Cable insulation wire core eccentricity control device
By designing the eccentricity control device of the cable insulated wire core, the deviation correction component and cleaning component are used to solve the problem of eccentricity of the cable insulated wire core during the extrusion process, and the service life and quality of the cable are improved.
Patent Information
- Application Number
- CN202421622804.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-10
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-07-10
AI Technical Summary
The existing cable insulated wire cores are prone to eccentricity during the extrusion process, resulting in a shortening of the service life of the cable, and the existing anti-biasing mechanism is difficult to re-tighten and adjust when the positioning block is loose.
A cable insulated wire core eccentricity control device is designed, including a production platform, an extruder body, a positioning block, a deviation correction assembly and a cleaning assembly. By means of the deviation correction assembly arranged on the periphery of the positioning block, the position of the positioning block is adjusted by using the eccentric wheel and the adjustment wheel to ensure that it is always centered; at the same time, the cleaning assembly cleans and drys the cable core through the brush head and the drying box.
It effectively prevents the eccentricity of the cable insulated wire core during the extrusion process, improves the service life of the cable, and improves the viscosity and quality of the cable by cleaning and drying components.
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Figure CN222826151U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cable production, in particular to a cable insulation core eccentricity control device. Background Art
[0002] Cables are made of one or more mutually insulated conductors and an outer insulating protective layer, and are wires that transmit electricity or information from one place to another. Extrusion is a plastic molding process and one of the important methods of thermoplastic molding. It is to heat the plastic raw material to make it in a viscous flow state, and under the action of pressure, it passes through the extrusion mold to become a continuum with a cross-section similar to the shape of the die, and then cools and shapes it into a glass state. It is an indispensable process in cable production. The eccentricity of cable insulation has a great impact on the service life of the cable. In the process of cable production, it is necessary to prevent the cable insulation from eccentricity.
[0003] In the prior art, Patent No. CN219789210U discloses a cable sheath processing anti-eccentricity mechanism, including an extruder, a feed hopper is inserted and fixedly connected to the upper left portion of the extruder, an extrusion head is inserted and fixedly connected to the middle portion of the right end of the extruder, an anti-eccentricity mechanism is threadedly connected to the right portion of the outer surface of the extrusion head, a support seat is fixedly connected to the lower left portion and the lower right portion of the extruder, a support frame is fixedly connected between the lower ends of the two support seats, a cooling mechanism is fixedly connected to the right end of the support frame, and a controller is fixedly connected to the lower front end of the cooling mechanism. The cable sheath processing anti-eccentricity mechanism described in the utility model ensures that the extrusion thickness of the cable sheath is uniform and consistent to prevent eccentricity by setting an anti-eccentricity mechanism, and the cable sheath can be cooled and cooled by setting a cooling mechanism and a water spraying mechanism to accelerate the cooling speed, which is suitable for wide use.
[0004] When the technical solution is used, the anti-deviation mechanism is set to prevent the cable insulation core from being eccentric. However, during use, when the positioning block becomes loose inside the extruder head, it is difficult to re-tighten and adjust the eccentric positioning block. Therefore, we propose a cable insulation core eccentricity control device. Utility Model Content
[0005] The utility model mainly solves the technical problems existing in the above-mentioned prior art and provides a device for controlling the eccentricity of cable insulation cores.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a cable insulation core eccentricity control device, comprising a production platform and an extruder body fixedly installed on the upper end face of the production platform, a feed barrel fixedly installed at one end of the extruder body, an extrusion head fixedly installed at the other end, a cooling box arranged at the end of the extruder body, a discharge barrel fixedly connected to the outer wall of the cooling box, and the cooling box is connected to the extrusion head, a positioning block is movably connected inside the extrusion head, and an anti-deviation mold sleeve is arranged between the end of the extrusion head and the cooling box, an elastic member is arranged on the peripheral side of the positioning block inside the extrusion head, the elastic member is arranged in an annular manner, a plurality of mounting grooves are equidistantly penetrated on the extrusion head and the elastic member, a deviation correction component is movably installed inside the mounting groove, the deviation correction component comprises an eccentric wheel rotatable inside the mounting groove, a plurality of tooth grooves are penetrated at the end of the eccentric wheel, a discharge bin is also fixedly installed inside the extruder head, the discharge bin is connected to the positioning block, a clearance groove is arranged on the discharge bin, and a cleaning component is arranged inside the clearance groove.
[0007] Preferably, the correction component also includes an extension plate fixedly installed at a position corresponding to the outer wall of the extrusion head and the correction component, an adjustment wheel is rotatably installed on the extension plate and meshed with the tooth groove at the end of the eccentric wheel, and a limiting structure is arranged at a position corresponding to the outer wall of the extrusion head and the end of the eccentric wheel.
[0008] Preferably, the limiting structure comprises a fixing plate fixedly connected to the outer wall of the extruder head, a rebounder is fixedly connected to the fixing plate, and a clamping block is fixedly connected to the output end of the rebounder.
[0009] Preferably, the cleaning assembly comprises a rotating ring rotatably connected inside the clearance groove, a plurality of mounting blocks are mounted on the inner wall of the rotating ring, and a brush head is movably connected to the mounting blocks.
[0010] Preferably, an adjustment rod is provided between the inner wall of the rotating ring and the mounting block, and two ends of the adjustment rod are fixedly connected to corresponding positions on the rotating ring and the mounting block respectively.
[0011] Preferably, a drying box is provided inside the rotating ring between the two groups of brush heads, and the number of the drying boxes is the same as the brush heads.
[0012] Preferably, a lever is fixedly mounted on the outer wall of the adjusting wheel, and a plurality of anti-slip protrusions are arranged on the lever.
[0013] Beneficial Effects
[0014] The utility model provides a device for controlling the eccentricity of cable insulation cores, which has the following beneficial effects:
[0015] (1) The cable insulation core eccentricity control device can adjust the position of the positioning block through multiple correction components arranged on the periphery of the positioning block. When the positioning block is eccentric, it will affect the quality of the insulation layer of the outer wall of the cable core. The rotation angle of the eccentric wheel can be adjusted by turning the lever to drive the adjustment wheel to rotate. The end of the eccentric wheel is against the outer wall of the positioning block. The eccentric wheel squeezes the outer wall of the positioning block, so that the elastic member arranged between the positioning block and the extrusion head can be partially deformed, so that the positioning block is always in the center position inside the extrusion head.
[0016] (2) The cable insulation core eccentricity control device, before the cable core enters the positioning block, a rotating ring arranged inside the clearance groove on the discharge bin drives multiple brush heads to rotate, and the multiple brush heads can contact the outer wall of the cable line to wipe and clean the cable core, thereby preventing dust or impurities from adhering to the outer wall of the cable core, which affects its stickiness when it contacts the insulating sheath in the subsequent process. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the implementation or the prior art description. Obviously, the drawings described below are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.
[0018] The structures, proportions, sizes, etc. illustrated in this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by persons familiar with the technology. They are not used to limit the conditions under which the present invention can be implemented, and therefore have no substantial technical significance. Any structural modification, change in proportion or adjustment of size shall still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0020] Figure 2 It is a schematic diagram of the extrusion head and the anti-deviation mold sleeve of the utility model;
[0021] Figure 3 This is a schematic diagram of the structure distribution of the deviation correction component of the utility model;
[0022] Figure 4 This is a schematic cross-sectional view of the extrusion head structure of the utility model;
[0023] Figure 5 This is a schematic diagram of the structure of the deviation correction component of the utility model;
[0024] Figure 6 This is a schematic diagram of the structure of the cleaning component of the utility model.
[0025] Legend: 1. Extruder body; 2. Feed barrel; 3. Production platform; 4. Cooling box; 5. Discharge barrel; 6. Extruder head; 7. Anti-deviation die sleeve; 8. Positioning block; 9. Deviation correction assembly; 901. Eccentric wheel; 902. Adjusting wheel; 903. Push rod; 904. Fixing plate; 905. Rebounder; 906. Block; 10. Brush head; 11. Discharge bin; 12. Rotating ring; 13. Drying box; 14. Mounting slot; 15. Elastic part; 16. Mounting block; 17. Adjusting rod. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] like Figure 1-6 As shown, a cable insulation core eccentricity control device comprises a production platform 3 and an extruder body 1 fixedly mounted on the upper end surface of the production platform 3, a feed barrel 2 is fixedly mounted on one end of the extruder body 1, and an extrusion head 6 is fixedly mounted on the other end, a cooling box 4 is arranged at the end of the extruder body 1, a discharge barrel 5 is fixedly connected to the outer wall of the cooling box 4, and the cooling box 4 is connected to the extrusion head 6, a positioning block 8 is movably connected inside the extrusion head 6, and an anti-bias mold sleeve 7 is arranged between the end of the extrusion head 6 and the cooling box 4, and the inside of the extrusion head 6 is located An elastic member 15 is provided on the peripheral side of the positioning block 8, and the elastic member 15 is arranged in an annular shape. A plurality of mounting grooves 14 are equidistantly penetrated on the extrusion head 6 and the elastic member 15, and a deviation correction component 9 is movably installed inside the mounting groove 14. The deviation correction component 9 includes an eccentric wheel 901 that can rotate inside the mounting groove 14, and a plurality of tooth grooves are penetrated at the end of the eccentric wheel 901. A discharge bin 11 is also fixedly installed inside the extrusion head 6, and the discharge bin 11 is connected to the positioning block 8. A clearance groove is provided on the discharge bin 11, and a cleaning component is arranged inside the clearance groove;
[0028] During use, according to the prior art, the insulating sheath raw material arranged on the outside of the cable core enters the interior of the extruder body 1 from the feed barrel 2, and the extruder body 1 introduces the processed raw material into the discharge bin 11, and the core passes through the center position of the extruder head 6 and then passes through the interior of the positioning block 8 to extend to the outside of the positioning block 8. The raw material of the insulating sheath in the discharge bin 11 flows out through a plurality of guide holes penetrated through the positioning block 8 and contacts the core. Then, the cable after extrusion is cooled in the cooling box 4 and the finished cable is output from the discharge barrel 5. Before the cable line enters the positioning block 8, the cleaning component arranged on the discharge bin 11 can clean the cable core, which is a plurality of deviation correction components 9 arranged on the side of the positioning block 8. By rotating and adjusting the position of the eccentric wheel 901, the end of the eccentric wheel 901 can be squeezed against the outer wall of the positioning block 8, so that the positioning block 8 is always in the center position to prevent the cable core from being eccentric during extrusion.
[0029] like Figure 3 and Figure 4 As shown, the deviation correction component 9 also includes an extension plate fixedly installed at the corresponding position of the outer wall of the extrusion head 6 and the deviation correction component 9, and an adjusting wheel 902 is rotatably installed on the extension plate and meshed with the tooth groove at the end of the eccentric wheel 901, and a limiting structure is arranged at the corresponding position of the outer wall of the extrusion head 6 and the end of the eccentric wheel 901; by turning the adjusting wheel 902, the rotation angle of the eccentric wheel 901 can be adjusted, and the end of the eccentric wheel 901 is against the outer wall of the positioning block 8. Then, the eccentric wheel 901 squeezes the outer wall of the positioning block 8, so that the elastic member 15 arranged between the positioning block 8 and the extrusion head 6 can be partially deformed, so that the positioning block 8 is always in the center position inside the extrusion head 6.
[0030] like Figure 5 As shown, the limiting structure includes a fixed plate 904 fixedly connected to the outer wall of the extruder head 6, a rebounder 905 is fixedly connected to the fixed plate 904, and a clamping block 906 is fixedly connected to the output end of the rebounder 905; when adjusting the eccentric wheel 901, the user can press the rebounder 905 to make the clamping block 906 pop out from the tooth groove opened at the end of the eccentric wheel 901, and when the eccentric wheel 901 is readjusted to a suitable position, the rebounder 905 is pressed again, so that the clamping block 906 set at its end can pop out and be re-clamped into the tooth groove opened at the end of the eccentric wheel 901, and the eccentric wheel 901 can be limited by the clamping block 906 to stay stably in the adjusted position, and the outer wall of the positioning block 8 is always kept in a squeezed state.
[0031] like Figure 6As shown, the cleaning component includes a rotating ring 12 rotatably connected inside the makeshift groove, a plurality of mounting blocks 16 are installed on the inner wall of the rotating ring 12, and a brush head 10 is movably connected to the mounting block 16; before the cable line enters the positioning block 8, the rotating ring 12 arranged inside the makeshift groove on the discharge bin 11 drives the plurality of brush heads 10 to rotate, and the plurality of brush heads 10 can contact the outer wall of the cable line and wipe and clean the cable core, thereby preventing dust or impurities from adhering to the outer wall of the cable core, which affects its stickiness when it contacts the insulating sheath in the subsequent process.
[0032] like Figure 6 As shown, an adjusting rod 17 is provided between the inner wall of the rotating ring 12 and the mounting block 16, and the two ends of the adjusting rod 17 are fixedly connected to the corresponding positions on the rotating ring 12 and the mounting block 16 respectively; the position of the brush head 10 can be adjusted by the adjusting rod 17 provided on the rotating ring 12, so that the brush head 10 can be adapted to cable cores of various diameters when in use.
[0033] like Figure 6 As shown, a drying box 13 is provided inside the rotating ring 12 between the two groups of brush heads 10, and the number of the drying boxes 13 is the same as the brush heads 10; the drying box 13 provided on the rotating ring 12 can dry the cable core to prevent water stains on the outer wall of the core.
[0034] like Figure 5 As shown, a lever 903 is fixedly mounted on the outer wall of the adjusting wheel 902, and a plurality of anti-skid protrusions are arranged on the lever 903; the arrangement of the lever 903 makes it easier for the user to drive the adjusting wheel 902 to rotate, making the adjustment of the eccentric wheel 901 more convenient.
[0035] The working principle of the utility model: when in use, according to the prior art, the insulating sheath raw material arranged on the outside of the cable core enters the interior of the extruder body 1 from the feed barrel 2, and the extruder body 1 introduces the processed raw material into the inside of the discharge bin 11, and the core passes through the center position of the extruder head 6 and then passes through the interior of the positioning block 8 to extend to the outside of the positioning block 8, and the raw material of the insulating sheath in the discharge bin 11 flows out through a plurality of guide holes through the positioning block 8 and contacts the core, and then the extruded cable is cooled in the cooling box 4 and the finished cable is output from the discharge barrel 5. Before the cable line enters the positioning block 8, The rotating ring 12 arranged inside the yield groove on the discharge bin 11 drives the multiple brush heads 10 to rotate, so that the multiple brush heads 10 can contact the outer wall of the cable line and wipe and clean the cable core, thereby preventing dust or impurities from adhering to the outer wall of the cable core, which affects its stickiness when it contacts with the insulating sheath in the subsequent process. At the same time, the drying box 13 arranged on the rotating ring 12 can dry the cable core to prevent water stains on the outer wall of the core. The position of the brush head 10 can be adjusted by the adjusting rod 17 arranged on the rotating ring 12, so that the brush head 10 can be adapted to cables of various diameters when in use. The cable core after cleaning and drying passes through the interior of the positioning block 8 and can be covered with an insulating layer on its outer wall. The position of the positioning block 8 can be adjusted by a plurality of deviation correction components 9 arranged on the periphery of the positioning block 8. When the positioning block 8 is eccentric, it will affect the quality of the insulating layer on the outer wall of the cable core. The adjusting wheel 902 can be rotated by turning the lever 903 to adjust the rotation angle of the eccentric wheel 901. The end of the eccentric wheel 901 is against the outer wall of the positioning block 8. The outer wall of the positioning block 8 is squeezed by the eccentric wheel 901, so that the elasticity arranged between the positioning block 8 and the extrusion head 6 can be adjusted. The part 15 is partially deformed, so that the positioning block 8 is always in the center position inside the extruder head 6, and when adjusting the eccentric wheel 901, the user can press the rebounder 905 to make the block 906 pop out from the tooth groove opened at the end of the eccentric wheel 901. When the eccentric wheel 901 is readjusted to a suitable position, the rebounder 905 is pressed again to make the block 906 set at its end pop out and re-enter the tooth groove opened at the end of the eccentric wheel 901. Through the limiting of the block 906, the eccentric wheel 901 can be stably stayed in the adjusted position, and the outer wall of the positioning block 8 is always kept in a squeezed state.
[0036] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A cable insulation core eccentricity control device, comprising a production platform (3) and an extruder body (1) fixedly mounted on the upper end surface of the production platform (3), a feed barrel (2) fixedly mounted on one end of the extruder body (1), an extrusion head (6) fixedly mounted on the other end, a cooling box (4) disposed at the end of the extruder body (1), a discharge barrel (5) fixedly connected to the outer wall of the cooling box (4), the cooling box (4) and the extrusion head (6) are connected, a positioning block (8) is movably connected inside the extrusion head (6), and an anti-bias mold sleeve (7) is disposed between the end of the extrusion head (6) and the cooling box (4), characterized in that: An elastic member (15) is arranged inside the extruder head (6) on the peripheral side of the positioning block (8), and the elastic member (15) is arranged in an annular shape. A plurality of mounting grooves (14) are equidistantly penetrated on the extruder head (6) and the elastic member (15), and a deviation correction component (9) is movably installed inside the mounting groove (14). The deviation correction component (9) comprises an eccentric wheel (901) rotatable inside the mounting groove (14), and a plurality of tooth grooves are penetrated at the end of the eccentric wheel (901). A discharge bin (11) is also fixedly installed inside the extruder head (6), and the discharge bin (11) is arranged in communication with the positioning block (8). A clearance groove is arranged on the discharge bin (11), and a cleaning component is arranged inside the clearance groove.
2. A cable insulation core eccentricity control device according to claim 1, characterized in that: The deviation correction component (9) further comprises an extension plate fixedly mounted at a position corresponding to the outer wall of the extrusion head (6) and the deviation correction component (9), an adjustment wheel (902) rotatably mounted on the extension plate and meshingly connected with the tooth groove at the end of the eccentric wheel (901), and a limiting structure is arranged at a position corresponding to the outer wall of the extrusion head (6) and the end of the eccentric wheel (901).
3. A cable insulation core eccentricity control device according to claim 2, characterized in that: The limiting structure comprises a fixing plate (904) fixedly connected to the outer wall of the extrusion head (6), a rebounder (905) fixedly connected to the fixing plate (904), and a clamping block (906) fixedly connected to the output end of the rebounder (905).
4. The cable insulation core eccentricity control device according to claim 1, characterized in that: The cleaning assembly comprises a rotating ring (12) rotatably connected inside the clearance groove, a plurality of mounting blocks (16) are mounted on the inner wall of the rotating ring (12), and a brush head (10) is movably connected to the mounting blocks (16).
5. A cable insulation core eccentricity control device according to claim 4, characterized in that: An adjusting rod (17) is arranged between the inner wall of the rotating ring (12) and the mounting block (16), and two ends of the adjusting rod (17) are fixedly connected to corresponding positions on the rotating ring (12) and the mounting block (16) respectively.
6. A cable insulation core eccentricity control device according to claim 5, characterized in that: A drying box (13) is arranged inside the rotating ring (12) and between the two groups of brush heads (10), and the number of the drying boxes (13) is the same as the number of the brush heads (10).
7. A cable insulation core eccentricity control device according to claim 2, characterized in that: A lever (903) is fixedly mounted on the outer wall of the adjusting wheel (902), and a plurality of anti-slip convex points are arranged on the lever (903).
Citation Information
Patent Citations
Eccentricity prevention mechanism for cable sheath processing
CN219789210U