Punching device for photovoltaic support machining

By designing a punching device for photovoltaic bracket processing including a fixed punching mechanism and a fixed guide restriction mechanism, the problems of low punching efficiency and complex operation in the prior art are solved, and the simultaneous punching of multiple holes and stable processing of C-shaped steels of different sizes are realized.

CN222830491UActive Publication Date: 2025-05-06苏州贯锦自动化设备有限公司
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Patent Information

Application Number
CN202421446179.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-05-06
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

The existing punching device is less efficient when processing C-shaped steel, making it difficult to process multiple holes at the same time, and the use of a single punching head leads to complex operation and inefficiency.

Method used

A punching device for photovoltaic bracket processing is designed, including a fixed punching mechanism and a fixed guide restriction mechanism. The screw rod is driven by a hydraulic rod and a servo motor to realize the punching of multiple holes at the same time, and the stability and accuracy of C-shaped steel are ensured through the pushing block and guide restriction mechanism.

Benefits of technology

It improves the punching efficiency of C-shaped steel, can handle multiple holes at the same time, is easy to operate, is suitable for C-shaped steel of different sizes, and is simple in structure and easy to use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of punching, in particular to a punching device for photovoltaic support machining, which comprises an operating table, a fixed mounting frame is fixedly connected to the top of the operating table, a fixed punching mechanism is fixedly connected to the top of the inner side of the fixed mounting frame, and servo motors are symmetrically arranged at one end of the operating table. A servo motor is arranged on the upper portion of the operating table, a lead screw is connected to the output end of the servo motor and located in the operating table, a movable connecting block is movably connected to the outer side of the surface of the lead screw in a sleeving mode, and a pushing clamping block is movably connected to the inner side of the end of the movable connecting block in a clamped mode. According to the C-shaped steel punching device, multiple holes can be punched at the same time, the punching efficiency of C-shaped steel can be effectively improved, meanwhile, internal parts of the fixed punching mechanism can be replaced according to the needed punching distance, and operation is convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of punching, in particular to a punching device for processing a photovoltaic bracket. Background Art

[0002] Solar photovoltaic bracket is a special bracket designed for placing, installing and fixing solar panels in solar photovoltaic system. C-shaped steel is an important component of solar photovoltaic bracket. C-shaped steel needs to be processed with a punching machine to produce equidistant oblong holes.

[0003] During the use of existing punching devices, a single punching head is usually used for punching. However, in actual use, a single punching operation is performed on a hole. As the number of holes required to be punched increases, the overall punching efficiency is reduced. Therefore, we propose a punching device for photovoltaic bracket processing. Utility Model Content

[0004] In view of the above problems, the utility model provides a punching device for photovoltaic bracket processing, which can solve the problems existing in the above background technology.

[0005] The technical solution of the utility model is:

[0006] A punching device for processing a photovoltaic bracket comprises an operating table, the top of the operating table is fixedly connected to a fixed mounting frame, the inner top of the fixed mounting frame is fixedly connected to a fixed punching mechanism, one end of the operating table is symmetrically provided with a servo motor, the output end of the servo motor is connected to a screw rod, the screw rod is located inside the operating table, the outer surface of the screw rod is movably sleeved with a movable connecting block, the inner side of the end of the movable connecting block is movably clamped with a pushing block, one end of the operating table is fixedly connected to a fixed guide limiting mechanism, the fixed guide limiting mechanism and the inner side of the pushing block are movably fitted with C-shaped steel, and a through groove is provided in the middle of the top of the operating table.

[0007] In a further technical solution, the fixed punching mechanism includes a hydraulic rod, a fixed mounting block is fixedly sleeved on the outer surface of the hydraulic rod, the output end of the hydraulic rod is fixedly connected to a connecting base frame, the outer surface of the fixed mounting block is movably sleeved on the fixed connecting block, the top of the connecting base frame is symmetrically provided with fixed guide rails, the inside of the fixed guide rails is movably connected with a first movable guide rod, one end of the first movable guide rod is fixedly connected with a fixed connecting block, the bottom end of the fixed connecting block is fixedly connected with a first connecting frame, the first connecting frame and the inner side of the connecting base are movably connected with a movable mounting plug-in block, the bottom end of the movable mounting plug-in block is fixedly connected with a punching block, bolts are connected between the movable mounting plug-in block and the first connecting frame, and a connecting adjustment mechanism is connected between the top of the first connecting frame and the surface of the fixed connecting block.

[0008] In a further technical solution, the connection adjustment mechanism includes a first connecting block located on the surface of the fixed connecting sleeve block and a second connecting block located on the top of the first connecting frame, the inner sides of the first connecting block and the second connecting block are movably connected with the first mounting block and the second mounting block through a positioning rod, and an electric telescopic rod is connected between the ends of the first mounting block and the second mounting block.

[0009] In a further technical solution, the fixed guide limiting mechanism includes a second connecting frame, and a force spring is symmetrically arranged inside the second connecting frame, and the other end of the force spring is fixedly connected to a movable mounting arm.

[0010] In a further technical solution, a fixed guide block is fixedly connected to the top of the movable mounting arm, a second movable guide rod is movably connected inside the fixed guide block, and a limiting disk is fixedly connected to the end of the second movable guide rod.

[0011] In a further technical solution, the outer side of the end surface of the pusher block fits with the inner side of the movable connection block.

[0012] In a further technical solution, the outer side of the end surface of the C-shaped steel is in contact with the inner side of the pusher block, and the outer side of the surface of the C-shaped steel is in contact with the inner side of the movable installation arm.

[0013] The beneficial effects of the utility model are:

[0014] 1. Through the fixed punching mechanism, multiple holes can be punched at the same time during the punching process of C-shaped steel, which can effectively improve the punching efficiency of C-shaped steel. At the same time, the internal components of the fixed punching mechanism can be replaced according to the required punching spacing, which is easy to operate;

[0015] 2. The C-shaped steel can be guided and limited by the fixed guide limiting mechanism. At the same time, the pusher block can be replaced according to the size of the C-shaped steel. It can act on C-shaped steels of different sizes. It has a simple structure and is easy and quick to operate. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of a punching device for photovoltaic bracket processing according to an embodiment of the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of a fixed punching mechanism and a connection adjustment mechanism of a punching device for processing a photovoltaic bracket according to an embodiment of the utility model;

[0018] Figure 3 It is a structural schematic diagram of a fixed guide limiting mechanism of a punching device for photovoltaic bracket processing in an embodiment of the utility model.

[0019] Description of reference numerals:

[0020] 1. Operating table; 2. Fixed mounting frame; 3. Fixed punching mechanism; 4. Servo motor; 5. Mobile connecting block; 6. Pushing block; 7. C-shaped steel; 8. Fixed guide limiting mechanism; 9. Hydraulic rod; 10. Fixed mounting sleeve; 11. Connecting chassis; 12. Fixed connecting sleeve; 13. Fixed guide rail; 14. First movable guide rod; 15. Fixed connecting block; 16. First connecting frame; 17. Movable mounting plug-in block; 18. Punching block; 19. Connecting adjustment mechanism; 20. First connecting block; 21. First mounting block; 22. Electric telescopic rod; 23. Second mounting block; 24. Second connecting block; 25. Second connecting frame; 26. Force spring; 27. Mobile mounting arm; 28. Fixed guide block; 29. ​​Second movable guide rod; 30. Limiting plate. DETAILED DESCRIPTION

[0021] The embodiments of the present utility model will be further described below in conjunction with the accompanying drawings.

[0022] Example:

[0023] like Figure 1-Figure 3 As shown, a punching device for processing a photovoltaic bracket includes an operating table 1, a fixed mounting frame 2 is fixedly connected to the top of the operating table 1, a fixed punching mechanism 3 is fixedly connected to the inner top of the fixed mounting frame 2, a servo motor 4 is symmetrically arranged at one end of the operating table 1, an output end of the servo motor 4 is connected to a screw rod, the screw rod is located inside the operating table 1, a movable connecting block 5 is movably sleeved on the outer surface of the screw rod, a pushing block 6 is movably clamped on the inner side of the end of the movable connecting block 5, a fixed guide limiting mechanism 8 is fixedly connected to one end of the operating table 1, a C-shaped steel 7 is movably fitted between the inner side of the fixed guide limiting mechanism 8 and the pushing block 6, and a through groove is provided in the middle of the top of the operating table 1.

[0024] The working principle of the above technical solution is as follows:

[0025] During use, the C-shaped steel 7 is placed on the top of the operating table 1, so that one end of the C-shaped steel 7 can be stuck on the inner side of the pushing block 6, and the other end of the C-shaped steel 7 can be stuck on the inner side of the fixed guide limiting mechanism 8. Then the servo motor 4 drives the screw rod, so that the movable connecting block 5 can move on the outer side of the surface of the screw rod, and move inside the operating table 1 at the same time, driving the pushing block 6 to move, pushing the C-shaped steel 7, so that the fixed punching mechanism 3 can punch the C-shaped steel 7, and the fixed guide limiting mechanism 8 can guide and limit the C-shaped steel 7, so that the C-shaped steel 7 can be stably punched, and the operation is convenient and quick.

[0026] In another embodiment, if Figure 2 As shown, the fixed punching mechanism 3 includes a hydraulic rod 9, a fixed mounting block 10 is fixedly sleeved on the outer surface of the hydraulic rod 9, a connecting base frame 11 is fixedly connected to the output end of the hydraulic rod 9, a fixed connecting block 12 is movably sleeved on the outer surface of the fixed mounting block 10, a fixed guide rail 13 is symmetrically arranged on the top of the connecting base frame 11, a first movable guide rod 14 is movably connected inside the fixed guide rail 13, a fixed connecting block 15 is fixedly connected to one end of the first movable guide rod 14, a first connecting frame 16 is fixedly connected to the bottom end of the fixed connecting block 15, a movable mounting plug-in block 17 is movably connected to the inner side of the first connecting frame 16 and the connecting base frame 11, a punching block 18 is fixedly connected to the bottom end of the movable mounting plug-in block 17, bolts are connected between the movable mounting plug-in block 17 and the first connecting frame 16, and a connecting adjustment mechanism 19 is connected between the top of the first connecting frame 16 and the surface of the fixed connecting block 12.

[0027] It is convenient for the hydraulic rod 9 to press down the connecting base frame 11, so that the movable installation block 17, the punching block 18, the first connecting frame 16, the fixed guide rail 13, the fixed connection block 15, the first movable guide rod 14, the connection adjustment mechanism 19 and the fixed connection sleeve block 12 move downward, so that the punching block 18 can punch the C-shaped steel 7, and then the C-shaped steel 7 can be punched. If it is necessary to replace the movable installation block 17 and the punching block 18, the bolts are removed. At the same time, if the length of the movable installation block 17 is different, the distance between the first connecting frame 16 and the first movable guide rod 14 can be adjusted under the adjustment of the connection adjustment mechanism 19, so that the fixed connection block 15 drives the first movable guide rod 14 to move toward the inner side of the fixed guide rail 13, so as to quickly adjust and be easy to use.

[0028] In another embodiment, if Figure 2 As shown, the connection adjustment mechanism 19 includes a first connection block 20 located on the surface of the fixed connection sleeve block 12 and a second connection block 24 located on the top of the first connection frame 16, the inner sides of the first connection block 20 and the second connection block 24 are movably connected to the first mounting block 21 and the second mounting block 23 through positioning rods, and an electric telescopic rod 22 is connected between the ends of the first mounting block 21 and the second mounting block 23.

[0029] The electric telescopic rod 22 can push and pull the first mounting block 21 and the second mounting block 23, and the first mounting block 21 and the second mounting block 23 can be deflected on the inner side of the first connecting block 20 and the second connecting block 24, so that the distance between the first connecting frame 16 and the connecting base frame 11 can be adjusted, and the operation is convenient.

[0030] In another embodiment, if Figure 3As shown, the fixed guide limiting mechanism 8 includes a second connecting frame 25 , and a force spring 26 is symmetrically arranged inside the second connecting frame 25 , and the other end of the force spring 26 is fixedly connected to a movable installation arm 27 .

[0031] The force spring 26 can push the movable installation arm 27 so that the movable installation arm 27 can guide and restrict the C-shaped steel 7, which is easy to operate.

[0032] In another embodiment, if Figure 3 As shown, a fixed guide block 28 is fixedly connected to the top of the movable installation arm 27 , a second movable guide rod 29 is movably connected inside the fixed guide block 28 , and a limit plate 30 is fixedly connected to the end of the second movable guide rod 29 .

[0033] The movable installation arm 27 can drive the fixed guide block 28 to move outside the surface of the second movable guide rod 29 when moving, which is convenient for operation.

[0034] In another embodiment, if Figure 1 As shown, the outer side of the end surface of the pusher block 6 fits with the inner side of the movable connection block 5 .

[0035] The end of the material pushing clamping block 6 can be stably clamped on the inner side of the movable connecting block 5, which is convenient for operation.

[0036] In another embodiment, if Figure 1 As shown, the outer side of the end surface of the C-shaped steel 7 is in contact with the inner side of the pusher block 6 , and the outer side of the surface of the C-shaped steel 7 is in contact with the inner side of the movable mounting arm 27 .

[0037] The C-shaped steel 7 can be stably located inside the pusher block 6 and the movable mounting arm 27, so that the C-shaped steel 7 can be stably punched and the operation is convenient.

[0038] The working principle of the utility model is as follows: during use, the C-shaped steel 7 is placed on the inner side of the movable mounting arm 27 and the pusher block 6, and then the servo motor 4 drives the screw rod, so that the movable connecting block 5 can move on the outer side of the surface of the screw rod, and at the same time move inside the operating table 1, driving the pusher block 6 to move, so that the C-shaped steel 7 moves equidistantly, and at the same time the hydraulic rod 9 can press down the connecting chassis 11, so that the movable mounting plug block 17, the punching block 18, the first connecting frame 16, the fixed guide rail 13, the fixed connecting block 15, the first movable guide rod 14, the connection adjustment mechanism 19 and the fixed connecting sleeve block 12 move downward, so that the punching block 18 can C The steel section 7 is punched, and then the C-shaped steel section 7 can be punched. If the movable mounting block 17 and the punching block 18 need to be replaced, the bolts are removed. At the same time, if the lengths of the movable mounting block 17 are different, the electric telescopic rod 22 can push and pull the first mounting block 21 and the second mounting block 23, and the first mounting block 21 and the second mounting block 23 can be deflected on the inner sides of the first connecting block 20 and the second connecting block 24, so that the distance between the first connecting frame 16 and the connecting base frame 11 can be adjusted, so that the fixed connecting block 15 drives the first movable guide rod 14 to move toward the inner side of the fixed guide rail 13, so as to quickly adjust and be easy to use.

[0039] The above embodiments only express the specific implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the utility model. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model.

Claims

1. A punching device for photovoltaic support processing, comprising an operating table (1), characterized in that: The top of the operating table (1) is fixedly connected to a fixed mounting frame (2), the inner top of the fixed mounting frame (2) is fixedly connected to a fixed punching mechanism (3), one end of the operating table (1) is symmetrically provided with a servo motor (4), the output end of the servo motor (4) is connected to a screw rod, the screw rod is located inside the operating table (1), the outer surface of the screw rod is movably sleeved with a movable connecting block (5), the inner side of the end of the movable connecting block (5) is movably clamped with a material pushing block (6), one end of the operating table (1) is fixedly connected to a fixed guide limiting mechanism (8), the inner side of the fixed guide limiting mechanism (8) and the material pushing block (6) are movably fitted with a C-shaped steel (7), and a through groove is provided in the middle of the top of the operating table (1).

2. A punching device for photovoltaic support processing according to claim 1, characterized in that: The fixed punching mechanism (3) comprises a hydraulic rod (9), a fixed mounting sleeve (10) is fixedly sleeved on the outer surface of the hydraulic rod (9), an output end of the hydraulic rod (9) is fixedly connected to a connecting base frame (11), a fixed connecting sleeve (12) is movably sleeved on the outer surface of the fixed mounting sleeve (10), a fixed guide rail (13) is symmetrically arranged on the top of the connecting base frame (11), a first movable guide rod (14) is movably connected inside the fixed guide rail (13), one end of the first movable guide rod (14) is fixedly connected to A fixed connection block (15) is provided, the bottom end of the fixed connection block (15) is fixedly connected to a first connection frame (16), the first connection frame (16) and the inner side of the connection base frame (11) are movably connected to a movable installation plug block (17), the bottom end of the movable installation plug block (17) is fixedly connected to a punching block (18), bolts are connected between the movable installation plug block (17) and the first connection frame (16), and a connection adjustment mechanism (19) is connected between the top of the first connection frame (16) and the surface of the fixed connection sleeve block (12).

3. A punching device for photovoltaic support processing according to claim 2, characterized in that: The connection adjustment mechanism (19) comprises a first connection block (20) located on the surface of the fixed connection sleeve block (12) and a second connection block (24) located on the top of the first connection frame (16); the inner sides of the first connection block (20) and the second connection block (24) are movably connected to a first mounting block (21) and a second mounting block (23) via a positioning rod; and an electric telescopic rod (22) is connected between the ends of the first mounting block (21) and the second mounting block (23).

4. A punching device for photovoltaic support processing according to claim 1, characterized in that: The fixed guide limiting mechanism (8) comprises a second connecting frame (25), wherein a force spring (26) is symmetrically arranged inside the second connecting frame (25), and the other end of the force spring (26) is fixedly connected to a movable mounting arm (27).

5. A punching device for photovoltaic support processing according to claim 4, characterized in that: The top of the movable installation arm (27) is fixedly connected to a fixed guide block (28), the interior of the fixed guide block (28) is movably connected to a second movable guide rod (29), and the end of the second movable guide rod (29) is fixedly connected to a limiting disk (30).

6. A punching device for photovoltaic support processing according to claim 1, characterized in that: The outer side of the end surface of the push-material clamping block (6) is in contact with the inner side of the movable connecting block (5).

7. A punching device for photovoltaic support processing according to claim 4, characterized in that: The outer side of the end surface of the C-shaped steel (7) is in contact with the inner side of the pusher block (6), and the outer side of the surface of the C-shaped steel (7) is in contact with the inner side of the movable installation arm (27).