Cooling mechanism of die-casting machine
By designing the telescopic and reciprocating swing mechanism in the die casting machine, the cooling liquid spraying process is automated, and the high temperature problem of molds and castings during the die casting process is solved, rapid and uniform cooling is achieved, and product quality is improved.
Patent Information
- Application Number
- CN202421745307.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-07-23
AI Technical Summary
During the die casting process, the mold and casting absorb a large amount of heat, resulting in an increase in temperature, the existing cooling methods are inefficient and may cause coolant to splash, which will endanger the health of the operator, and the uneven cooling liquid spraying affects the cooling effect.
A die-casting machine cooling mechanism is designed, including a telescopic mechanism and a reciprocating swing mechanism. The telescopic mechanism automatically extends into or retracts the cooling component when the mold is opened and closed. The reciprocating swing mechanism drives the cooling component to continuously swing back and forth with the driving component, and sprays coolant.
It achieves rapid and uniform cooling of molds and castings, reduces thermal stress, reduces the risk of deformation and cracks, and improves cooling effect and product quality.
Smart Images

Figure CN222830686U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of die-casting machines, in particular to a cooling mechanism for a die-casting machine. Background Art
[0002] A die-casting machine is a machine used for pressure casting. In the field of electronic equipment, die-casting machines are used to die-cast metal video boxes. Metal materials, such as aluminum alloys, have high strength and hardness, and can withstand external forces such as collisions and extrusions in daily use, ensuring that the electronic components inside the video box are well protected. The die-casting machine uses pressure to hydraulically inject molten metal into the mold and cool it to form a solid metal casting. During the die-casting process, the molten metal is injected into the mold under high temperature and high pressure and solidifies rapidly. During this process, the mold and the die-casting will absorb a lot of heat, causing the temperature to rise.
[0003] During the cooling process of the mold and casting, it is generally cooled by extending the die-casting cycle, spraying mold release agents or coolants, but extending the die-casting cycle will cause the casting to continue to be high in temperature and have low efficiency. Therefore, when the metal liquid in the mold solidifies rapidly, opening the mold and spraying a mold release agent or coolant inside becomes an effective cooling method. The coolant forms a thin film on the inner wall of the mold, and absorbs the heat on the mold surface through heat exchange. When the operator sprays the coolant, the coolant is sprayed out after being pressurized, which can easily cause the coolant to splash everywhere, which is harmful to the health of the operator. If the spraying equipment is used improperly or the operator is unskilled, the mold release agent or coolant may be sprayed unevenly on the inner wall of the mold, which will affect the cooling effect and even cause inconsistent surface quality of the casting. Utility Model Content
[0004] The purpose of the utility model is to provide a cooling mechanism for a die casting machine to solve the problems raised in the above background technology.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A die-casting machine cooling mechanism, comprising:
[0007] A die-casting machine body, wherein the die-casting machine body is symmetrically provided with slide bars, wherein the outer surfaces of the slide bars are slidably connected with a mold 1 and a mold 2, wherein the mold 1 and the mold 2 are provided with a telescopic mechanism and a reciprocating swing mechanism, wherein the telescopic mechanism includes a driving component and a cooling component;
[0008] The telescopic mechanism automatically extends into the cooling assembly when the mold 1 and the mold 2 are opened, and automatically retracts into the cooling assembly when the mold 1 and the mold 2 are closed;
[0009] The reciprocating swing mechanism drives the cooling component to swing back and forth continuously through the driving component.
[0010] Preferably, the driving assembly of the telescopic mechanism includes fixed blocks, which are symmetrically arranged on mold one and mold two, and are connected to connecting rod one and connecting rod two through axle pins. Connecting rod one and connecting rod two are penetrated by a connecting shaft and rotatably connected. A vertical plate is arranged in the middle of the connecting shaft, and a counterweight block is fixedly connected to the outer surface of the vertical plate.
[0011] Preferably, the cooling assembly of the telescopic mechanism includes connecting pipes, and the connecting pipes are all symmetrically arranged on the counterweight block, and the connecting pipes are rotatably connected to the counterweight block.
[0012] Preferably, one end of the connecting pipe is externally connected to a coolant tank, and the other end of the connecting pipe is connected to a nozzle, the nozzle is arranged to be an arc surface with an angle greater than 180 degrees, and the spray holes arranged on the nozzle are radial.
[0013] Preferably, the reciprocating swing mechanism includes a circular gear and a fan gear, and the circular gear and the fan gear are symmetrically arranged on the counterweight block, and the circular gear is fixedly connected to the outer surface of the connecting pipe.
[0014] Preferably, the fan gear is rotatably connected to the counterweight block via an axle pin, the circular gear is meshed with the fan gear, a slide groove is provided through the fan gear, and a slider is slidably connected in the slide groove.
[0015] Preferably, the reciprocating swing mechanism further comprises a rotating block, the rotating block is rotatably connected to the connecting rod 1 and the connecting rod 2, and a screw is arranged at the bottom of the rotating block.
[0016] Preferably, the bottom of the screw is threadedly connected to gear one and passes through the counterweight block, the bottom of the gear one is rotatably connected to the counterweight block, and gear two is provided on the side of the gear one close to the connecting pipe.
[0017] Preferably, the gear 2 is rotatably connected to the counterweight block via an axle pin, the gear 2 is meshed with the gear 1, and the top of the gear 2 is fixedly connected to the connecting rod 3 via an axle pin.
[0018] Preferably, the connecting rod three is rotatably connected to the connecting rod four via an axle pin, and one end of the connecting rod four away from the connecting rod three is rotatably connected to the slider.
[0019] Compared with the prior art, the utility model has the following beneficial effects:
[0020] Through the telescopic mechanism, when mold 1 and mold 2 are opened and closed, the cooling component is driven to extend synchronously into the die casting machine body for cooling, and the high-temperature mold and casting are quickly cooled. This immediacy ensures that the temperature of the mold and casting can be quickly reduced. Through rapid and uniform cooling, the thermal stress inside the mold and casting can be significantly reduced. The reduction of thermal stress helps to reduce the deformation and cracks of the mold and casting caused by temperature changes.
[0021] When the cooling assembly is extended into the die casting machine body by the telescopic mechanism driving the outer service swing mechanism, the coolant is sprayed in a continuous and uniform reciprocating swing, which increases the coolant spray coverage area, reduces the blind area, and ensures that the coolant forms a more uniform and comprehensive coverage layer on the mold and casting surface. This comprehensive coverage reduces the local overheating caused by the spray blind area, thereby improving the overall cooling effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0023] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0024] Figure 2 It is a schematic diagram of the overall structure of the telescopic mechanism and the reciprocating swing mechanism of the utility model;
[0025] Figure 3 For this utility model Figure 2 A schematic diagram of the enlarged structure at A in the middle;
[0026] Figure 4 For this utility model Figure 2 A schematic diagram of the enlarged structure at B in the middle;
[0027] Figure 5 It is a schematic diagram of the local structure of the cooling component of the utility model.
[0028] Explanation of the figure numbers: 1. Die-casting machine body; 101. Slide rod; 102. Mold one; 103. Mold two; 2. Fixed block; 201. Connecting rod one; 202. Connecting rod two; 203. Connecting shaft; 204. Vertical plate; 205. Counterweight block; 206. Connecting pipe; 207. Nozzle; 3. Circular gear; 301. Fan gear; 302. Slide groove; 303. Slider; 304. Rotating block; 305. Screw; 306. Gear one; 307. Gear two; 308. Connecting rod three; 309. Connecting rod four. DETAILED DESCRIPTION
[0029] The utility model is described in further detail below in conjunction with the accompanying drawings.
[0030] The following description is used to disclose the utility model so that those skilled in the art can implement the utility model. The preferred embodiments described below are only examples, and those skilled in the art can think of other obvious variations. The basic principles of the utility model defined in the following description can be used for other implementation schemes, variations, improvements, equivalent schemes, and other technical solutions that do not deviate from the spirit and scope of the utility model.
[0031] Those skilled in the art should understand that, in the disclosure of the present invention, the directions or positions indicated by the terms "longitudinal", "lateral", "up", "down", "left", "right", "front", "back", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. are based on the directions or positional relationships shown in the accompanying drawings, which are only simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the device or component referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, the above terms should not be understood as limitations on the present invention.
[0032] It is to be understood that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the element may be multiple, and the term "one" should not be understood as a limitation on the quantity.
[0033] Embodiment 1:
[0034] See also Figure 1-Figure 3 , a die casting machine cooling mechanism, comprising:
[0035] A die-casting machine body 1, on which a slide bar 101 is symmetrically arranged, and a mold 102 and a mold 2 103 are slidably connected on the outer surface of the slide bar 101, and a telescopic mechanism and a reciprocating swing mechanism are arranged on the mold 102 and the mold 2 103, and the telescopic mechanism includes a driving component and a cooling component; the telescopic mechanism automatically extends into the cooling component when the mold 1 102 and the mold 2 103 are opened, and automatically retracts the cooling component when the mold 1 102 and the mold 2 103 are closed; the reciprocating swing mechanism drives the cooling component to swing back and forth continuously through the driving component.
[0036] Among them, the driving component of the telescopic mechanism includes a fixed block 2, which is symmetrically arranged on mold 1 102 and mold 2 103. The fixed block 2 is connected to connecting rod 1 201 and connecting rod 2 202 through an axle pin. Connecting rod 1 201 and connecting rod 2 202 are penetrated and rotatably connected by a connecting shaft 203. A vertical plate 204 is arranged in the middle of the connecting shaft 203, and a counterweight block 205 is fixedly connected to the outer surface of the vertical plate 204.
[0037] Through the above embodiments, the effect achieved by the utility model is: the connecting rod driving assembly is driven up and down by the opening and closing of mold 1 102 and mold 2 103, and the driving assembly is driven by the power of the machine itself. The direct driving method has high real-time performance and ensures the continuous processing.
[0038] Embodiment 2:
[0039] See also Figure 1-Figure 3 , a die casting machine cooling mechanism, comprising:
[0040] A die-casting machine body 1, on which a slide bar 101 is symmetrically arranged, and a mold 102 and a mold 2 103 are slidably connected on the outer surface of the slide bar 101, and a telescopic mechanism and a reciprocating swing mechanism are arranged on the mold 102 and the mold 2 103, and the telescopic mechanism includes a driving component and a cooling component; the telescopic mechanism automatically extends into the cooling component when the mold 1 102 and the mold 2 103 are opened, and automatically retracts the cooling component when the mold 1 102 and the mold 2 103 are closed; the reciprocating swing mechanism drives the cooling component to swing back and forth continuously through the driving component.
[0041] The cooling assembly of the telescopic mechanism includes a connecting pipe 206, which is symmetrically arranged on the counterweight 205 and is rotatably connected to the counterweight 205. One end of the connecting pipe 206 is externally connected to a coolant tank, and the other end of the connecting pipe 206 is connected to a nozzle 207, which is set to an arc surface with an angle greater than 180 degrees, and the nozzle holes set on the nozzle 207 are radial.
[0042] Through the above embodiments, the effect achieved by the utility model is: when mold 1 102 and mold 2 103 are opened, the driving component synchronously drives the cooling component to extend into the die-casting machine body 1 for cooling; when mold 1 102 and mold 2 103 are closed, the driving component synchronously drives the cooling component to withdraw from the die-casting machine body 1. This immediacy ensures that the die-casting can be cooled quickly, reducing quality problems such as deformation and cracks caused by high temperature, thereby improving the product qualification rate. Through instant cooling, the die-casting can reach a processable state more quickly, shortening the production cycle.
[0043] Embodiment three:
[0044] See also Figure 1-Figure 3, a die casting machine cooling mechanism, comprising:
[0045] A die-casting machine body 1, on which a slide bar 101 is symmetrically arranged, and a mold 102 and a mold 2 103 are slidably connected on the outer surface of the slide bar 101, and a telescopic mechanism and a reciprocating swing mechanism are arranged on the mold 102 and the mold 2 103, and the telescopic mechanism includes a driving component and a cooling component; the telescopic mechanism automatically extends into the cooling component when the mold 1 102 and the mold 2 103 are opened, and automatically retracts the cooling component when the mold 1 102 and the mold 2 103 are closed; the reciprocating swing mechanism drives the cooling component to swing back and forth continuously through the driving component.
[0046] The reciprocating swing mechanism includes a circular gear 3 and a fan gear 301, which are symmetrically arranged on the counterweight 205, and the circular gear 3 is fixedly connected to the outer surface of the connecting tube 206. The fan gear 301 is rotatably connected to the counterweight 205 through an axle pin, and the circular gear 3 is meshed with the fan gear 301. A slide groove 302 is provided on the fan gear 301, and a slider 303 is slidably connected in the slide groove 302. The reciprocating swing mechanism also includes a rotating block 304, which is rotatably connected to the connecting rod 1 201 and the connecting rod 2 202, and a screw 305 is provided at the bottom of the rotating block 304.
[0047] Furthermore, the bottom of the screw rod 305 is threadedly connected to the gear 1 306 and penetrates the counterweight 205. The bottom of the gear 1 306 is rotatably connected to the counterweight 205. A gear 2 307 is provided on the side of the gear 1 306 close to the connecting pipe 206. The gear 2 307 is rotatably connected to the counterweight 205 through an axle pin. The gear 2 307 is meshed with the gear 1 306. The top of the gear 2 307 is fixedly connected to the connecting rod 3 308 through an axle pin. The connecting rod 3 308 is rotatably connected to the connecting rod 4 309 through an axle pin. The end of the connecting rod 4 309 away from the connecting rod 3 308 is rotatably connected to the slider 303.
[0048] Through the above embodiments, the effect achieved by the utility model is: when connecting rod 1 201 and connecting rod 202 are opened under the drive of mold 1 102 and mold 2 103, connecting rod 1 201 and connecting rod 2 202 gradually tend to be parallel, and through the continuous rotation of the screw 305 at the bottom of the rotating block 304, the circular gear 3 is driven to reciprocate, thereby prompting the cooling component to swing back and forth to continuously swing and cool the die-casting machine body 1 and the casting.
[0049] Through all the above embodiments, the working principle of the utility model is:
[0050] After the die casting machine body 1 has die-cast the mold, the mold 1 102 and the mold 2 103 on the slide bar 101 continue to move away from each other. At this time, the angle between the connecting rod 1 201 and the connecting rod 2 202 rotatably connected on the fixed block 2 gradually increases. Under the limiting effect of the counterweight block 205, the vertical plate 204 always maintains a vertical state, and then drives the nozzle 207 at the bottom of the connecting pipe 206 to extend into the middle of the mold 1 102 and the mold 2 103. Since the nozzle holes of the nozzle 207 are arranged radially, the coolant can cover a wider area, ensuring that all parts of the mold can be evenly cooled, avoiding the problem of local overheating or uneven cooling. When the mold 1 102 and the mold 2 103 on the slide bar 101 continue to move toward each other, the angle between the connecting rod 1 201 and the connecting rod 2 202 rotatably connected on the fixed block 2 gradually decreases, prompting the cooling component to retract;
[0051] Furthermore, when mold 1 102 and mold 2 103 are opened, the rotating block 304 rotatably connected to the connecting rod 1 201 and the connecting rod 2 202 always remains parallel to the counterweight block 205 under the limiting action of the screw 305, and then the screw 305 continues to move downward. When the screw 305 moves downward, it drives the gear 1 306 to rotate continuously. Since the gear 1 306 is meshed with the gear 2 307, the gear 2 307 rotates synchronously. When the gear 2 307 rotates, the connecting rod 3 308 fixedly connected to the gear 2 307 drives the connecting rod 4 309 to move. Since the slider 303 in the slide groove 302 is rotatably connected to the connecting rod 4 309, the connecting rod 4 309 drives the fan gear 301 to swing back and forth continuously. At the same time, the fan gear 301 drives the connecting pipe 206 fixedly connected to the circular gear 3 to swing continuously, which further increases the cooling liquid spraying area, reduces the cooling blind area, and improves the cooling efficiency. This comprehensive cooling helps to quickly reduce the temperature of the mold and casting. Through more uniform cooling, the thermal stress generated in the mold and casting during rapid temperature changes can be reduced, thereby reducing the risk of mold deformation and casting cracks and improving product quality.
[0052] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0053] Those skilled in the art should understand that the embodiments of the present invention described above and shown in the accompanying drawings are only examples and do not limit the present invention. The purpose of the present invention has been fully and effectively achieved. The functions and structural principles of the present invention have been demonstrated and explained in the embodiments. Without departing from the principles, the embodiments of the present invention may be deformed or modified in any way.
Claims
1. A die casting machine cooling mechanism, characterized in that: include: A die-casting machine body (1), wherein a slide bar (101) is symmetrically arranged on the die-casting machine body (1), and a mold 1 (102) and a mold 2 (103) are slidably connected to the outer surface of the slide bar (101), and a telescopic mechanism and a reciprocating swing mechanism are arranged on the mold 1 (102) and the mold 2 (103), and the telescopic mechanism includes a driving component and a cooling component; The telescopic mechanism automatically extends into the cooling assembly when the mold 1 (102) and the mold 2 (103) are opened, and automatically retracts into the cooling assembly when the mold 1 (102) and the mold 2 (103) are closed; The reciprocating swing mechanism drives the cooling component to swing back and forth continuously through the driving component.
2. A die casting machine cooling mechanism according to claim 1, characterized in that: The driving assembly of the telescopic mechanism comprises a fixed block (2), the fixed blocks (2) are symmetrically arranged on the mold 1 (102) and the mold 2 (103), the fixed blocks (2) are connected to the connecting rod 1 (201) and the connecting rod 2 (202) through an axle pin, the connecting rod 1 (201) and the connecting rod 2 (202) are penetrated by a connecting shaft (203) and are rotatably connected, a vertical plate (204) is arranged in the middle of the connecting shaft (203), and a counterweight block (205) is fixedly connected to the outer surface of the vertical plate (204).
3. A die casting machine cooling mechanism according to claim 2, characterized in that: The cooling assembly of the telescopic mechanism comprises connecting pipes (206), the connecting pipes (206) are all symmetrically arranged on the counterweight block (205), and the connecting pipes (206) are rotatably connected to the counterweight block (205).
4. A die casting machine cooling mechanism according to claim 3, characterized in that: One end of the connecting pipe (206) is externally connected to a coolant tank, and the other end of the connecting pipe (206) is connected to a nozzle (207). The nozzle (207) is arranged as an arc surface with an angle greater than 180 degrees, and the spray holes arranged on the nozzle (207) are radial.
5. The die casting machine cooling mechanism according to claim 1, characterized in that: The reciprocating swing mechanism comprises a circular gear (3) and a fan gear (301), wherein the circular gear (3) and the fan gear (301) are symmetrically arranged on the counterweight (205), and the circular gear (3) is fixedly connected to the outer surface of the connecting pipe (206).
6. A die casting machine cooling mechanism according to claim 5, characterized in that: The fan gear (301) is rotationally connected to the counterweight (205) via an axle pin, the circular gear (3) is meshed with the fan gear (301), a slide groove (302) is provided through the fan gear (301), and a slider (303) is slidably connected in the slide groove (302).
7. A die casting machine cooling mechanism according to claim 5, characterized in that: The reciprocating swing mechanism further comprises a rotating block (304), wherein the rotating block (304) is rotatably connected to the first connecting rod (201) and the second connecting rod (202), and a screw rod (305) is arranged at the bottom of the rotating block (304).
8. A die casting machine cooling mechanism according to claim 7, characterized in that: The bottom of the screw rod (305) is threadedly connected to the gear 1 (306) and penetrates the counterweight (205). The bottom of the gear 1 (306) is rotatably connected to the counterweight (205). A gear 2 (307) is provided on the side of the gear 1 (306) close to the connecting pipe (206).
9. A die casting machine cooling mechanism according to claim 8, characterized in that: The second gear (307) is rotationally connected to the counterweight (205) via an axle pin, the second gear (307) is meshed with the first gear (306), and the top of the second gear (307) is fixedly connected to the third connecting rod (308) via an axle pin.
10. A die casting machine cooling mechanism according to claim 9, characterized in that: The connecting rod three (308) is rotatably connected to the connecting rod four (309) via an axle pin, and one end of the connecting rod four (309) away from the connecting rod three (308) is rotatably connected to the slider (303).