Double-drum dry type permanent magnetic separator

By setting up electromagnetic wires and frequency converter electric boxes with adjustable magnetic force inside the drum of the magnetic separator, combined with the design of transmission tracks and loading ports, the existing magnetic separator has solved the problem of slow speed and inconvenient loading when separating multiple magnetic materials, and the efficient classification and convenient loading of various materials are achieved.

CN222829817UActive Publication Date: 2025-05-06SHANDONG ANHE MAGNETOELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202421645461.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-12
Publication Date
2025-05-06
Estimated Expiration
2034-07-12

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    Figure CN222829817U_ABST
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Abstract

The utility model belongs to the technical field of magnetic separators, and particularly relates to a double-roller dry type permanent magnetic separator which comprises a machine body, a feeding port is formed in the upper portion of the machine body, a tray is arranged below the feeding port, a first roller is arranged below the tray, a second roller is arranged below the first roller, and the second roller is arranged below the second roller. Electromagnetic wires are arranged in the first roller and the second roller, and the two ends of the electromagnetic wires are connected with a variable-frequency electric box; a transmission roller is arranged in the first roller and the second roller and is connected with a wheel shaft; a first scraping plate is arranged in the first roller, and a first discharging opening is formed in the lower end of the first scraping plate; the front end of the second roller is connected with a third discharging port, a second scraping plate is arranged at the bottom of the second roller, and a blocking plate is arranged between the second roller and the first roller; a second discharging opening is formed in the lower end of the second scraping plate; through the design, the magnetic force of the roller can be adjusted according to the magnetism of materials, so that various materials are classified simultaneously, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of magnetic separators, in particular to a double-drum dry permanent magnetic separator. Background Art

[0002] Magnetic separator is a kind of equipment which uses magnetic material to separate magnetic and non-magnetic ores. Magnetic separator is widely used in resource recycling, wood industry, mining industry and many other fields.

[0003] The working principle of the magnetic separator is based on magnetic difference, and magnetic minerals and non-magnetic minerals are separated by the action of the magnetic field. In the magnetic separator, magnetic mineral particles are magnetically aggregated under the action of the magnetic field to form "magnetic clusters" or "magnetic chains". These magnetic clusters or magnetic chains are affected by the magnetic force in the slurry, move toward the magnetic poles, and are adsorbed on the cylinder. Because the polarity of the magnetic poles is arranged alternately and is fixed during operation, these magnetic clusters or magnetic chains produce magnetic stirring when rotating, and non-magnetic minerals fall off during this stirring. The "magnetic clusters" or "magnetic lotuses" that are finally adsorbed on the surface of the cylinder are the concentrates.

[0004] Although the existing magnetic separator can use the characteristics of the double drum to separate and classify materials, due to structural problems, multiple operations are required to separate materials with different magnetic properties, which affects the production rate; and the existing magnetic separator has the problem of a high feeding port position, which makes manual feeding inconvenient. Utility Model Content

[0005] In order to make up for the deficiencies of the prior art and address the problems existing in the existing equipment, the utility model proposes a double-drum dry permanent magnetic separator.

[0006] The technical solution adopted by the utility model to solve the technical problem is a double-drum dry permanent magnetic separator, including a machine body, a machine base is arranged at the four corners below the machine body, a feed port is welded on the top of the machine body, and a feed port is opened at the center of the feed port; an observation window is arranged on one side of the machine body, a first discharge port is arranged at the bottom of the machine body, a second discharge port is arranged on one side of the machine body, and a third discharge port is arranged on the other side of the body; a tray is arranged below the feed port, a first roller is arranged below the tray, a second roller is arranged below the first roller, and electromagnetic wires are arranged inside the first roller and the second roller, so that Both ends of the electromagnetic wire are connected to a frequency conversion electric box; a transmission roller is arranged inside the first roller and the second roller, the transmission roller is connected to the wheel axle, and a roller cover is arranged on the outer side of the wheel axle; a No. 1 scraper is arranged inside the first roller, and a first discharge port is arranged at the lower end of the No. 1 scraper; the front end of the second roller is connected to the third discharge port, a No. 2 scraper is arranged at the bottom of the second roller, and a barrier plate is arranged between the second roller and the first roller; a discharge tray is arranged at the lower end of the No. 2 scraper. The design of replacing the magnet with the electromagnetic wire and the frequency conversion electric box can adjust the magnetic force of the roller according to the strength of the magnetism of the material, so as to classify multiple materials at the same time.

[0007] Preferably, a conveyor belt is provided on the top of one side of the feeding port, and load-bearing rotating shafts are connected to both sides of the conveyor belt. A load-bearing rod is provided below the load-bearing rotating shaft, and the bottom end of the load-bearing rod is connected to the supporting rotating shaft, and the supporting rotating shaft is connected to the supporting plate and the load-bearing rod; the other end of the conveyor belt is connected to the storage bin, and wheels are provided around the bottom of the storage bin, and a loading port is welded on the upper end of the storage bin, and a loading opening is opened in the middle of the loading port, and the loading opening is connected to the storage bin, thereby increasing the loading difficulty and increasing the flexibility of the magnetic separator.

[0008] Preferably, one end of the pallet is connected to a vibrating guide column, and the other end of the vibrating guide column is provided with a vibrator. According to this design, the pallet can be vibrated through the vibrating guide column and the material on the pallet can be evenly spread on the pallet.

[0009] Preferably, the first roller and the second roller are connected by an axle and fixed on a support rod, and the machine body is welded to the other side of the support rod. The right side design can fix the first roller and the second roller so that the machine remains stable during long-term use.

[0010] Preferably, the first scraper, the second scraper and the barrier plate are all made of magnetic shielding materials to prevent the scrapers from being adsorbed on the surface of the drum and causing scratches that affect the service life of the drum and can also prevent material contamination.

[0011] The utility model is beneficial in that:

[0012] 1. This utility model uses electromagnetic wire and frequency conversion electric box to replace the magnet. The magnetic force on the surface of the drum can be adjusted according to the strength of the magnetism of the material type to classify different types of materials at the same time, thereby optimizing the original situation where only two types of materials can be screened and avoiding repeated operations when screening multiple materials at the same time.

[0013] 2. This utility model improves the situation that the original manual feeding is affected by the high feeding port of the magnetic separator by adding the design of feeding decoration. Through this design, the feeding can be directly carried out by the crawler, which optimizes the operation steps. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0015] Figure 1 It is a schematic diagram of the overall structure of the magnetic separator;

[0016] Figure 2 This is a schematic diagram of the internal structure of the magnetic separator;

[0017] Figure 3 Schematic diagram of the internal structure of the drum;

[0018] Figure 4 This is a schematic diagram of the positions of the scraper and baffle plates;

[0019] In the figure: 1. Machine body; 2. Feed port; 3. Feed port; 4. Second discharge port; 5. Machine base; 6. Observation window; 7. Loading port; 8. Loading port; 9. Wheels; 10. Storage bin; 11. Conveyor track; 12. Load-bearing shaft; 13. Support shaft; 14. Support plate; 15. Tray; 16. Vibration guide column; 17. Vibrator; 18. First roller; 19. Second scraper; 20. Second roller; 21. Third discharge port; 22. Discharge tray; 23. Support rod; 24. First discharge port; 25. Frequency conversion box; 26. Transmission roller; 27. Wheel axle; 28. Electromagnetic wire; 29. ​​Load-bearing rod; 30. Cylinder cover; 31. First scraper; 32. Blocking plate. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-4 As shown, a double-drum dry permanent magnetic separator comprises a body 1, wherein the four corners below the body 1 are provided with a base 5, and a feed port 2 is welded on the top of the body 1, and a feed port 3 is opened at the center of the feed port; an observation window 6 is provided on one side of the body 1, a first discharge port 24 is provided at the bottom of the body 1, a second discharge port 4 is provided on one side of the body, and a third discharge port 21 is provided on the other side of the body; a tray 15 is provided below the feed port 3, a first roller 18 is provided below the tray 15, a second roller 20 is provided below the first roller 18, and electromagnetic wires 28 are provided inside the first roller 18 and the second roller 20, and both ends of the electromagnetic wire 28 are connected to a variable frequency box 25; a transmission roller 26 is provided inside the first roller 18 and the second roller 20, and the transmission roller 26 is connected to the wheel axle 27, and a drum cover 30 is provided on the outer side of the wheel axle 27; a No. 1 scraper 31 is provided inside the first roller 18, and a first discharge port 24 is provided at the lower end of the No. 1 scraper 31; the front end of the second roller 20 is connected to the third discharge port 21, and a No. 2 scraper 19 is provided at the bottom of the second roller 20, and a barrier plate 32 is provided between the second roller 20 and the first roller 18; a second discharge port 22 is provided at the lower end of the No. 2 scraper 19, and the operation can be started by adjusting the magnetic force of the roller and then pouring the material into the storage bin during daily use.

[0022] See also Figure 1 As shown, a conveyor belt 11 is provided on the top of one side of the feeding port, and load-bearing shafts 12 are connected to both sides of the conveyor belt 11. A load-bearing rod 29 is provided below the load-bearing shaft 12, and the bottom end of the load-bearing shaft 29 is connected to a supporting shaft 13, and the supporting shaft 13 is connected to a supporting plate 14 and the load-bearing rod 29; the other end of the conveyor belt 11 is connected to a storage bin 10, and wheels 9 are provided around the bottom of the storage bin 10. A loading port 7 is welded on the upper end of the storage bin 10, and a loading port 8 is provided in the middle of the loading port 7, and the loading port 8 is connected to the storage bin 10. Before using the machine, pour the material from the loading port into the storage bin and then start the switch, and the conveyor belt can bring the material to the feeding port.

[0023] See also Figure 2 As shown, one end of the tray 15 is connected to a vibration guide column 16, and the other end of the vibration guide column 16 is provided with a vibrator 17. This design can ensure uniform transportation of materials during operation.

[0024] Working principle: when material screening is required, push the feeding device to align the end of the conveyor belt 11 with the feed port 3, then pour the material into the storage bin 10 along the feeding port 7, and then the conveyor belt 11 will convey the material to the feed port 3. At this time, the material enters the body 1 along the feed port 3 and falls on the tray 15. Through the vibration of the tray 15, the material is evenly spread on the tray 15 and sent to the first roller 18 by the tray 15. At this time, the magnetic material is adsorbed on the surface of the first roller 18 and transported downward. When it encounters the lower When the magnetic force of the second roller 20 is weak, the material with weak magnetism reaches the second roller 20, while the material with strong magnetism will continue to remain on the surface of the first roller 18 and will be scraped down to the first discharge port 24 after encountering the first scraper 31. Then, when the remaining material passes through the third discharge port 21, the blocking plate 32 shields part of the magnetism, and the weak magnetic material attached to the surface of the second roller 20 will continue to move downward and be scraped down by the second scraper 19 and fall into the discharge tray. At this time, the medium magnetic material will be sent to the third discharge port 21.

[0025] When using the feeding device, first align the upper end of the conveyor belt 11 of the feeding device with the inlet 3 of the magnetic separator, then open the load-bearing rod 29 and the operator steps on the support plate 14 to make the support plate 29 and the load-bearing rod 14 form a triangle shape.

[0026] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0027] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. A double-drum dry permanent magnetic separator, characterized in that: The machine comprises a machine body (1), wherein a machine base (5) is provided at the four corners below the machine body (1), a feed port (2) is welded on the top of the machine body (1), and a feed port (3) is opened at the center of the feed port; an observation window (6) is provided on one side of the machine body (1), a first discharge port (24) is provided at the bottom end of the machine body (1), a second discharge port (4) is provided on one side of the machine body (1), and a third discharge port (21) is provided on the other side of the machine body (1); a tray (15) is provided below the feed port (3), a first roller (18) is provided below the tray (15), a second roller (20) is provided below the first roller (18), and electromagnetic wires (28) are provided inside the first roller (18) and the second roller (20). , both ends of the electromagnetic wire (28) are connected to the frequency conversion box (25); a transmission roller (26) is provided inside the first roller (18) and the second roller (20), the transmission roller (26) is connected to the wheel axle (27), and a roller cover (30) is provided on the outside of the wheel axle (27); a first scraper (31) is provided inside the first roller (18), and a first discharge port (24) is provided at the lower end of the first scraper (31); the front end of the second roller (20) is connected to the third discharge port (21), a second scraper (19) is provided at the bottom of the second roller (20), and a baffle (32) is provided between the second roller (20) and the first roller (18); a discharge tray (22) is provided at the lower end of the second scraper (19).

2. A double-drum dry permanent magnetic separator according to claim 1, characterized in that: A conveyor belt (11) is mounted on the top of one side of the feeding port (2), and a load-bearing shaft (12) is connected to both sides of the conveyor belt (11), and a load-bearing rod (29) is arranged below the load-bearing shaft (12), and the bottom end of the load-bearing rod (29) is connected to the supporting shaft (13), and the supporting shaft (13) is connected to the supporting plate (14) and the load-bearing rod (29); the other end of the conveyor belt (11) is connected to the storage bin (10), and wheels (9) are arranged around the bottom of the storage bin (10), and a loading port (7) is welded on the upper end of the storage bin (10), and a loading port (8) is opened in the middle of the loading port (7), and the loading port (8) is connected to the storage bin (10).

3. A double-drum dry permanent magnetic separator according to claim 1, characterized in that: One end of the tray (15) is connected to a vibration guide column (16), and the other end of the vibration guide column (16) is provided with a vibrator (17).

4. A double-drum dry permanent magnetic separator according to claim 1, characterized in that: The first roller (18) and the second roller (20) are both connected by a wheel axle (27) and fixed on a support rod (23), and the other side of the support rod (23) is welded to the machine body (1).

5. A double-drum dry permanent magnetic separator according to claim 1, characterized in that: The first scraper (31), the second scraper (19) and the blocking plate (32) are all made of magnetic shielding materials.