Unified clamping fixture for coils
By designing a unified coil clamping fixture, the coil is automatically clamped and pressed by using an electromagnet and clamping structure, the problem of loose deformation of the coil in the prior art during the glue coating process is solved, and the stability of the coil and the mobility of the device are improved.
Patent Information
- Application Number
- CN202420800133.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-17
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-04-17
AI Technical Summary
The existing electromagnet device needs to be equipped with additional power components after wrapping the coil, resulting in limited movement of the device and the coil is prone to loose and deform during the glue coating process.
A unified coil clamping fixture is designed, using an electromagnet and a clamping structure. The coil is automatically clamped and pressed through the force urging component and the output component to ensure that the coil is not loose when transported to the glue coating mechanism.
The coil is not loose after being pressed, which is convenient to be conveyed to the glue coating mechanism for glue coating, effectively preventing the coil from deforming, reducing the weight and complex connection of the device, and improving mobility.
Smart Images

Figure CN222826215U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of clamps, in particular to a coil unified clamping clamp. Background Art
[0002] An electromagnet is a device that generates electromagnetism when electricity is applied. A conductive winding that matches its power is wound around the outside of the iron core. This coil with current flowing through it has magnetism like a magnet, and it is also called an electromagnet. We usually make it into a bar or hoof shape to make the iron core easier to magnetize. In addition, in order to demagnetize the electromagnet immediately when the power is turned off, we often use soft iron or silicon steel materials that demagnetize quickly to make it. Such an electromagnet is magnetic when electricity is applied, and the magnetism disappears when the power is turned off. Electromagnets are extremely widely used in our daily lives, and their invention has also greatly improved the power of generators.
[0003] After the existing electromagnet is wound with a coil, the coil needs to be pressed and glued to prevent the straight part of the coil from being deformed. For example, Chinese patent announcement No. CN207009288U discloses a "flat coil shaping device", which includes a downward pressing shaping mechanism and a plurality of coil clamps; the downward pressing shaping mechanism includes a base, a support frame mounted on the base, and a downward pressing power member fixed on the support frame, and a space for placing the coil clamp is formed between the base and the support frame. Through the downward pressing shaping mechanism and the plurality of coil clamps, the shaping of multiple flat coils can be completed at one time;
[0004] However, in actual use, the existing device needs to additionally be equipped with a power component to provide power for the device. Since the weight of the power component and the device itself, as well as the connected circuits and pipelines, will limit the movement of the device, when the coil is compressed and glued, it is necessary to take the coil out of the device and then transport it to the glue coating mechanism. During this process, the coil compressed in the coil clamp is prone to loosen and deform again. Utility Model Content
[0005] The purpose of the utility model is to solve the shortcomings of the prior art that the weight of the power component and the connected circuits and pipelines will limit the movement of the device, and the coil clamp and the coil removal and gluing will easily cause the coil to loosen and deform, and a unified coil clamp is proposed.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A unified coil clamping fixture is designed, comprising a base and an electromagnet, wherein the base is provided with a guide groove, the electromagnet is placed on the guide groove, and a clamping structure is provided at the upper end of the base;
[0008] The electromagnet comprises an iron core and a plurality of coils, and a pressing portion matching with the plurality of coils is fixedly provided at the output end of the clamping structure;
[0009] The clamping structure includes a connecting component, a force applying component and an output component;
[0010] The output assembly includes an output arm and an output shaft. A fixing assembly is arranged between the output shaft and the output arm. The output shaft is fixedly connected to the pressing portion.
[0011] Furthermore, an adjusting slot is provided on the output arm, and the output shaft is movably plugged into the adjusting slot.
[0012] Furthermore, the fixing assembly includes two nuts threadedly connected to the output shaft, the two nuts are respectively arranged at the upper and lower ends of the output arm and clamp the output arm, the output shaft is provided with two gaskets respectively arranged at the upper and lower ends of the output arm, and guide parts cooperating with the output arm are fixedly arranged on both sides of the gasket.
[0013] Furthermore, the connecting assembly includes a supporting seat detachably connected to the base, a supporting frame is provided on the supporting seat, and the output arm is rotatably connected to the supporting frame.
[0014] Furthermore, the force-applying assembly includes a handle rotatably connected to the support frame, and a connecting plate that cooperates with the output arm is rotatably provided on the handle.
[0015] Furthermore, the connecting plate is provided with a slot corresponding to the output arm.
[0016] The coil unified clamping fixture proposed by the utility model has the beneficial effects of:
[0017] In the utility model, a clamping structure is provided on the base to clamp the coil, and multiple coils can be compressed at the same time during the clamping process. The compressed coil will not loosen under the clamping of the clamping structure. The clamp and the compressed coil are simultaneously transported to the gluing mechanism for gluing, which effectively prevents the coil from loosening and deforming.
[0018] Secondly, in the utility model, the clamping structure has its own force-applying component, which drives the connecting plate to rotate by pulling the handle manually, controls the position of the output arm and the output shaft, compresses the coil, and prevents excessive compression by setting a card slot. When the card slot contacts the output arm, the force-applying component reaches a balanced state, and the position of the output arm is fixed, thereby fixing the state of the coil. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the structure of the coil unified clamping fixture proposed by the utility model;
[0020] Figure 2 It is a structural schematic diagram of the output arm of the utility model;
[0021] Figure 3 It is a structural schematic diagram of the handle of the utility model.
[0022] In the figure: 1. base; 2. electromagnet; 21. iron core; 22. coil; 3. guide groove; 4. clamping structure; 41. connecting assembly; 411. support seat; 412. support frame; 42. force-applying assembly; 421. handle; 422. connecting plate; 423. slot; 43. output assembly; 431. output arm; 432. output shaft; 433. adjustment groove; 5. clamping part; 6. fixing assembly; 61. nut; 62. gasket; 621. guide part. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0024] Reference Figure 1-3 The coil unified clamping fixture comprises a base 1 and an electromagnet 2. The base 1 is provided with a guide groove 3, the electromagnet 2 is placed on the guide groove 3, and a clamping structure 4 is provided at the upper end of the base 1;
[0025] The electromagnet 2 includes an iron core 21 and a plurality of coils 22, and a clamping portion 5 matching the plurality of coils 22 is fixedly disposed at the output end of the clamping structure 4;
[0026] The clamping structure 4 includes a connecting component 41, a force applying component 42 and an output component 43;
[0027] The output assembly 43 includes an output arm 431 and an output shaft 432 . A fixing assembly 6 is disposed between the output shaft 432 and the output arm 431 . The output shaft 432 is fixedly connected to the pressing portion 5 .
[0028] In the utility model, the coil 22 is clamped by arranging a clamping structure 4 on the base 1, and multiple coils 22 can be compressed simultaneously during the clamping process. The compressed coil 22 will not loosen under the clamping of the clamping structure 4. The clamp and the compressed coil 22 are simultaneously transported to the gluing mechanism for gluing, which effectively prevents the coil 22 from loosening and deforming.
[0029] Furthermore, in this embodiment, an adjustment slot 433 is provided on the output arm 431 , and the output shaft 432 is movably plugged into the adjustment slot 433 , so that the position of the output shaft 432 can be adjusted to accommodate coils 22 of different specifications on electromagnets 2 of different specifications.
[0030] Furthermore, in the present embodiment, the fixing assembly 6 includes two nuts 61 threadedly connected to the output shaft 432, the two nuts 61 are respectively arranged at the upper and lower ends of the output arm 431, and clamp the output arm 431, the output shaft 432 is provided with two gaskets 62 respectively arranged at the upper and lower ends of the output arm 431, and both sides of the gasket 62 are fixedly provided with guide portions 621 matching the output arm 431, and the output arm 431 is clamped by the two nuts 61 to fix the position of the output shaft 432 to prevent its position from shifting during use.
[0031] It should be noted that, in this embodiment, the connecting assembly 41 includes a support seat 411 detachably connected to the base 1, a support frame 412 is provided on the support seat 411, the output arm 431 is rotatably connected to the support frame 412, and the support seat 411 and the base 1 are detachably connected by bolts, which facilitates the removal of the clamping structure 4 for maintenance and replacement.
[0032] Furthermore, in this embodiment, the force-applying assembly 42 includes a handle 421 rotatably connected to the support frame 412, and a connecting plate 422 that cooperates with the output arm 431 is rotatably provided on the handle 421. By pulling the handle 421 to drive the connecting plate 422 and the output arm 431 to rotate, the coil 22 is pressed and fixed.
[0033] In more detail, in this embodiment, a card slot 423 corresponding to the output arm 431 is provided on the connecting plate 422. The card slot 423 is provided to prevent excessive compression. When the card slot 423 contacts the output arm 431, the force-applying component 42 reaches a balanced state, and the position of the output arm 431 is fixed, thereby fixing the state of the coil 22.
[0034] Working method: When working, the electromagnet 2 is placed on the guide groove 3, and the connecting plate 422 and the output arm 431 are driven to rotate by pulling the handle 421. When the slot 423 contacts the output arm 431, the force-applying component 42 reaches a balanced state, and the position of the output arm 431 is fixed, thereby fixing the state of the output shaft 432 and the coil 22 to form an integral structure, which is convenient for subsequent gluing and prevents the coil 22 from loosening and deforming.
[0035] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A coil unified clamping fixture, comprising a base (1) and an electromagnet (2), characterized in that: The base (1) is provided with a guide groove (3), the electromagnet (2) is placed on the guide groove (3), and the upper end of the base (1) is provided with a clamping structure (4); The electromagnet (2) comprises an iron core (21) and a plurality of coils (22); a pressing portion (5) matching with the plurality of coils (22) is fixedly provided at the output end of the clamping structure (4); The clamping structure (4) comprises a connecting component (41), a force applying component (42) and an output component (43); The output assembly (43) comprises an output arm (431) and an output shaft (432), a fixing assembly (6) is provided between the output shaft (432) and the output arm (431), and the output shaft (432) is fixedly connected to the pressing portion (5).
2. The coil unified clamping fixture according to claim 1, characterized in that: The output arm (431) is provided with an adjustment slot (433), and the output shaft (432) is movably plugged into the adjustment slot (433).
3. The coil unified clamping fixture according to claim 2, characterized in that: The fixing assembly (6) comprises two nuts (61) threadedly connected to the output shaft (432); the two nuts (61) are respectively arranged at the upper and lower ends of the output arm (431) and clamp the output arm (431); the output shaft (432) is provided with two gaskets (62) respectively arranged at the upper and lower ends of the output arm (431); guide portions (621) matching the output arm (431) are fixedly arranged on both sides of the gasket (62).
4. The coil unified clamping fixture according to claim 1, characterized in that: The connecting assembly (41) comprises a supporting seat (411) detachably connected to the base (1); a supporting frame (412) is provided on the supporting seat (411); and the output arm (431) is rotatably connected to the supporting frame (412).
5. The coil unified clamping fixture according to claim 4, characterized in that: The force applying assembly (42) comprises a handle (421) rotatably connected to the support frame (412), and a connecting plate (422) cooperating with the output arm (431) is rotatably provided on the handle (421).
6. The coil unified clamping fixture according to claim 5, characterized in that: The connecting plate (422) is provided with a slot (423) corresponding to the output arm (431).