibility of the staff being scalded by the heater 403 during operation.

[0023] Furthermore, the outer wall size of the heater 403 matches the inner wall size of the protective shell 402, and the air inlet 405 is symmetrically opened with respect to the central axis of the protective shell 402. Through the setting of the air inlet 405, when in use, when the fan 404 rotates, the air outside the protective shell will be sucked in through the air inlet 405, and then heated by the heater 403 and finally blown to the surface of the electromagnetic copper wire.

[0024] Furthermore, the combing mechanism 5 includes a first bracket 501, an auxiliary wheel 502, a second bracket 503, a rotating shaft 504, and a pulley 505. The first bracket 501 is installed on one side surface of the liquid reservoir 1, and the auxiliary wheel 502 is fixedly connected to one side surface of the first bracket 501. The second bracket 503 is installed on one side surface of the liquid reservoir 1. The rotating shaft 504 is penetrated and connected to one side surface of the second bracket 503. The pulley 505 is penetrated and connected to one side surface of the rotating shaft 504. Through the arrangement of the first bracket 501, the auxiliary wheel 502, the second bracket 503, the rotating shaft 504, and the pulley 505, when in use, when the electromagnetic copper wire passes through the liquid reservoir 1, the electromagnetic copper wire passes through the auxiliary wheel 502 and is rolled into the surface of the upper pulley 505. At this time, the thicker paint liquid on the surface of the electromagnetic copper wire will flow to the thinner part, so that the paint liquid tends to be uniform, and then is transmitted to the housing 3 through the auxiliary wheel 502.

[0025] Furthermore, the first bracket 501 is installed symmetrically with respect to the central axis of the liquid reservoir 1, and the second bracket 503 is installed symmetrically with respect to the central axis of the liquid reservoir 1. Through the setting of the first bracket 501, when in use, the first bracket 501 provides space for the installation of the auxiliary wheel 502, and at the same time, the state of the electromagnetic copper wire when passing through the liquid reservoir 1 can also be well observed.

[0026] Furthermore, both side surfaces of the auxiliary wheel 502 are connected to the first bracket 501, and both side surfaces of the pulley 505 are connected to the second bracket 503, providing the setting of the auxiliary wheel 502. When in use, the auxiliary wheel 502 can effectively avoid the friction between the electromagnetic copper wire and the outer wall of the liquid storage tank 1, thereby reducing the loss of paint liquid.

[0027] Furthermore, the first bracket 501 and the second bracket 503 are both installed on one side surface of the liquid reservoir 1, and the coil 2 is installed symmetrically with respect to the central axis of the liquid reservoir 1, so as to provide a setting for the second bracket 503. When in use, the second bracket 503 provides space for the installation of the pulley 505. At the same time, the second bracket 503 installed above the first bracket 501 can make the thicker paint liquid on the surface of the electromagnetic copper wire flow to the thinner part when the electromagnetic copper wire passes through, so that the paint liquid tends to be uniform.

[0028] Working principle: through the setting of the installation hole 401, the protective shell 402, the heater 403, the fan 404, and the air inlet 405, when in use, the heater 403 is installed on the inner side of the protective shell 402, the fan 404 is installed on one side of the heater 403, and then the protective shell 402 is installed in the installation hole 401. When in use, when the electromagnetic copper wire passes through the liquid storage tank 1 from the discharge coil 2 to the inside of the shell 3, a layer of paint liquid will be attached to the outer surface of the electromagnetic copper wire. Start the heater 403 and turn on the fan 404. The fan 404 blows the heat generated by the heater 403 to the surface of the electromagnetic copper wire to accelerate the solidification speed of the paint liquid on its surface, so that it quickly forms a paint layer. When the electromagnetic copper wire passes through the liquid storage tank 1, the electromagnetic copper wire passes through the auxiliary wheel 502 and is rolled into the surface of the upper pulley 505. At this time, the thicker paint liquid on the surface of the electromagnetic copper wire will flow to the thinner part, making the paint liquid tend to be uniform, and then it is transmitted to the shell 3 through the auxiliary wheel 502.

[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An electromagnetic copper wire varnish coating device, comprising a liquid storage tank (1), characterized in that: A discharge coil (2) is installed on one side surface of the liquid storage tank (1), a shell (3) is installed on one side surface of the liquid storage tank (1), a drying mechanism (4) is arranged on one side surface of the shell (3), and a wire combing mechanism (5) is arranged on one side surface of the liquid storage tank (1); The drying mechanism (4) comprises a mounting hole (401), a protective shell (402), a heater (403), a fan (404), and an air inlet (405); a mounting hole (401) is provided on one side surface of the outer shell (3); the inner side surface of the mounting hole (401) is fixedly connected to the protective shell (402); a heater (403) is installed on the inner side surface of the protective shell (402); a fan (404) is installed on one side surface of the heater (403); and an air inlet (405) is provided on one side surface of the protective shell (402).

2. The electromagnetic copper wire varnish coating device according to claim 1, characterized in that: The mounting hole (401) is opened symmetrically with respect to the central axis of the outer shell (3), and the outer wall size of the protective shell (402) matches the inner wall size of the mounting hole (401).

3. The electromagnetic copper wire varnish coating device according to claim 1, characterized in that: The outer wall size of the heater (403) matches the inner wall size of the protective shell (402), and the air inlet (405) is symmetrically opened with respect to the central axis of the protective shell (402).

4. The electromagnetic copper wire varnish coating device according to claim 1, characterized in that: The combing mechanism (5) comprises a first bracket (501), an auxiliary wheel (502), a second bracket (503), a rotating shaft (504), and a pulley (505); the first bracket (501) is mounted on one side surface of the liquid storage tank (1); the auxiliary wheel (502) is fixedly connected to one side surface of the first bracket (501); the second bracket (503) is mounted on one side surface of the liquid storage tank (1); the rotating shaft (504) is connected through one side surface of the second bracket (503); and the pulley (505) is connected through one side surface of the rotating shaft (504).

5. The electromagnetic copper wire varnish coating device according to claim 4, characterized in that: The first bracket (501) is installed symmetrically with respect to the central axis of the liquid storage tank (1), and the second bracket (503) is installed symmetrically with respect to the central axis of the liquid storage tank (1).

6. The electromagnetic copper wire varnish coating device according to claim 4, characterized in that: Both side surfaces of the auxiliary wheel (502) are connected to a first bracket (501), and both side surfaces of the pulley (505) are connected to a second bracket (503).

7. The electromagnetic copper wire varnish coating device according to claim 4, characterized in that: The first bracket (501) and the second bracket (503) are both installed on a side surface of the liquid storage tank (1), and the discharge coil (2) is installed symmetrically with respect to the central axis of the liquid storage tank (1).