Wire cleaning device
By designing a wire cleaning device for guiding part, scraping cleaning part and cleaning ring, the problems of low cleaning efficiency and secondary pollution in the prior art are solved, and efficient and thorough wire cleaning effect is achieved.
Patent Information
- Application Number
- CN202421673215.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-07-16
AI Technical Summary
Existing wire cleaning devices cannot effectively increase the contact area between cleaning components and wires, cannot apply multiple cleaning methods at the same time, and can easily lead to secondary contamination.
A wire cleaning device is designed, including a guide portion, a scraping cleaning portion and a cleaning ring. The guide part is arranged with guide wheels No. 2 and No. 3 to tilt the wire during cleaning, increasing the contact area between the cleaning sheet and the wire. The scraping cleaning part uses a combination of silicone sheet and a hair dryer, combined with a vacuum cleaner, to achieve the combination of multiple cleaning methods. The cleaning ring forms an annular air knife through the cleaning air nozzle, further improving the cleaning effect.
By increasing the contact area between the cleaning sheet and the wire, cleaning efficiency is improved; using dry air and vacuum cleaner, secondary pollution is avoided, ensuring efficient and thorough cleaning of the wire.
Smart Images
Figure CN222830196U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire cleaning, in particular to a wire cleaning device. Background Art
[0002] Before the wire is used to form a wiring harness, it must go through a cleaning process to remove oil, dust, etc. on the surface to ensure the cleanliness and purification of the wire surface. Cleaning can effectively remove impurities such as oil, dust, etc. on the surface of the wire, thereby improving the quality and use effect of the wire. Cleaned wires can ensure the quality and reliability of the product and reduce faults and problems in the production process.
[0003] During the existing cleaning, the wire is cleaned by symmetrically arranged cleaning rollers or cleaning brushes. This cleaning method cannot effectively increase the contact area between the cleaning components and the wire, cannot effectively clean the surface of the wire, and cannot apply multiple cleaning methods at the same time to improve the cleaning effect, and cannot avoid secondary contamination. Utility Model Content
[0004] The purpose of the utility model is to provide a wire cleaning device to solve the problems raised in the above background technology.
[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a wire cleaning device, comprising:
[0006] Support plate;
[0007] A guide part, the guide part is arranged on one side of the support plate, and the guide part comprises a second guide wheel and a third guide wheel rotatably arranged on one side of the support plate;
[0008] A scraping and cleaning part, which is placed on one side of the support plate, comprises a fixed horizontal plate placed between the second guide wheel and the third guide wheel, a squeezing plate is detachably mounted on the middle of the fixed horizontal plate, cleaning sheets for cleaning the wire are mounted between both ends of the squeezing plate and the inner wall of the fixed horizontal plate, and a blowing pipe is arranged above the cleaning sheet to blow away the scraped debris;
[0009] A cleaning ring is placed at one end of the support plate, and a cleaning air nozzle is symmetrically fixed to the inner wall of the cleaning ring to form an annular air knife to blow the surface of the wire.
[0010] Preferably, a support box is fixedly connected to the bottom of the support plate, and an adjustable support leg is provided at the bottom of the support box.
[0011] Preferably, two No. 2 guide wheels are provided, and a No. 1 guide wheel is rotatably provided on one end of the support plate close to the No. 2 guide wheel.
[0012] Preferably, the cleaning sheet is a silicone sheet, the fixed transverse plate is a U-shaped structure with its bottom tilted upward, one side of the fixed transverse plate is fixedly connected to a mounting plate, and the mounting plate is fixedly connected to the support plate.
[0013] Preferably, an air source dryer is fixedly connected to one side of the support plate, the blowing pipe and the cleaning air nozzle are respectively connected to the output ends of the air source dryer, and the cleaning ring is fixedly connected to the support box through a support rod.
[0014] Preferably, a vacuum cleaner is fixedly connected to one side of the support plate, an input end of the vacuum cleaner is connected to a vacuum nozzle via a pipe, and the vacuum nozzle is placed below the fixed horizontal plate.
[0015] Preferably, an adjustment frame is clamped at the bottom of the vacuum nozzle, an adjustment rod is slidably connected to the middle of the adjustment frame, the adjustment rod is fixed to the support plate, and a fastening bolt for fixing the position of the adjustment frame is threadedly connected to the bottom of the adjustment frame.
[0016] Compared with the prior art, the beneficial effects of the utility model are as follows: through the setting of the guide part and the scraping cleaning part, the wire can tilt and move in the path from the No. 1 guide wheel to the No. 3 guide wheel, thereby increasing the contact area between the cleaning sheet and the wire and improving the cleaning efficiency; the cleaning sheet is made of silicone sheet, which has the characteristics of softness and wear resistance and can effectively clean the surface of the wire; through the setting of the air source dryer, the blow pipe and the cleaning air nozzle, it is ensured that the air supplied to the wire is dry, preventing moisture from being blown onto the wire and avoiding secondary pollution; the setting of the vacuum cleaner and the vacuum nozzle can promptly remove the debris and dust generated during the cleaning process, keep the cleaning area clean, can efficiently and thoroughly clean the wire, improve the cleaning effect and work efficiency, and ensure the quality of the wire after cleaning. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the position structure of the cleaning air nozzle of the utility model;
[0019] Figure 3 This is a schematic diagram of the structure of the extruded plate of the utility model;
[0020] Figure 4 This is a schematic diagram of the position structure of the air source dryer of the utility model;
[0021] Figure 5 It is an enlarged view of point A of the present utility model.
[0022] In the figure: 1. Support box; 2. Support plate; 3. Guide wheel No. 1; 4. Guide wheel No. 2; 5. Guide wheel No. 3; 6. Support rod; 7. Cleaning ring; 8. Mounting plate; 9. Fixed cross plate; 10. Extrusion plate; 11. Cleaning sheet; 12. Adjustment rod; 13. Adjustment frame; 14. Dust nozzle; 15. Fastening bolt; 16. Vacuum cleaner; 17. Air source dryer; 18. Blowing pipe; 19. Cleaning nozzle. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1 , 2 As shown in Figures 3, 4 and 5, the utility model provides a technical solution: a wire cleaning device, comprising: a support plate 2; a guide portion is placed on one side of the support plate 2, the guide portion comprises a No. 2 guide wheel 4 and a No. 3 guide wheel 5 rotatably arranged on one side of the support plate 2; a scraping cleaning portion is placed on one side of the support plate 2, the scraping cleaning portion comprises a fixed transverse plate 9 placed between the No. 2 guide wheel 4 and the No. 3 guide wheel 5, an extrusion plate 10 is detachably installed in the middle of the fixed transverse plate 9, cleaning sheets 11 for cleaning the wire are installed between both ends of the extrusion plate 10 and the inner wall of the fixed transverse plate 9, and a blowing pipe 18 is provided above the cleaning sheet 11 for blowing away scraped debris; a cleaning ring 7 is placed at one end of the support plate 2, and a cleaning air nozzle 19 is symmetrically fixed to the inner wall of the cleaning ring 7 for forming an annular wind knife to blow the surface of the wire.
[0025] It should be noted that, in the utility model, the wire passes through the bottom of the second guide wheel 4 and passes through the middle of the extrusion plate 10. During this period, the wire passes through the middle of the cleaning sheet 11 and rubs against the cleaning sheet 11 to scrape off the debris on the outside of the wire. The blow pipe 18 blows away the scraped impurities, and the debris is sucked away by the dust suction nozzle 14 below in cooperation with the vacuum cleaner 16, which is convenient for diffusing into the air, causing secondary pollution to the cleaned wire. After cleaning, the wire is wrapped around the top of the third guide wheel 5 and then passes through the cleaning ring 7. The wind passes through the cleaning wind nozzle 19 to form an annular wind knife to blow the surface of the wire.
[0026] See also Figure 1 , 2 As shown in Figures 4, the bottom of the support plate 2 is fixedly connected to the support box 1, and the bottom of the support box 1 is provided with adjustable support legs.
[0027] It should be noted that the bottom of the support box 1 of the utility model is provided with adjustable support legs, and the height of the support legs can be adjusted as needed to adapt to different working environments and ground conditions, so as to ensure that the device is in a stable working state. At the same time, it can also provide a suitable height to ensure the normal operation and work efficiency of the wire cleaning device.
[0028] See also Figure 1 , 2 As shown, two No. 2 guide wheels 4 are provided, and a No. 1 guide wheel 3 is rotatably provided at one end of the support plate 2 close to the No. 2 guide wheel 4 .
[0029] It should be noted that the utility model is provided with a No. 1 guide wheel 3, a No. 2 guide wheel 4 and a No. 3 guide wheel 5 along the direction of wire conveying, so that the wire is passed through the bottom of the two No. 2 guide wheels 4 after passing above the No. 1 guide wheel 3, and then passed through the scraping and cleaning part upwardly and then wound out from the top of the No. 3 guide wheel 5, so that the wire can move along the inclined direction of the fixed horizontal plate 9, and the inclined setting can increase the contact area between the cleaning sheet 11 and the wire, thereby improving the cleaning efficiency.
[0030] See also Figure 1 , 3 As shown, the cleaning sheet 11 is a silicone sheet, the fixed horizontal plate 9 is a U-shaped structure and its bottom is tilted upward, one side of the fixed horizontal plate 9 is fixedly connected to the mounting plate 8, and the mounting plate 8 is fixedly connected to the support plate 2.
[0031] It should be noted that the silicone sheet of the utility model is soft and wear-resistant, and is suitable for contacting and cleaning the surface of the wire. The softness of the silicone sheet can ensure effective contact with the wire, making the cleaning process more thorough and efficient. The fixed horizontal plate 9 is a U-shaped structure and the bottom is tilted upward. The wire moves along the inclination of the fixed horizontal plate, thereby increasing the contact area between the cleaning sheet 11 and the wire. Slots for the movement of the wire are provided at both ends of the extrusion plate 10 and the fixed horizontal plate 9.
[0032] See also Figure 2 , 4 As shown, an air source dryer 17 is fixedly connected to one side of the support plate 2, a blowing pipe 18 and a cleaning air nozzle 19 are respectively connected to the output ends of the air source dryer 17, and a cleaning ring 7 is fixedly connected to the support box 1 through a support rod 6.
[0033] It should be noted that the blowing pipe 18 and the cleaning air nozzle 19 of the utility model transport dry air from the air source dryer 17 to the wire cleaning area. The air source dryer 17 uses the ZF03 air source dryer, which is used to process moisture in compressed air and plays a drying role in the wire cleaning device to ensure that the air supplied to the wire cleaning ring and the blowing device is dry, effectively preventing moisture from being blown onto the wire to avoid secondary pollution or other problems.
[0034] See also Figure 4 , 5 As shown, a vacuum cleaner 16 is fixedly connected to one side of the support plate 2, and the input end of the vacuum cleaner 16 is connected to a vacuum nozzle 14 through a pipe. The vacuum nozzle 14 is placed below the fixed horizontal plate 9, and an adjustment frame 13 is clamped at the bottom of the vacuum nozzle 14. An adjustment rod 12 is slidably connected to the middle of the adjustment frame 13. The adjustment rod 12 is fixed to the support plate 2, and a fastening bolt 15 for fixing the position of the adjustment frame 13 is threadedly connected to the bottom of the adjustment frame 13.
[0035] It should be noted that the utility model adjusts the position of the adjustment frame 13 on the outside of the adjustment rod 12 by tightening the bolt 15, and drives the dust nozzle 14 to move through the adjustment frame 13, so that the dust nozzle 14 corresponds to the cleaning position of the cleaning sheet 11, and the vacuum cleaner 16 uses suction to suck away the debris and dust generated during the cleaning process to keep the cleaning area clean and prevent secondary pollution caused by scattered impurities.
[0036] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0037] In addition, the terms "first", "second", "third" and "fourth" are used for descriptive purposes only and are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first", "second", "third" and "fourth" may explicitly or implicitly include at least one of such features.
[0038] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.
[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A wire cleaning device, characterized in that: include: Support plate (2); A guide portion, the guide portion being disposed on one side of the support plate (2), the guide portion comprising a second guide wheel (4) and a third guide wheel (5) rotatably disposed on one side of the support plate (2); A scraping and cleaning part, the scraping and cleaning part is arranged on one side of the support plate (2), the scraping and cleaning part comprises a fixed transverse plate (9) arranged between the second guide wheel (4) and the third guide wheel (5), a squeezing plate (10) is detachably mounted in the middle of the fixed transverse plate (9), cleaning sheets (11) for cleaning the wire are mounted between the two ends of the squeezing plate (10) and the inner wall of the fixed transverse plate (9), and a blowing pipe (18) is arranged above the cleaning sheet (11) for blowing away scraped debris; A cleaning ring (7) is placed at one end of the support plate (2), and a cleaning air nozzle (19) is symmetrically fixed to the inner wall of the cleaning ring (7) to form an annular air knife to blow the surface of the wire.
2. A wire cleaning device according to claim 1, characterized in that: The bottom of the support plate (2) is fixedly connected to a support box (1), and the bottom of the support box (1) is provided with adjustable support legs.
3. A wire cleaning device according to claim 1, characterized in that: Two No. 2 guide wheels (4) are provided, and a No. 1 guide wheel (3) is rotatably provided on one end of the support plate (2) close to the No. 2 guide wheel (4).
4. A wire cleaning device according to claim 1, characterized in that: The cleaning sheet (11) is a silicone sheet, the fixed transverse plate (9) is a U-shaped structure and its bottom is arranged tilted upward, one side of the fixed transverse plate (9) is fixedly connected to a mounting plate (8), and the mounting plate (8) is fixedly connected to the support plate (2).
5. A wire cleaning device according to claim 1, characterized in that: An air source dryer (17) is fixedly connected to one side of the support plate (2); the blowing pipe (18) and the cleaning air nozzle (19) are respectively connected to the output ends of the air source dryer (17); and the cleaning ring (7) is fixedly connected to the support box (1) via a support rod (6).
6. A wire cleaning device according to claim 1, characterized in that: A dust collector (16) is fixedly connected to one side of the support plate (2); an input end of the dust collector (16) is connected to a dust nozzle (14) via a pipeline; and the dust nozzle (14) is placed below the fixed horizontal plate (9).
7. A wire cleaning device according to claim 6, characterized in that: The bottom of the dust suction nozzle (14) is clamped with an adjustment frame (13), the middle of the adjustment frame (13) is slidably connected with an adjustment rod (12), the adjustment rod (12) is fixedly connected to the support plate (2), and the bottom of the adjustment frame (13) is threadedly connected with a fastening bolt (15) for fixing the position of the adjustment frame (13).