Rapid feeding and discharging device
By combining the robotic arm structure and the vibrating sand-falling structure, the automatic acquisition of castings is achieved, and the safety hazards and low efficiency of casting operations in the existing technology are solved, and the operation safety and efficiency are improved.
Patent Information
- Application Number
- CN202421792937.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-28
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-07-28
AI Technical Summary
When the existing vibration sand-falling device for fast loading and unloading is taken, the operator needs to contact the machine directly, which poses safety risks and is inefficient in operation.
A fast loading and unloading device is designed, using a combination of robotic arm structure and vibrating sand-falling structure to automatically grab and place castings through robotic arm to reduce manual operation.
The automatic acquisition of castings is realized, operating safety and efficiency are improved, and the labor of operators is reduced.
Smart Images

Figure CN222830697U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mold casting, in particular to a rapid loading and unloading device. Background Art
[0002] In the casting process of ductile iron molds, after metal materials such as iron and steel are melted into molten iron in the smelting furnace, they need to be poured into a ladle from the smelting furnace, and then the ladle is transported to the casting area. The ladle is turned over by a crane and the molten iron is poured into the molding tooling to wait for cooling and molding. The casting also needs to be sanded after molding.
[0003] The utility model patent with the publication number of "CN209935835U" discloses a vibrating sand-falling device for fast loading and unloading, which is mainly composed of a frame, a sand-falling box, a vibration spring, a driving rod, a vibration motor and an eccentric wheel. This technical solution has the advantages of fast loading and unloading, and solves the problem that the prior art generally uses a sand-falling machine to perform sand-falling treatment on castings, which generally places the castings in a box, and then uses the vibration principle to separate the sand blocks from the castings, and then takes the castings out of the box. However, each time the castings are taken out, they need to be manually taken out and placed from the box opening of the box, which is labor-intensive and has low production efficiency.
[0004] The vibrating sand-falling device for rapid loading and unloading disclosed in the above document has the following defects: during use of the vibrating sand-falling device for rapid loading and unloading, the operator needs to directly contact the machine when taking the casting, so the process of taking the casting is relatively dangerous.
[0005] It can be seen from this that the existing vibrating sand-falling device for rapid loading and unloading does not have a structure that is convenient for taking out castings, and it is necessary to improve the existing deficiencies and provide a rapid loading and unloading device. Utility Model Content
[0006] In order to solve the above technical problems at least to a certain extent, the present invention is implemented through the following technical solutions:
[0007] The utility model discloses a fast loading and unloading device, comprising a placing table, wherein a mechanical arm structure and a vibrating sand falling structure are installed on the upper surface of the placing table, wherein the mechanical arm structure comprises a base, wherein the interior of the base is rotatably connected to a first rotating shaft, wherein a first guide rod is installed on the upper end of the first rotating shaft, wherein the upper end of the first guide rod is rotatably connected to a second guide rod through a first guide structure, wherein the upper end of the second guide rod is rotatably connected to a second guide structure, wherein one end of the second guide structure is rotatably connected to one end of a connecting rod, wherein the other end of the connecting rod is rotatably connected to a fixed seat, wherein the lower end of the fixed seat is rotatably connected to a connecting seat, wherein a clamping plate is installed on the lower end of the connecting seat, wherein the clamping plate is set to be three and is rotatably distributed around the axis of the connecting seat.
[0008] Furthermore, the vibrating sand falling structure includes a mounting seat, one side of the mounting seat is internally rotatably connected to a driving shaft, one end of the driving shaft is installed with a first connecting plate, the other end of the first connecting plate is installed with a first connecting pin, the other end of the first connecting pin is installed with a second connecting plate, the other end of the second connecting plate is installed with a first connecting block through a second connecting pin, the other end of the first connecting block is fitted with one end of the sand falling frame, four second connecting blocks are installed on one side of the sand falling frame, one side of the second connecting block is installed with a third connecting pin, the other side of the third connecting plate is installed with a third connecting plate, the lower end of the third connecting plate is installed with a third connecting block through a fourth connecting pin, and the other side of the third connecting block is fitted with one side of the mounting seat.
[0009] Furthermore, a plurality of through holes are evenly formed on the bottom surface of the sand falling frame.
[0010] Furthermore, the inner surface of the clamping plate is provided with anti-slip stripes.
[0011] Furthermore, a reinforcement block is installed on the upper surface of the base.
[0012] Furthermore, the first guide structure and the second guide structure both include an oil cylinder, an air cylinder, a rack and a cam.
[0013] The utility model has the following beneficial effects:
[0014] (1) The utility model uses a mechanical arm structure to reach into the interior of the sand falling frame until the corresponding casting is stably grasped, and then withdraws from the interior of the sand falling frame, thereby realizing automatic retrieval of the casting, greatly improving the safety of personnel operation and reducing the workload of operators.
[0015] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the structure of the mechanical arm of the utility model;
[0019] Figure 3This is a schematic diagram of the vibration sand falling structure of the utility model;
[0020] Figure 4 This is an enlarged structural diagram of the utility model at A;
[0021] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0022] In the figure: 1. placing table; 2. mechanical arm structure; 201. base; 202. first rotating shaft; 203. first guide rod; 204. first guide structure; 205. second guide rod; 206. second guide structure; 207. connecting rod; 208. fixing seat; 209. connecting seat; 2010. clamping plate; 2011. reinforcing block; 3. vibration sand falling structure; 301. mounting seat; 302. driving shaft; 303. first connecting plate; 304. first connecting pin; 305. second connecting plate; 306. second connecting pin; 307. first connecting block; 308. sand falling frame; 309. second connecting block; 3010. third connecting pin; 3011. third connecting plate; 3012. fourth connecting pin; 3013. third connecting block. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1-Figure 4 As shown, the utility model is a fast loading and unloading device, including a placing table 1, the upper surface of the placing table 1 is installed with a mechanical arm structure 2 and a vibrating sand falling structure 3, the mechanical arm structure 2 includes a base 201, the interior of the base 201 is rotatably connected to a first rotating shaft 202, the upper end of the first rotating shaft 202 is installed with a first guide rod 203, the upper end of the first guide rod 203 is rotatably connected to a second guide rod 205 through a first guide structure 204, the upper end of the second guide rod 205 is rotatably connected to a second guide structure 206, one end of the second guide structure 206 is rotatably connected to one end of a connecting rod 207, the other end of the connecting rod 207 is rotatably connected to a fixed seat 208, the lower end of the fixed seat 208 is rotatably connected to a connecting seat 209, the lower end of the connecting seat 209 is installed with a clamping plate 2010, and the clamping plates 2010 are set to three and are rotated and distributed around the axis of the connecting seat 209.
[0025] Furthermore, the vibrating sand falling structure 3 includes a mounting seat 301, and a driving shaft 302 is internally rotatably connected to one side of the mounting seat 301, a first connecting plate 303 is installed at one end of the driving shaft 302, a first connecting pin 304 is installed at the other end of the first connecting plate 303, a second connecting plate 305 is installed at the other end of the first connecting pin 304, a first connecting block 307 is installed at the other end of the second connecting plate 305 through a second connecting pin 306, the other end of the first connecting block 307 is fitted with one end of a sand falling frame 308, four second connecting blocks 309 are installed on one side of the sand falling frame 308, a third connecting pin 3010 is installed on one side of the second connecting block 309, a third connecting plate 3011 is installed on the other side of the third connecting pin 3010, a third connecting block 3013 is installed at the lower end of the third connecting plate 3011 through a fourth connecting pin 3012, and the other side of the third connecting block 3013 is fitted with one side of the mounting seat 301.
[0026] Furthermore, a plurality of through holes are evenly formed on the bottom surface of the sand falling frame 308 .
[0027] Furthermore, the inner surface of the clamping plate 2010 is provided with anti-slip stripes.
[0028] Furthermore, a reinforcing block 2011 is installed on the upper surface of the base 201 .
[0029] Furthermore, the first guide structure 204 and the second guide structure 206 are both composed of parts such as an oil cylinder, an air cylinder, a rack and a cam.
[0030] When in use, first put the casting to be processed into the sand falling frame 308, then drive the first connecting plate 303, the first connecting pin 304, the second connecting plate 305 and the second connecting pin 306 to move through the driving shaft 302 inside the mounting seat 301, and then drive the sand falling frame 308 to reciprocate to both sides, and the reciprocating motion of the sand falling frame 308 separates the sand blocks inside from the casting, and the separated sand blocks are filtered through the through holes opened on the bottom surface of the sand falling frame 308. After the sand blocks are separated from the casting, the mechanical arm structure 2 is started, and the clamping plate 2010 is moved to the top of the sand falling frame 308 through the first rotating shaft 202 installed inside the base 201, and then the first guide structure 204 and the second guide structure 206 are driven to move the first guide structure 204 and the second guide structure 206. The guide rod 203 and the second guide rod 205 rotate downward until the clamping plate 2010 extends into the interior of the sand falling frame 308, and then the processed casting is clamped by the clamping plate 2010, and then the first guide structure 204 and the second guide structure 206 drive the first guide rod 203 and the second guide rod 205 to rotate upward until the clamping plate 2010 moves to the upper end of the sand falling frame 308, and then the first rotating shaft 202 is driven to make the clamping plate 2010 move away from the upper end of the sand falling frame 308, and the mechanical arm structure 2 extends into the interior of the sand falling frame 308 until the corresponding casting is stably grasped, and then withdraws from the interior of the sand falling frame 308, thereby realizing automatic retrieval of castings, greatly improving the safety of personnel operation and reducing the workload of operators.
[0031] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A rapid loading and unloading device, comprising a placing table (1), characterized in that: A mechanical arm structure (2) and a vibrating sand falling structure (3) are installed on the upper surface of the placement platform (1); the mechanical arm structure (2) comprises a base (201); a first rotating shaft (202) is rotatably connected inside the base (201); a first guide rod (203) is installed at the upper end of the first rotating shaft (202); the upper end of the first guide rod (203) is rotatably connected to a second guide rod (205) via a first guide structure (204); the second guide rod (205) is The upper end is rotatably connected to a second guide structure (206), one end of the second guide structure (206) is rotatably connected to one end of a connecting rod (207), the other end of the connecting rod (207) is rotatably connected to a fixed seat (208), the lower end of the fixed seat (208) is rotatably connected to a connecting seat (209), the lower end of the connecting seat (209) is installed with a clamping plate (2010), and the number of the clamping plates (2010) is set to three and is distributed in rotation around the axis of the connecting seat (209).
2. A rapid loading and unloading device according to claim 1, characterized in that: The vibrating sand falling structure (3) comprises a mounting seat (301), a driving shaft (302) is rotatably connected to the interior of one side of the mounting seat (301), a first connecting plate (303) is mounted on one end of the driving shaft (302), a first connecting pin (304) is mounted on the other end of the first connecting plate (303), a second connecting plate (305) is mounted on the other end of the first connecting pin (304), a first connecting block (307) is mounted on the other end of the second connecting plate (305) via a second connecting pin (306), and the first connecting block (307) is mounted on the other end of the second connecting plate (305). 7) is fitted with one end of the sand falling frame (308), one side of the sand falling frame (308) is equipped with four second connecting blocks (309), one side of the second connecting block (309) is equipped with a third connecting pin (3010), the other side of the third connecting pin (3010) is equipped with a third connecting plate (3011), the lower end of the third connecting plate (3011) is equipped with a third connecting block (3013) through a fourth connecting pin (3012), and the other side of the third connecting block (3013) is fitted with one side of the mounting seat (301).
3. A rapid loading and unloading device according to claim 2, characterized in that: The bottom surface of the sand falling frame (308) is evenly provided with a plurality of through holes.
4. A rapid loading and unloading device according to claim 1, characterized in that: The inner surface of the clamping plate (2010) is provided with anti-slip stripes.
5. A rapid loading and unloading device according to claim 1, characterized in that: A reinforcing block (2011) is installed on the upper surface of the base (201).
6. A rapid loading and unloading device according to claim 1, characterized in that: The first guide structure (204) and the second guide structure (206) both include an oil cylinder, an air cylinder, a rack and a cam.
Citation Information
Patent Citations
Vibration shakeout device capable of achieving rapid feeding and discharging
CN209935835U