Automatic spraying device for outer wall of steel pipe
By designing an automatic spraying device for the outer wall of the steel pipe including a liquid storage compartment, a mounting plate, a fixing plate and a second turntable, the automatic movement of the nozzle and the turn of the steel pipe are achieved by using an electric telescopic rod and a motor system, the problem that existing devices cannot be automatically sprayed is solved, and the degree of automation and convenience of use is improved.
Patent Information
- Application Number
- CN202421051117.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-05-15
AI Technical Summary
The existing automatic spraying device for the outer wall of steel pipe cannot automatically spray different positions of the outer wall of steel pipes, which has a low degree of automation and is inconvenient to use.
An automatic spraying device for the outer wall of the steel pipe including a liquid storage compartment, a mounting plate, a fixing plate and a second turntable is designed. Through the electric telescopic rod, the first motor, the second motor and the shaft system, the automatic reciprocating movement of the nozzle and the flip of the steel pipe are realized to ensure that the paint liquid can be uniformly sprayed to different positions of the outer wall of the steel pipe.
The automation level of the device is improved and uniform spraying of different positions of the outer wall of the steel pipe is achieved, without manual control by staff, making it more convenient to use.
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Figure CN222829891U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel pipe spraying equipment, in particular to an automatic spraying device for the outer wall of a steel pipe. Background Art
[0002] Steel pipe is a steel material with a hollow cross-section and a length much larger than its diameter or circumference. Using steel pipes to manufacture highway bridges can not only save steel and simplify construction, but also greatly reduce the area of protective coating, saving investment and maintenance costs. When processing steel pipes, it is necessary to spray paint on the outer wall of the steel pipe through spraying equipment to improve the anti-rust effect of the steel pipe, thereby extending the service life of the steel pipe.
[0003] For example, the utility model: "Automatic spraying device for outer wall of steel pipe", with the announcement number of "CN213855253U", realizes the spraying operation on the outer wall of steel pipe by moving the spraying vehicle on the guide rail. It has a simple structure and strong practicality. Compared with the traditional manual spraying method, it has higher operation efficiency and more uniform spraying. However, during the implementation of this patent, the staff is required to control the position of the spraying vehicle, so that the device cannot automatically spray different positions of the outer wall of the steel pipe. The degree of automation of the device is low, and it is inconvenient to use. Utility Model Content
[0004] The utility model aims to provide an automatic spraying device for the outer wall of a steel pipe to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic spraying device for the outer wall of a steel pipe, comprising a liquid storage tank, a mounting plate, a fixed plate and a second turntable, a fixed plate being mounted on one end of the liquid storage tank, and a mounting plate being mounted on the top of the fixed plate, a liquid pump being mounted on the end of the liquid storage tank away from the fixed plate, a first sliding assembly being mounted on the bottom end of the mounting plate away from the fixed plate, and an L-shaped plate being slidably mounted on the bottom of the first sliding assembly, a spray head being mounted on the bottom of the L-shaped plate, a second motor being mounted on the top end of the fixed plate close to the liquid pump, and a second rotating shaft being mounted on the output end of the second motor, a first turntable being mounted on the end of the second rotating shaft away from the second motor, and a first motor being mounted on the top end of the fixed plate away from the liquid pump. A first rotating shaft is installed at the output end of the first motor, the first rotating shaft passes through a fixed plate, and a U-shaped plate is installed at one end of the first rotating shaft away from the first motor, a second turntable is installed at one end of the U-shaped plate away from the first rotating shaft, and an electric telescopic rod is installed at the middle position of the second turntable close to one end of the first motor, a second sliding assembly is evenly installed at one end of the second turntable away from the U-shaped plate, and a sliding plate is slidably installed at one end of the second sliding assembly away from the second turntable, an arc-shaped fixing plate is installed at one end of the sliding plate away from the second sliding assembly, a control panel is installed at the bottom of the fixed plate close to one end of the first motor, and the output end of the control panel is electrically connected to the input ends of the liquid pump, the electric telescopic rod, the first motor and the second motor through wires.
[0006] Preferably, a liquid suction pipe extending to the interior of the liquid storage tank is installed at the input end of the liquid suction pump, and a liquid guiding hose is installed at the output end of the liquid suction pump, and one end of the liquid guiding hose away from the liquid suction pump is connected to the nozzle.
[0007] Preferably, a fixing rod is installed at the edge of the first turntable away from the second rotating shaft, and a bearing is installed on the outside of the fixing rod. A connecting rod is hinged on the outside of the bearing, and one end of the connecting rod away from the bearing is hinged to the L-shaped plate.
[0008] Preferably, the output end of the electric telescopic rod passes through the second turntable, and a mounting block is installed at the output end of the electric telescopic rod, four groups of hinged rods are evenly hinged on the outer side of the mounting block, and the ends of the hinged rods away from the mounting block are hinged to the sliding plate.
[0009] Preferably, a filter screen is installed inside the liquid storage tank.
[0010] Preferably, four groups of the second sliding components are provided, and the angle between two adjacent groups of the second sliding components is ninety degrees.
[0011] Preferably, a drain pipe is installed at the bottom of the liquid storage bin near one end of the liquid pump, and a sealing cover is installed at one end of the drain pipe away from the liquid storage bin.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. The automatic spraying device for the outer wall of a steel pipe is equipped with an arc-shaped fixing piece, a mounting block, a sliding plate, a second sliding assembly and a hinged rod. When in use, multiple sets of arc-shaped fixing pieces are inserted into the interior of the steel pipe, and the electric telescopic rod pushes the mounting block to move, so that the mounting block drives multiple sets of sliding plates to move simultaneously through multiple sets of hinged rods, so that multiple sets of arc-shaped fixing pieces can be closely fitted with the inner wall of the steel pipe, and steel pipes with different inner diameters can be fixed on the device, and the device has strong applicability;
[0014] 2. The automatic spraying device for the outer wall of the steel pipe is equipped with a second turntable, a U-shaped plate, a first motor and a first rotating shaft. When in use, the first motor drives the U-shaped plate to rotate through the first rotating shaft, which can drive the steel pipe to rotate, and the steel pipe can be turned over, so that the paint liquid can be evenly sprayed to different positions of the outer wall of the steel pipe;
[0015] 3. The automatic spraying device for the outer wall of the steel pipe is installed with an L-shaped plate, a connecting rod, a first turntable, a second rotating shaft and a second motor. When in use, the second motor drives the first turntable to rotate at a constant speed through the second rotating shaft, so that the connecting rod can repeatedly push and pull the L-shaped plate to move, and the nozzle can be reciprocated to different positions of the steel pipe for spraying. There is no need for staff to operate. The device has a high degree of automation and is more convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the front cross-sectional view of the utility model;
[0017] Figure 2 It is a side view schematic diagram of the second rotating disk of the utility model;
[0018] Figure 3 It is a side view schematic diagram of the arc-shaped fixing plate of the utility model;
[0019] Figure 4 It is a partial structural schematic diagram of the utility model.
[0020] In the figure: 1. liquid storage tank; 2. liquid extraction pipe; 3. liquid extraction pump; 4. filter screen; 5. liquid guide hose; 6. arc-shaped fixing plate; 7. mounting plate; 8. first sliding assembly; 9. L-shaped plate; 10. nozzle; 11. mounting block; 12. connecting rod; 13. first turntable; 14. fixing plate; 15. second turntable; 16. U-shaped plate; 17. electric telescopic rod; 18. first motor; 19. first rotating shaft; 20. sliding plate; 21. control panel; 22. second sliding assembly; 23. hinged rod; 24. bearing; 25. fixing rod; 26. second rotating shaft; 27. second motor. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1-4 The utility model provides an embodiment: an automatic spraying device for the outer wall of a steel pipe, comprising a liquid storage tank 1, a mounting plate 7, a fixed plate 14 and a second turntable 15, one end of the liquid storage tank 1 is installed with the fixed plate 14, and the top of the fixed plate 14 is installed with the mounting plate 7, the end of the liquid storage tank 1 away from the fixed plate 14 is installed with a liquid pump 3, the model of the liquid pump 3 here can be ISGD, the end of the bottom of the mounting plate 7 away from the fixed plate 14 is installed with a first sliding assembly 8, and the bottom of the first sliding assembly 8 is slidably installed with an L-shaped plate 9, the bottom of the L-shaped plate 9 is installed with a nozzle 10, the top of the fixed plate 14 close to the end of the liquid pump 3 is installed with a second motor 27, the model of the second motor 27 here can be Y90S-2, and the output end of the second motor 27 is installed with a second rotating shaft 26, the end of the second rotating shaft 26 away from the second motor 27 is installed with a first turntable 13, the top of the fixed plate 14 away from the end of the liquid pump 3 is installed with a first motor 18, the model of the first motor 18 here can be Y90S -2, and the output end of the first motor 18 is equipped with a first rotating shaft 19, the first rotating shaft 19 passes through the fixed plate 14, and the end of the first rotating shaft 19 away from the first motor 18 is equipped with a U-shaped plate 16, the end of the U-shaped plate 16 away from the first rotating shaft 19 is equipped with a second turntable 15, and the second turntable 15 is equipped with an electric telescopic rod 17 at the middle position of the end of the first motor 18, where the model of the electric telescopic rod 17 can be J64RT2UNIVER, the end of the second turntable 15 away from the U-shaped plate 16 is evenly equipped with a second sliding assembly 22, and the end of the second sliding assembly 22 away from the second turntable 15 is slidably equipped with a sliding plate 20, and the end of the sliding plate 20 away from the second sliding assembly 22 is equipped with an arc-shaped fixed plate 6, and the bottom of the fixed plate 14 close to the end of the first motor 18 is equipped with a control panel 21, and the output end of the control panel 21 is electrically connected to the input end of the liquid pump 3, the electric telescopic rod 17, the first motor 18 and the second motor 27 through wires.
[0023] In this implementation:
[0024] Furthermore, the input end of the liquid pump 3 is equipped with a liquid suction pipe 2 extending into the liquid storage tank 1, and the output end of the liquid pump 3 is equipped with a liquid guiding hose 5, and the end of the liquid guiding hose 5 away from the liquid pump 3 is connected to the nozzle 10. The liquid pump 3 draws out the paint liquid in the liquid storage tank 1 through the liquid suction pipe 2, and draws the paint liquid into the nozzle 10 through the liquid guiding hose 5.
[0025] Furthermore, a fixing rod 25 is installed at the edge position of the first turntable 13 on the side away from the second rotating shaft 26, and a bearing 24 is installed on the outer side of the fixing rod 25. A connecting rod 12 is hinged on the outer side of the bearing 24, and the end of the connecting rod 12 away from the bearing 24 is hinged to the L-shaped plate 9. When in use, the second motor 27 drives the first turntable 13 to rotate at a constant speed through the second rotating shaft 26, so that the connecting rod 12 can repeatedly push and pull the L-shaped plate 9 to move, and the spray head 10 can be reciprocated to different positions of the steel pipe for spraying. There is no need for staff to operate, the device has a high degree of automation, and is more convenient to use.
[0026] Furthermore, the output end of the electric telescopic rod 17 passes through the second turntable 15, and the output end of the electric telescopic rod 17 is installed with a mounting block 11, and four groups of hinged rods 23 are evenly hinged on the outer side of the mounting block 11, and the ends of the hinged rods 23 away from the mounting block 11 are hinged to the sliding plate 20. When in use, multiple groups of arc-shaped fixing plates 6 are inserted into the interior of the steel pipe, and the electric telescopic rod 17 pushes the mounting block 11 to move, so that the mounting block 11 drives multiple groups of sliding plates 20 to move at the same time through multiple groups of hinged rods 23, so that multiple groups of arc-shaped fixing plates 6 can be closely fitted to the inner wall of the steel pipe, and steel pipes with different inner diameters can be fixed on the device, and the device has strong applicability.
[0027] Furthermore, a filter screen 4 is installed inside the liquid storage bin 1, and excess paint liquid on the steel pipe drips into the liquid storage bin 1. Impurities in the paint liquid can be filtered through the filter screen 4, so that the paint liquid can be reused.
[0028] Furthermore, four groups of second sliding components 22 are provided, and the angle between two adjacent groups of second sliding components 22 is ninety degrees.
[0029] Furthermore, a drain pipe is installed at the bottom of the liquid storage tank 1 near the end of the liquid pump 3, and a sealing cover is installed at the end of the drain pipe away from the liquid storage tank 1. By opening the sealing cover, the paint liquid inside the liquid storage tank 1 can be discharged through the drain pipe.
[0030] Working principle:
[0031] When in use, the device is connected to a power source, and then multiple sets of arc-shaped fixing plates 6 are inserted into the inner side of the steel pipe;
[0032] The staff can start the electric telescopic rod 17 through the control panel 21, so that the electric telescopic rod 17 pushes the mounting block 11 to move, and the mounting block 11 drives the multiple sets of hinged rods 23 to move together, so that the hinged rods 23 are stressed and push the sliding plate 20 to move, and the sliding plate 20 drives the arc-shaped fixing piece 6 to move together, so that the arc-shaped fixing piece 6 can be closely fitted with the inner wall of the steel pipe, and the steel pipe can be fixed on the outer side of the multiple sets of arc-shaped fixing pieces 6;
[0033] During spraying, the staff can add an appropriate amount of paint liquid into the liquid storage tank 1, and then the staff can start the liquid pump 3 through the control panel 21, and the liquid pump 3 pumps the paint liquid inside the liquid storage tank 1 into the inside of the spray head 10, and sprays the outer wall of the steel pipe through the spray head 10;
[0034] During the spraying process, the staff can start the first motor 18 through the control panel 21, and the first motor 18 drives the U-shaped plate 16 to rotate through the first rotating shaft 19, which can drive the steel pipe to rotate and turn the steel pipe over, so that the paint liquid can be evenly sprayed to different positions of the outer wall of the steel pipe;
[0035] At the same time, the staff can start the second motor 27 through the control panel 21, so that the second motor 27 drives the first rotating disk 13 to rotate at a constant speed through the second rotating shaft 26, and the first rotating disk 13 drives the fixing rod 25 to rotate. Since the fixing rod 25 is installed on the inner ring of the bearing 24, and the connecting rod 12 is installed on the outer ring of the bearing 24, the connecting rod 12 can rotate independently outside the fixing rod 25 through the bearing 24, so that the connecting rod 12 can always face one end of the L-shaped plate 9;
[0036] When the fixing rod 25 rotates to be close to one end of the first sliding assembly 8, the fixing rod 25 drives the connecting rod 12 to move through the bearing 24, so that the connecting rod 12 is subjected to force and pushes the L-shaped plate 9 to move, thereby driving the nozzle 10 to move;
[0037] When the fixing rod 25 rotates to one end away from the first sliding assembly 8, the fixing rod 25 drives the connecting rod 12 to move through the bearing 24, so that the connecting rod 12 is subjected to force and pulls the L-shaped plate 9 to move, thereby driving the nozzle 10 to move;
[0038] Since the second motor 27 drives the first turntable 13 to rotate at a constant speed through the second rotating shaft 26, the connecting rod 12 can repeatedly push and pull the L-shaped plate 9 to move, and the nozzle 10 can be reciprocated to different positions of the steel pipe for spraying. No staff is required to operate, the device has a high degree of automation and is more convenient to use.
[0039] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. An automatic spraying device for the outer wall of a steel pipe, comprising a liquid storage tank (1), a mounting plate (7), a fixing plate (14) and a second rotating disk (15), characterized in that: A fixing plate (14) is installed at one end of the liquid storage tank (1), and a mounting plate (7) is installed on the top of the fixing plate (14); a liquid pump (3) is installed at the end of the liquid storage tank (1) away from the fixing plate (14); a first sliding component (8) is installed at the end of the bottom of the mounting plate (7) away from the fixing plate (14); an L-shaped plate (9) is slidably installed at the bottom of the first sliding component (8); a nozzle (10) is installed at the bottom of the L-shaped plate (9); and the fixing plate (1 4) A second motor (27) is installed at the top of one end of the liquid pump (3), and a second rotating shaft (26) is installed at the output end of the second motor (27), and a first rotating disk (13) is installed at the end of the second rotating shaft (26) away from the second motor (27), and a first motor (18) is installed at the top of the fixed plate (14) away from the liquid pump (3), and a first rotating shaft (19) is installed at the output end of the first motor (18), and the first rotating shaft (19) passes through the fixed plate ( 14), and a U-shaped plate (16) is installed at one end of the first rotating shaft (19) away from the first motor (18), a second rotating disk (15) is installed at one end of the U-shaped plate (16) away from the first rotating shaft (19), and an electric telescopic rod (17) is installed at a middle position of the second rotating disk (15) close to one end of the first motor (18), and a second sliding assembly (22) is evenly installed at one end of the second rotating disk (15) away from the U-shaped plate (16), and the second sliding assembly (22) is away from A sliding plate (20) is slidably mounted on one end of the second rotating disk (15); an arc-shaped fixing plate (6) is mounted on the end of the sliding plate (20) away from the second sliding assembly (22); a control panel (21) is mounted on the bottom of the fixing plate (14) near the end of the first motor (18); an output end of the control panel (21) is electrically connected to input ends of the liquid pump (3), the electric telescopic rod (17), the first motor (18) and the second motor (27) respectively through wires.
2. The automatic spraying device for the outer wall of a steel pipe according to claim 1, characterized in that: The input end of the liquid pump (3) is equipped with a liquid suction pipe (2) extending into the interior of the liquid storage tank (1), and the output end of the liquid pump (3) is equipped with a liquid guiding hose (5), and the end of the liquid guiding hose (5) away from the liquid pump (3) is connected to the nozzle (10).
3. The automatic spraying device for the outer wall of a steel pipe according to claim 1, characterized in that: A fixing rod (25) is installed at an edge position of the first rotating disk (13) away from the second rotating shaft (26), and a bearing (24) is installed on the outer side of the fixing rod (25). A connecting rod (12) is hinged on the outer side of the bearing (24), and one end of the connecting rod (12) away from the bearing (24) is hinged to the L-shaped plate (9).
4. The automatic spraying device for the outer wall of a steel pipe according to claim 1, characterized in that: The output end of the electric telescopic rod (17) passes through the second rotating disk (15), and a mounting block (11) is installed at the output end of the electric telescopic rod (17). Four groups of hinged rods (23) are evenly hinged on the outer side of the mounting block (11), and the ends of the hinged rods (23) away from the mounting block (11) are all hinged to the sliding plate (20).
5. The automatic spraying device for the outer wall of a steel pipe according to claim 1, characterized in that: A filter screen (4) is installed inside the liquid storage bin (1).
6. The automatic spraying device for outer wall of steel pipe according to claim 1, characterized in that: Four groups of the second sliding components (22) are provided, and the included angle between two adjacent groups of the second sliding components (22) is ninety degrees.
7. The automatic spraying device for the outer wall of a steel pipe according to claim 1, characterized in that: A liquid discharge pipe is installed at the bottom of the liquid storage bin (1) at one end close to the liquid pump (3), and a sealing cover is installed at one end of the liquid discharge pipe away from the liquid storage bin (1).
Citation Information
Patent Citations
Automatic spraying device for outer wall of steel pipe
CN213855253U