Mechanical rapid soaking device
By designing a mechanical rapid soaking device for vaccine production, the problems of high labor intensity, low efficiency and risk of contact with detergents during the cleaning, disinfection and sterilization of instruments in vaccine production are solved, and automatic soaking of instruments and automatic cleaning of detergents are achieved, which improves work efficiency and biosafety level.
Patent Information
- Application Number
- CN202421354547.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-05-06
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the vaccine production process, during the cleaning, disinfection and sterilization of the appliance, staff need to manually put the appliance into the detergent and control the detergent when taking it out, resulting in high labor intensity, low efficiency, and risk of contact with the detergent.
A mechanical fast soaking device is designed, including a cleaning tank and a liftable floating box. The porous suspendable soaking box is controlled to completely soak and float in the detergent through a manual lifting device, realizing automatic soaking of the appliance and automatic cleaning of the detergent.
The device can quickly immerse and remove the appliance without contacting the detergent, reduce the labor intensity of staff, improve work efficiency, reduce the risk of contacting the detergent, and improve the level of biosafety.
Smart Images

Figure CN222830298U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cleaning, disinfection and sterilization of instruments, and more specifically, to a soaking device that can quickly immerse various instruments in a cleaning agent at one time during the production process, and can automatically float when taken out. In particular, it is a mechanical quick soaking device that uses a cleaning tank to clean, disinfect and sterilize containers during vaccine production. Background Art
[0002] With the progress of society and the development of the times, the national living standards have been greatly improved. People pay more and more attention to health, and their understanding of vaccination and seedling cultivation is constantly improving. At the same time, the demand is also increasing. The output of the vaccine industry has also increased, resulting in an increase in the workload of cleaning, disinfecting and sterilizing instruments during the production process. The process of pressing the instruments to be processed into the detergent is time-consuming and laborious, and the direction of the instruments with bubbles must be adjusted during the operation to remove the bubbles. After soaking, the instruments need to be picked up one by one and the detergent in the instruments needs to be controlled. In the above process, the staff are in contact with corrosive detergents. Even if they wear protective equipment (such as rubber gloves, protective masks, protective aprons, etc.) throughout the process, there is a risk of splashing on the skin or clothes. Obviously, the original purely manual operation can no longer keep up with the needs of the times and the development of the industry. Not only is the labor intensity of the workers high, but the efficiency is also low, which seriously affects the production of enterprises and the development of the industry. Therefore, it is particularly important to find a device that can improve the current working conditions, especially to study a device that allows workers to quickly immerse a batch of utensils in detergent at the same time without contacting the detergent, and can automatically remove bubbles in the utensils, so that the detergent fills the utensils, and can actively float when taken out, and can automatically control the detergent in the utensils. It is particularly necessary. Utility Model Content
[0003] According to the technical problems raised above, a mechanical quick immersion device is provided, which is suitable for the operation process of cleaning and disinfecting instruments in laboratories and production, especially a mechanical quick immersion device for cleaning and disinfecting instruments in a cleaning tank during vaccine production. The device can not only allow workers to quickly immerse a batch of instruments in the detergent at the same time without contacting the detergent, but also automatically remove bubbles in the instruments so that the detergent fills the instruments, and actively float the device when taking it out, and automatically control the detergent in the instruments. The use of this utility model can not only reduce the labor intensity of workers, optimize the work process, and improve work efficiency, but also prevent workers from contacting detergents (corrosive liquids), greatly improve safety at work, and better meet the biosafety requirements advocated by the current pharmaceutical industry.
[0004] The technical means adopted by the utility model are as follows:
[0005] A mechanical quick soaking device comprises a cleaning tank and at least one liftable floating box arranged in the cleaning tank, the liftable floating box comprising a porous suspendable soaking box and a manual lifting device, a preset amount of detergent is arranged in the cleaning tank, a longitudinally arranged slide guide rod is arranged at the position of the cleaning tank matching the porous suspendable soaking box, the upper cover of the porous suspendable soaking box is openably connected to the box body, the box body is provided with a locking member for locking the upper cover in a cleaning state, there is a space for loading workpieces to be cleaned inside the box body, the bottom of the box body of the porous suspendable soaking box is connected to a buoyancy component, so that the box body loaded with a preset amount of workpieces can float on the detergent liquid surface in a natural state, the outer wall of the box body is provided with a slide guide traction chain, the slide guide traction chain is sleeved on the slide guide rod, the bottom of the buoyancy component is provided with a connecting member for connecting with the manual lifting device, and in the cleaning state, the porous suspendable soaking box is controlled by the manual lifting device to overcome the buoyancy of the buoyancy component and be completely immersed in the detergent.
[0006] Furthermore, a guide ring is provided on the inner bottom surface of the cleaning tank, and the corrosion-resistant steel rope on the manual lifting device is fixed to the bottom of the porous suspended immersion box after passing through the guide ring at the bottom of the cleaning tank.
[0007] Furthermore, the porous suspended immersion box includes a porous side plate, a porous bottom plate and an upper cover, the porous side plate and the porous bottom plate together form the main body of the porous suspended immersion box, the porous bottom plate is connected to the buoyancy component, the upper cover is a lockable porous side flap, the lockable porous side flap is connected to one of the porous side plates through a hinge, and the locking piece is arranged on the porous side plate opposite to the porous side plate.
[0008] Furthermore, the buoyancy component is a porous buoyancy base, which is composed of a plurality of vacuum-sealed airbags, and the bottom of the porous buoyancy base has a preset inclination, that is, there is a certain slope at both ends of the vacuum-sealed airbags.
[0009] Furthermore, the connecting member is three fixing rings, wherein the first fixing ring and the second fixing ring are respectively arranged at the two ends of the buoyancy component, and the third fixing ring is arranged in the middle of the buoyancy component. The end of the steel wire rope of the manual lifting device includes the first steel wire rope and the second steel wire rope, wherein the first steel wire rope passes through the first fixing ring and the third fixing ring, and is connected to the shaft rotating lock tongue of the locking member, and the second steel wire rope is connected to the second fixing ring.
[0010] Furthermore, the locking member is a buoyancy antagonistic lock. In the cleaning state, the buoyancy antagonistic lock automatically locks itself with the upper cover. After the cleaning is completed, the porous suspendable soaking box is in a floating state, and the buoyancy antagonistic lock automatically unlocks itself with the upper cover.
[0011] Furthermore, the buoyancy resistant lock comprises an outer shell, a lock tongue shaft support seat, a belt shaft rotating lock tongue, a lock tongue tensioning and reversing support block and an unlocking counterweight. The outer shell is fixed to the side surface of the end of the porous side plate by bolts. One end of the lock tongue tensioning and reversing support block is fixed on the lock tongue shaft support seat, and the other end is fixed with a reversing ring for reversing the steel rope tensioned by the belt shaft rotating lock tongue; the lock tongue shaft support seats are respectively sleeved on both sides of the axis of the belt shaft rotating lock tongue and fixed to the front side of the outer shell, and the unlocking counterweight is fixed to the end of the belt shaft rotating lock tongue. When the steel rope is in a loose state, under the action of the gravity of the unlocking counterweight, the other end of the belt shaft rotating lock tongue is in a lifted state, that is, away from the locking edge of the belt lock along the porous side flap, and the belt lock along the porous side flap can be freely opened or closed. Notches are provided in the middle of the front side and the bottom side of the outer shell, which can facilitate the belt shaft rotating lock tongue to rotate up and down around its axis.
[0012] Furthermore, the manual lifting device includes a fixed bracket, a wire winding drum, a rocker, a rotating sleeve, a sliding support frame, a fixed pin and a clamping pin spring. The fixed bracket is fixed to the top side of the cleaning tank, the wire winding drum is installed inside the fixed bracket, the rocker is connected to the wire winding drum, and the other end of the rocker passes through the rotating sleeve. Both ends of the rotating sleeve are provided with sliding support frames. The sliding support frame close to the wire winding drum side is connected to the tail of the fixed pin by a soft wire. The other end of the fixed pin passes through the reserved hole of the rocker and passes through the clamping pin spring. When the sliding support frame has no force acting on the fixed pin, the fixed pin probes into the fixed hole of the fixed bracket in front of it under the action of the clamping pin spring.
[0013] Furthermore, the manual lifting device also includes a pinion, a rotating indicator disk and a reading pointer. A pinion is arranged between the rocker and the winding drum. The rotating indicator disk is fixed on a fixed bracket and its outer portion is engaged with the pinion. The reading pointer is located below the rotating indicator disk and is fixed on the fixed bracket.
[0014] The utility model also discloses a method for using the mechanical quick soaking device, comprising the following steps:
[0015] Step 1, loading the porous suspendable immersion box: hold the rotating sleeve and force it backward to drive the sliding support frame and the fixing pin to move backward, the fixing pin exits the fixing hole of the fixing bracket, shake the rocker to release the line, and the porous suspendable immersion box gradually floats upward along the slide guide rod under the action of buoyancy. After reaching the predetermined position, hold the rotating sleeve and move it forward, install the fixing pin into the fixing hole of the fixing bracket, open the upper cover and load the sample into the porous suspendable immersion box;
[0016] Step 2, sample washing in the porous suspended immersion box: hold the rotating sleeve and use force to drive the sliding support frame and the fixing pin to move backward, the fixing pin withdraws from the fixing hole of the fixing bracket, shake the rocker to reel in the line, and the porous suspended immersion box gradually moves downward along the slide guide rod. When the tools to be processed in the porous suspended immersion box begin to contact the detergent, the tools to be processed generate buoyancy to act on the porous side flip plate with a lock, and the buoyancy resists the lock to close automatically. Hold the rotating sleeve and move forward, install the fixing pin to the fixing hole of the fixed bracket, and complete the immersion washing of the tools to be processed.
[0017] Compared with the prior art, the utility model has the following advantages:
[0018] 1. The staff can put all the tools to be processed in the porous suspendable immersion box into the immersion cleaning agent at one time, and no longer need to manually place the tools one by one under the liquid surface of the cleaning agent, which reduces the labor intensity of the staff and greatly improves the work efficiency;
[0019] 2. The staff does not need to contact with corrosive cleaning agents during the whole process of soaking the equipment to be treated, which improves the working method, improves the safety of the staff, and further enhances the biosafety level;
[0020] 3. When the tool to be treated in the porous suspendable immersion box generates buoyancy, the buoyancy counter-lock makes the lock with the lock generate the same force along the porous side flap to act on the tool to be treated, offsetting its buoyancy. When the buoyancy disappears, the buoyancy counter-lock makes the force generated by the lock with the lock along the porous side flap on the tool to be treated also disappear, that is, the maximum external force on the tool to be treated during the entire immersion process is the buoyancy generated by itself, and no other external force acts on it, which better prevents it from being damaged during the immersion process and greatly reduces the damage rate of the tool;
[0021] 4. The tools to be treated that have just been placed in the porous suspendable immersion box should maintain a slope of i=-8.75 before sinking, that is, the openings of various tools to be treated are tilted downward, which can automatically control the possible residual substances in the tools to be treated, which is very beneficial for later cleaning, disinfection and sterilization;
[0022] 5. As the porous suspendable immersion box sinks, the slope of the upper surface of the porous suspendable immersion box begins to change from i=-8.75 to i=5.24. When the slope reaches i=5.24, the corrosion-resistant steel rope acting on the pull ring at the short end of the porous buoyancy base airbag is straightened, and the porous suspendable immersion box begins to maintain the upper surface slope i=5.24 unchanged. That is, the tools to be treated in the porous suspendable immersion box also maintain a posture with a slope of i=5.24, and the mouths of various tools to be treated are tilted upward, forcing the bubbles in the tools to be treated to automatically float up and discharge, so that the inside is filled with detergent, so as to achieve the purpose of making the inner surface of the tools to be treated fully contact with the detergent, so as to achieve the best cleaning, disinfection and sterilization effect of the tools to be treated;
[0023] 6. As the porous suspended immersion box floats up, the slope of the upper surface of the porous suspended immersion box begins to transition from i=5.24 to i=-8.75, and the inclination angle of the treated utensils in the porous suspended immersion box also changes accordingly, until the final slope is maintained at i=-8.75. At this time, it is kept still for 3 to 5 minutes until the detergent in the treated utensils is completely self-flowed, eliminating the need for staff to scoop up one by one and then control the water, thereby reducing the labor intensity of staff, improving the operating process, and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0025] Figure 1 The mechanical quick soaking device of the utility model is a schematic diagram of the overall structure of the utility model.
[0026] Figure 2 This is a schematic diagram of the suspension state of the device of the utility model.
[0027] Figure 3 It is a schematic diagram of the immersion state of the device of the utility model.
[0028] Figure 4 This is a schematic diagram of the structure of the porous suspended immersion box of the utility model.
[0029] Figure 5 for Figure 4 BB schematic diagram.
[0030] Figure 6 for Figure 4 Schematic diagram of CC.
[0031] Figure 7 Schematic diagram of the buoyancy counteracting lock structure.
[0032] Figure 8 for Figure 7 DD schematic diagram.
[0033] Fig. 9 It is a schematic diagram of the multifunctional manual lifting device of the utility model.
[0034] Fig.10 It is a structural schematic diagram of the rotating indicating disk and the reading pointer of the utility model.
[0035] In the figure: 1. cleaning tank; 2. cleaning agent; 3. porous suspended immersion box; 4. slide guide rod; 5. manual lifting device; 3-1. porous side plate (including porous bottom plate); 3-2. porous side flip plate with lock; 3-3. buoyancy counter-lock; 3-4. porous buoyancy base; 3-5. slide guide traction chain; 3-3-1. shell; 3-3-2. lock tongue shaft support seat; 3-3-3. lock tongue with shaft rotation; 3-3-4. lock tongue tension reversing support block; 3-3-5. unlocking counterweight; 5-1. fixed bracket; 5-2. winding drum; 5-3. rocker; 5-4. rotating sleeve; 5-5. sliding support frame; 5-6. fixing pin; 5-7. pressing pin spring; 5-8. small gear; 5-9. rotating indicator plate; 5-10. reading pointer. DETAILED DESCRIPTION
[0036] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments of the present invention can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0037] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is by no means a limitation on the utility model and its application or use. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0038] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the utility model. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0039] Unless otherwise specifically stated, the relative arrangement of the parts and steps described in these embodiments, the numerical expressions and numerical values do not limit the scope of the utility model. At the same time, it should be clear that, for ease of description, the sizes of the various parts shown in the drawings are not drawn according to the actual proportional relationship. The technology, methods and equipment known to ordinary technicians in the relevant field may not be discussed in detail, but in appropriate cases, the technology, methods and equipment should be regarded as part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar numbers and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.
[0040] In the description of the present utility model, it needs to be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings. They are only for the convenience of describing the present utility model and simplifying the description. Unless otherwise stated, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present utility model: the directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.
[0041] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below their position devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.
[0042] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the utility model.
[0043] like Figures 1 to 10As shown, an embodiment of the utility model discloses a mechanical quick immersion device, comprising a cleaning tank 1 and at least one liftable floating box arranged in the cleaning tank 1, the liftable floating box comprising a porous suspendable immersion box 3 and a manual lifting device 5, a preset amount of detergent 2 is arranged in the cleaning tank 1, a longitudinally arranged slide guide rod 4 is arranged at the position of the cleaning tank 1 matching the porous suspendable immersion box 3, the upper cover of the porous suspendable immersion box 3 is openably connected to the box body, the box body is provided with a locking member for locking the upper cover in a cleaning state, there is space inside the box body for loading workpieces to be cleaned, a buoyancy component is connected to the bottom of the box body of the porous suspendable immersion box, so that the buoyancy component can float on the detergent liquid surface when the box body loaded with a preset amount of workpieces is in a natural state, and a slide guide traction chain 3-5 is arranged on the outer wall of the box body, and the slide guide traction chain 3-5 is sleeved on the slide guide rod 4, so that the porous suspendable immersion box 3 can only slide up and down along the slide guide rod 4. The bottom of the buoyancy assembly is provided with a connector for connecting with the manual lifting device. Specifically, the multifunctional manual lifting device 5 is fixed to the bottom of the porous suspendable soaking box 3 after passing through the bottom guide ring in the cleaning tank 1 through the corrosion-resistant steel rope. In the cleaning state, the porous suspendable soaking box is controlled by the manual lifting device to overcome the buoyancy of the buoyancy assembly and completely immersed in the cleaning agent 2. Specifically, when the multifunctional manual lifting device 5 is operated to recover the corrosion-resistant steel rope, the porous suspendable soaking box 3 is driven to move downward along the slide guide rod 4, so that the porous suspendable soaking box 3 is completely immersed in the cleaning agent 2. After being immersed in the porous suspendable soaking box 3, the multifunctional manual lifting device 5 is operated to release the corrosion-resistant steel rope. As the corrosion-resistant steel rope is released, the porous suspendable soaking box 3 gradually floats out of the cleaning agent 2 along the slide guide rod 4 under the action of buoyancy until the porous suspendable soaking box 3 completely floats on the cleaning agent 2.
[0044] As an optional embodiment, a guide ring is provided on the inner bottom surface of the cleaning tank, and the corrosion-resistant steel rope on the manual lifting device is fixed to the bottom of the porous suspended immersion box after passing through the guide ring at the bottom of the cleaning tank.
[0045] As a specific implementation method, in this embodiment, the porous suspended immersion box includes a porous side panel 3-1, a porous bottom plate and an upper cover. The porous side panel and the porous bottom plate together form the main body of the porous suspended immersion box. In this embodiment, the porous side panel and the porous bottom plate are integrated by welding or gluing, and the porous bottom plate and the buoyancy component are connected by bolts. The upper cover is a porous side flap 3-2 with a lock, and the porous side flap is connected to one of the porous side panels through a hinge, that is, the porous side flap is connected to the porous side panel with a lock by a hinge. The porous side flap 3-2 can be opened and closed, and the locking piece is arranged on the porous side plate opposite to the porous side plate. When closed, it is adjacent to the lock tongue of the buoyancy antagonizing lock 3-3 fixed on the porous side plate (including the porous bottom plate) 3-1 (opposite the hinge); the center point of the porous side plate 3-1 close to the side of the slide guide rod 4 is connected to one end of the slide guide traction chain 3-5 by bolts, and the ring at the other end is sleeved on the slide guide rod 4 to prevent the porous suspended immersion box 3 from running off when moving up and down.
[0046] In this embodiment, the buoyancy component is a porous buoyancy base 3-4, which is composed of a plurality of vacuum-sealed airbags, and the bottom of the porous buoyancy base 3-4 has a preset inclination, that is, there is a certain slope at both ends of the vacuum-sealed airbag. Specifically, the slope at both ends is -8.75, the contact surface with the porous side plate (including the porous bottom plate) 3-1 is flat, and the contact surface with the detergent 2 is inclined.
[0047] Specifically, the connecting member is three fixing rings, wherein the first fixing ring and the second fixing ring are respectively arranged at the two ends of the buoyancy component, and the third fixing ring is arranged in the middle of the buoyancy component. The end of the steel wire rope of the manual lifting device includes the first steel wire rope and the second steel wire rope, wherein the first steel wire rope passes through the first fixing ring and the third fixing ring, and is connected to the shaft rotating lock tongue of the locking member, and the second steel wire rope is connected to the second fixing ring.
[0048] In this embodiment, the locking member is a buoyancy antagonism lock. In the cleaning state, the buoyancy antagonism lock automatically locks itself with the upper cover. After the cleaning is completed, the porous suspendable immersion box is in a floating state, and the buoyancy antagonism lock automatically unlocks itself with the upper cover.
[0049] Specifically, the buoyancy resistant lock comprises a shell 3-3-1, a lock tongue shaft support seat 3-3-2, a belt shaft rotating lock tongue 3-3-3, a lock tongue tensioning and reversing support block 3-3-4 and an unlocking counterweight 3-3-5, wherein the shell is fixed to the side surface of the end of the porous side plate 3-1 by bolts, one end of the lock tongue tensioning and reversing support block 3-3-4 is fixed to the lock tongue shaft support seat 3-3-2, and the other end is fixed with a reversing ring for reversing the steel rope tensioned by the belt shaft rotating lock tongue 3-3-3; the lock tongue shaft support seat 3-3-2 is respectively sleeved on the belt shaft rotating lock tongue 3 -3-3's axis, and then fixed it on the front side of the shell 3-3-1, and the unlocking counterweight 3-3-5 is fixed on the end of the shaft-rotating lock tongue 3-3-3. When the steel rope is in a loosened state, under the action of the gravity of the unlocking counterweight 3-3-5, the other end of the shaft-rotating lock tongue 3-3-3 is in a lifted state, that is, away from the locking edge of the porous side flap 3-2 along the lock. The porous side flap 3-2 along the lock can be freely opened or closed. Notches are provided in the middle of the front side and the bottom side of the shell 3-3-1, which can facilitate the shaft-rotating lock tongue 3-3-3 to rotate up and down around its axis.
[0050] The manual lifting device includes a fixed bracket 5-1, a wire winding drum 5-2, a rocker 5-3, a rotating sleeve 5-4, a sliding support frame 5-5, a fixed pin 5-6 and a pressing pin spring 5-7. The fixed bracket 5-1 is fixed to the top of the side of the cleaning tank 1, the wire winding drum 5-2 is installed inside the fixed bracket 5-1, the rocker 5-3 is connected to the wire winding drum 5-2, and the other end of the rocker 5-3 passes through the rotating sleeve 5-4. The two ends of the rotating sleeve 5-4 are provided with sliding support frames 5-5, and the sliding support frames 5-5 can allow the rotating sleeve to move upward. The tube 5-4 does not shake up and down when rotating, and can also move forward and backward along the rocker 5-3. The sliding support frame 5-5 close to the winding drum side is connected to the tail of the fixed pin 5-6 by a soft wire, and the other end of the fixed pin 5-6 passes through the reserved hole of the rocker 5-3 and passes through the clamping pin spring 5-7. When the sliding support frame 5-5 has no force acting on the fixed pin 5-6, the fixed pin 5-6 is inserted into the fixed hole of the fixed bracket 5-1 in front of it under the action of the clamping pin spring 5-7, thereby fixing the rocker 5-3.
[0051] As a preferred embodiment, the manual lifting device also includes a pinion 5-8, a rotating indicator disk 5-9 and a reading pointer 5-10. A pinion 5-8 is arranged between the rocker 5-3 and the winding drum 5-2. One end of the rocker 5-3 passes through the pinion 5-8, then passes through the high side support shaft hole of the fixed bracket 5-1, and then passes through the center hole of the winding drum 5-2, and is supported on the low side support half-shaft hole of the fixed bracket 5-1, and then the other half-shaft hole is buckled and fixed with bolts, wherein the pinion 5-8, the winding drum 5-2 and the rocker 5-3 are fixed by keyways, so that the pinion 5-8, the winding drum 5-2 and the rocker 5-3 can complete synchronous rotation, the rotating indicator disk 5-9 is fixed on the fixed bracket 5-1, and its outer part is meshed with the pinion 5-8, and the reading pointer 5-10 is located below the rotating indicator disk 5-9, and it is fixed on the fixed bracket 5-1.
[0052] During use, the hand holds the rotating sleeve 5-4 and pushes backward to force the sliding support frame 5-5 and the fixing pin 5-6 to overcome the action of the clamping pin spring 5-7. When the rocker 5-3 exits the fixing hole on the high side of the fixing bracket 5-1, it can rotate forward and backward at will. When the hand is released, the fixing pin 5-6 actively probes into the fixing hole on the high side of the fixing bracket 5-1 in front of it under the action of the clamping pin spring 5-7, and automatically fixes the rocker. The rotating indicator disk 5-9 is fixed on the lower side of the high side of the fixing bracket 5-1, so that its outer end teeth are engaged with the pinion 5-8. When the rocker 5-3 drives the pinion 5-8 to rotate, the rotating indicator disk 5-9 with the numerical value is driven to rotate proportionally. The reading pointer 5-10 is located directly below the rotating indicator disk 5-9 and is also fixed on the fixing bracket 5-1.
[0053] The number of revolutions of the rotating indicator disk 5-9 is proportional to the number of revolutions of the pinion 5-8. Since the pinion 5-8 rotates coaxially with the winding drum 5-2, the number of revolutions of the rotating indicator disk 5-9 is proportional to the number of revolutions of the winding drum 5-2. The calculation formula for the display range of the rotating indicator disk 5-9 is as follows:
[0054]
[0055] The display range of the rotating indicator disk 5-9 is L;
[0056] The radius of the rotating indicator disk 5-9 is R;
[0057] The radius of the pinion 5-8 is r1;
[0058] The radius of the winding drum 5-2 is r2;
[0059] The data of the actual case are: the display range L of the rotating indicator disk 5-9 is: 60 cm, the radius R of the rotating indicator disk 5-9 is: 2.55 cm, the radius r1 of the pinion 5-8 is: 2 cm, and the radius r2 of the winding drum 5-2 is 7.5 cm.
[0060] The utility model also discloses a method for using the mechanical quick soaking device, comprising the following steps:
[0061] First, the staff member holds the rotating sleeve 5-4 with his hand and drives the sliding support frame 5-5 and the fixing pin 5-6 backward to overcome the effect of the compression pin spring 5-7. After exiting the fixing hole on the high side of the fixing bracket 5-1, the rocker 5-3 rotates counterclockwise, and the winding drum 5-2 begins to release the corrosion-resistant steel rope. The porous floating immersion box 3 gradually floats upward along the slide guide rod 4 under the action of buoyancy; the small gear 5-8 drives the rotating indicator disk 5-9 to rotate clockwise, and the reading pointer 5-10 points to The value indicated is gradually decreasing; the rocker 5-3 continues to rotate counterclockwise, and the porous suspendable immersion box 3 begins to float out of the cleaning agent 2 along the slide guide rod 4 under the action of buoyancy. At this time, the porous suspendable immersion box 3, under the action of the inclination of the porous buoyancy base 3-4 airbag, makes its upper surface slope begin to transition from i=5.24 to i=-8.75, and at the same time, the winding drum 5-2 begins to release the corrosion-resistant steel rope and the connection between the short end of the porous buoyancy base 3-4 airbag becomes loose and naturally droops. When the slope of the upper surface of the porous suspended immersion box 3 reaches i=-8.75, the winding drum 5-2 starts to release the corrosion-resistant steel rope, and the connection between the high end of the porous buoyancy base 3-4 airbag becomes loose. At this time, the value indicated by the reading pointer 5-10 is 0, and 3-5 cm more corrosion-resistant steel rope is released, so that the corrosion-resistant steel rope connected to the high end of the porous buoyancy base 3-4 airbag at the rear end and the belt shaft rotating lock tongue 3-3-3 is also loose, with a surplus amount. Under the gravity of the unlocking counterweight 3-3-5, the belt shaft rotating lock tongue 3-3-3 rotates around its axis, and the other end of the belt shaft rotating lock tongue 3-3-3 is lifted up high, away from the locking edge of the belt lock along the porous side flap 3-2, and the buoyancy counter-lock 3-3 is in a fully open state;
[0062] The staff opens the locked porous side flap 3-2 and puts the utensils to be treated into the porous suspendable soaking box 3. It should be noted that if the utensils to be treated have an opening, the opening should be toward the lower side of the porous suspendable soaking box 3, so as to facilitate the control of the substances that may remain in the utensils to be treated, which is very beneficial for later cleaning, disinfection and sterilization. After filling, the locked porous side flap 3-2 is closed. If it is half a box or less, it should be fixed with a corrosion-resistant rubber belt.
[0063] Afterwards, the staff member holds the rotating sleeve 5-4 with his hand again and pushes backward to drive the sliding support frame 5-5 and the fixing pin 5-6 to overcome the action of the compression pin spring 5-7. After withdrawing from the fixing hole on the high side of the fixed bracket 5-1, the rocker 5-3 rotates clockwise, and the wire winding drum 5-2 begins to wind the wire to recover the corrosion-resistant steel rope. The buoyancy of the corrosion-resistant steel rope is first tightened to counteract the tail of the shaft rotating lock tongue 3-3-3 of the lock 3-3. There is a continuous upward pulling force at its tail, which makes it overcome the gravity of the unlocking counterweight 3-3-5. With the support of the lock tongue shaft support seat 3-3-2, the front end of the shaft rotating lock tongue 3-3-3 rests on the lock edge of the porous side flap 3-2 along the lock. After the corrosion-resistant steel rope acting on the belt shaft rotating lock tongue 3-3-3 is straightened, it acts on the high-end pull ring of the porous buoyancy base 3-4 airbag through the fixed chuck in the middle of the corrosion-resistant steel rope. At this time, the value indicated by the reading pointer 5-10 is 0, and then the high-end side of the porous buoyancy base 3-4 airbag starts to sink with one end of the porous suspendable soaking box 3, and the slope of the upper surface of the porous suspendable soaking box 3 begins to change from i=-8.75 to i=5.24. As the rocker 5-3 continues to rotate clockwise, when the tools to be treated in the porous suspendable soaking box 3 begin to contact the cleaning agent 2, the buoyancy generated by the tools to be treated acts on the belt lock along the porous side flap 3- 2, because one side of it is axially fixed on the porous suspended immersion box 3, the lock along the porous side flap 3-2 is subjected to force along the lock edge side and will rotate around the axis, and the front end of the axial rotating lock tongue 3-3-3 prevents its rotation, and the buoyancy generated by the treatment tool acts on the front end of the axial rotating lock tongue 3-3-3 through the lock edge, and the corrosion-resistant steel rope acting on the rear end of the axial rotating lock tongue 3-3-3 has been straightened, and a lever balance is formed here. According to the lever principle, the force acting on the front and rear ends of the axial rotating lock tongue 3-3-3 is inversely proportional to the length of the front and rear ends of the axial rotating lock tongue 3-3-3 from the axis center, and the scaling ratio is determined according to the carrying capacity of the porous suspended immersion box 3. As the porous suspendable soaking box 3 sinks, the buoyancy generated by the treatment tool at the beginning gradually increases, and the force acting on the front end of the shaft rotating lock tongue 3-3-3 increases accordingly, and the force on the rear end of the shaft rotating lock tongue 3-3-3 also increases proportionally, always maintaining the lever balance here, the rear end and the front end of the shaft rotating lock tongue 3-3-3 always form a confrontation, and because of the change in the size of the buoyancy, it is named the buoyancy confrontation lock 3-3. As the rocker 5-3 continues to rotate clockwise, the porous suspendable soaking box 3 continues to sink. When the slope of the upper surface of the porous suspendable soaking box 3 reaches i=5.24, the corrosion-resistant steel rope acting on the pull ring at the short end of the porous buoyancy base 3-4 airbag is straightened. As the rocker 5-3 continues to rotate clockwise, the porous suspendable soaking box 3 begins to maintain the upper surface slope i=5.24 and continues to sink.As the upper surface of the porous suspendable immersion box 3 continues to maintain a slope of i=5.24, that is, the tools to be treated in the porous suspendable immersion box 3 also maintain a slope of i=5.24, the openings of various tools to be treated are tilted upward, so that the bubbles in the tools to be treated can automatically float up and be discharged, so that the interior of the tools to be treated is filled with the cleaning agent 2, so as to achieve the purpose of allowing the surface of the tools to be treated to fully contact with the cleaning agent 2, thereby achieving the best cleaning, disinfection and sterilization effects of the tools to be treated. In the above process, the porous suspended immersion box 3 is continuously descending along the slide guide rod 4, and the value indicated by the reading pointer 5-10 is also continuously increasing, indicating the sinking depth of the lowest point of the porous suspended immersion box 3 in real time. When the sinking depth reaches the required depth, the hand holding the rotating sleeve 5-4 withdraws the backward force, and under the action of the compression pin spring 5-7, the fixed pin 5-6 drives the sliding support frame 5-5 to move forward and probe into the fixed hole on the high side of the fixed bracket 5-1. The rocker 5-3 is fixed at this time, and the hand holding the rotating sleeve 5-4 can be released to complete the sinking process of rapid immersion.
[0064] After the soaking time reaches the preset time, the staff will follow the initial operation steps to let the porous suspendable soaking box 3 continue to rise along the slide guide rod 4. When the porous suspendable soaking box 3 (excluding the porous buoyancy base 3-4) is completely exposed to the detergent 2, the tension acting on the short end of the porous buoyancy base 3-4 airbag disappears first, and the slope of the upper surface of the porous suspendable soaking box 3 begins to transition from i=5.24 to i=-8.75. The inclination angle of the treated utensils in the porous suspendable soaking box 3 also changes accordingly, until the final slope remains at i=-8.75. At this time, it is kept still for 3 to 5 minutes. After the detergent 2 in the treated utensils is completely self-fluidized, the locked porous side flap 3-2 is opened to take out the treated utensils. The cleaning and disinfection of the utensils is completed.
[0065] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.
Claims
1. A mechanical quick soaking device, characterized in that: The invention comprises a cleaning tank and at least one liftable floating box arranged in the cleaning tank, the liftable floating box comprising a porous suspendable immersion box and a manual lifting device, a preset amount of cleaning agent is arranged in the cleaning tank, a longitudinally arranged slide guide rod is arranged at the position of the cleaning tank matching the porous suspendable immersion box, the upper cover of the porous suspendable immersion box is openably connected to the box body, a locking member for locking the upper cover in a cleaning state is arranged on the box body, there is a space for loading workpieces to be cleaned inside the box body, a buoyancy component is connected to the bottom of the box body of the porous suspendable immersion box, so that the buoyancy component can float on the cleaning agent liquid surface when the box body loaded with a preset amount of workpieces is in a natural state, a slide guide traction chain is arranged on the outer wall of the box body, the slide guide traction chain is sleeved on the slide guide rod, a connecting member for connecting to the manual lifting device is arranged at the bottom of the buoyancy component, and in the cleaning state, the porous suspendable immersion box is controlled by the manual lifting device to overcome the buoyancy of the buoyancy component and be completely immersed in the cleaning agent.
2. The mechanical quick soaking device according to claim 1, characterized in that: The inner bottom surface of the cleaning tank is provided with a guide ring, and the corrosion-resistant steel rope on the manual lifting device is fixed to the bottom of the porous suspendable immersion box after passing through the guide ring at the bottom of the cleaning tank.
3. The mechanical quick soaking device according to claim 1, characterized in that: The porous suspended immersion box includes a porous side plate, a porous bottom plate and an upper cover. The porous side plate and the porous bottom plate together form the main body of the porous suspended immersion box. The porous bottom plate is connected to the buoyancy component. The upper cover is a locked porous side flap. The locked porous side flap is connected to one of the porous side plates through a hinge. The locking piece is arranged on the porous side plate opposite to the porous side plate.
4. The mechanical quick soaking device according to claim 1, characterized in that: The buoyancy component is a porous buoyancy base, which is composed of a plurality of vacuum-sealed airbags, and the bottom of the porous buoyancy base has a preset inclination, that is, there is a certain slope at both ends of the vacuum-sealed airbags.
5. The mechanical quick soaking device according to claim 1, characterized in that: The connecting member is three fixing rings, wherein the first fixing ring and the second fixing ring are respectively arranged at the two ends of the buoyancy component, and the third fixing ring is arranged in the middle of the buoyancy component. The end of the steel wire rope of the manual lifting device includes the first steel wire rope and the second steel wire rope, wherein the first steel wire rope passes through the first fixing ring and the third fixing ring, and is connected to the belt shaft rotating lock tongue of the locking member, and the second steel wire rope is connected to the second fixing ring.
6. The mechanical quick soaking device according to claim 1, characterized in that: The locking member is a buoyancy antagonistic lock. In the cleaning state, the buoyancy antagonistic lock automatically locks the upper cover. After the cleaning is completed, the porous suspendable soaking box is in a floating state, and the buoyancy antagonistic lock automatically unlocks the upper cover.
7. The mechanical quick soaking device according to claim 6, characterized in that: The buoyancy antagonizing lock comprises a shell, a lock tongue shaft support seat, a belt shaft rotating lock tongue, a lock tongue tensioning and reversing support block and an unlocking counterweight. The shell is fixed to the side surface of the end of the porous side plate by bolts. One end of the lock tongue tensioning and reversing support block is fixed on the lock tongue shaft support seat, and the other end is fixed with a reversing ring for reversing the steel rope tensioned by the belt shaft rotating lock tongue; the lock tongue shaft support seats are respectively sleeved on both sides of the axis of the belt shaft rotating lock tongue and fixed to the front side of the shell, and the unlocking counterweight is fixed to the end of the belt shaft rotating lock tongue. When the steel rope is in a loose state, under the action of the gravity of the unlocking counterweight, the other end of the belt shaft rotating lock tongue is in a lifted state, that is, away from the locking edge of the belt lock along the porous side flap, and the belt lock along the porous side flap can be freely opened or closed. Notches are provided in the middle of the front side and the bottom side of the shell, which can facilitate the belt shaft rotating lock tongue to rotate up and down around its axis.
8. The mechanical rapid soaking device according to claim 1, characterized in that: The manual lifting device includes a fixed bracket, a wire winding drum, a rocker, a rotating sleeve, a sliding support frame, a fixed pin and a clamping pin spring. The fixed bracket is fixed to the top side of the cleaning tank, the wire winding drum is installed inside the fixed bracket, the rocker is connected to the wire winding drum, and the other end of the rocker passes through the rotating sleeve. Both ends of the rotating sleeve are provided with sliding support frames. The sliding support frame close to the wire winding drum side is connected to the tail of the fixed pin through a soft wire. The other end of the fixed pin passes through the reserved hole of the rocker and passes through the clamping pin spring. When the sliding support frame has no force acting on the fixed pin, the fixed pin is inserted into the fixed hole of the fixed bracket in front of it under the action of the clamping pin spring.
9. The mechanical quick soaking device according to claim 8, characterized in that: The manual lifting device also includes a pinion, a rotating indicator disk and a reading pointer. A pinion is arranged between the rocker and the winding drum. The rotating indicator disk is fixed on a fixed bracket and its outer portion is meshed with the pinion. The reading pointer is located below the rotating indicator disk and is fixed on the fixed bracket.
Citation Information
Cited By
Mechanical rapid soaking device and use method
CN118768339A