Tightening manipulator for bolt tightening station

By designing bolt tightening robot and tightening head storage box with disassembly and assembly structures, the problem of wasted time for tightening head replacement and installation in the prior art is solved, rapid replacement and classified storage are achieved, and work efficiency and device stability are improved.

CN222831152UActive Publication Date: 2025-05-06FELSOMAT (CHANGZHOU) INTELLIGENT MFG SYST CO LTD
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Patent Information

Application Number
CN202420648576.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-01
Publication Date
2025-05-06
Estimated Expiration
2034-04-01

AI Technical Summary

Technical Problem

Existing bolt tightening robots need to look for and install when replacing the tightening head, which leads to wasted time and the tightening head distribution is scattered, affecting efficiency.

Method used

A tightening robot for bolt tightening work station is designed, and a support frame and a tightening head storage box with disassembly and assembled structure are used to fix the limit structure to improve stability and provide better working conditions through magnetic suction plates and lighting auxiliary components.

Benefits of technology

It realizes quick replacement and classified storage of tightening heads, improves work efficiency and device stability, and facilitates cleaning and maintenance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The tightening manipulator for the bolt tightening station comprises a supporting frame and tightening head storage boxes, a movable bottom plate is installed on the inner wall of the bottom end of the supporting frame, a sealing cover is arranged at the upper end of the movable bottom plate, a partition plate is arranged in the movable bottom plate, and the tightening head storage boxes are arranged on the left side and the right side of the partition plate. Mounting feet are arranged on the outer side of the bottom end of the supporting frame, screw holes are formed in the mounting feet, and a connecting transverse rod is arranged at the upper end of the supporting frame. According to the tightening manipulator for the bolt tightening station, tightening heads of different sizes can be conveniently stored through the tightening head storage boxes, the multiple tightening head storage boxes can be used for classified storage, the movable bottom plate can be connected with a table top and a working table top under the suction action of the positioning suction cups, the stability of the movable bottom plate can be improved, and the tightening heads can be conveniently and rapidly stored through a limiting structure. And the device is fixed and installed, so that the stability of the device is improved, and the situation that the device shakes is effectively prevented.
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Description

Technical Field

[0001] The utility model relates to the technical field of bolt tightening, in particular to a tightening manipulator for a bolt tightening station. Background Art

[0002] Definition of bolt tightening: The purpose of bolt connection is to make the two connected bodies fit tightly and bear a certain load. It is also necessary to have sufficient clamping force between the two connected bodies to ensure the reliable connection and normal operation of the connected parts. This requires that the bolts used for connection must have sufficient axial preload after tightening. However, the application of these forces is also achieved by "tightening". The tightening manipulator is an electric tightening tool. The application of servo tightening machines in the production and assembly process can reduce the labor intensity of employees. During the tightening process, the tightening torque and the force cannot be accurately controlled, resulting in too small clamping force. The bolts may loosen due to vibration or cyclic load. Excessive clamping force can easily lead to fracture and deformation of the connecting components. The application of servo tightening machines in the production and assembly process reduces the labor intensity of employees and avoids quality accidents caused by employee fatigue, improves product quality, and reduces production costs.

[0003] As shown in the application number: CN202120067000.9, the present application relates to an automatic tightening manipulator, comprising a connecting plate fixedly connected to a machine body, the connecting plate being rotatably connected to a driving cylinder along the length direction, the end of the connecting plate away from the machine body being rotatably connected to a connecting rod consistent with the rotation direction of the driving cylinder, the driving cylinder connecting rod being rotatably connected to the connecting rod and driving the connecting rod to rotate, a driving motor being fixed to the connecting rod, and a screwdriver for tightening screws being connected to the output shaft of the driving motor. When there is an obstacle above the screw, the driving cylinder starts the connecting rod to rotate so that the driving motor is located directly above the screw. The present application is convenient for tightening screws with obstacles above.

[0004] Similar to the above application, there are still the following deficiencies:

[0005] There are many types of bolts that can be tightened by existing devices. When replacing the tightening head, it is necessary to find a replacement, and the tightening heads are scattered, which wastes time.

[0006] Therefore, in view of this, the existing structure and defects are studied and improved, and a tightening robot for the bolt tightening station is proposed, in order to achieve a more practical purpose. Utility Model Content

[0007] The utility model aims to provide a tightening robot for a bolt tightening station to solve the problems raised in the above-mentioned background technology.

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a tightening robot for a bolt tightening station, comprising a support frame and a tightening head storage box, a movable bottom plate is installed on the inner wall of the bottom end of the support frame, and a sealing cover is provided on the upper end of the movable bottom plate, a partition is provided inside the movable bottom plate, and the tightening head storage box is arranged on the left and right sides of the partition, a mounting foot is provided on the outer side of the bottom end of the support frame, and a screw hole is opened inside the mounting foot, and a connecting cross bar is provided on the upper end of the support frame.

[0009] Furthermore, a cylinder cavity is provided at the upper end of the connecting cross bar, and a moving block is installed inside the cylinder cavity.

[0010] Furthermore, a motor box is installed at the front end of the moving block, and a bolt tightening head is installed at the bottom end of the motor box.

[0011] Furthermore, a connection box is provided on the inner wall of the connecting crossbar, and an auxiliary component for lighting is provided inside the connection box.

[0012] Furthermore, the auxiliary component includes a magnetic plate, and a lighting lamp is installed on the outer wall of the magnetic plate.

[0013] Furthermore, a positioning assembly for limiting position is provided at the bottom of the movable bottom plate, and two groups of positioning assemblies are provided.

[0014] Furthermore, the positioning assembly includes a groove bar, and a positioning suction cup is installed inside the groove bar.

[0015] Compared with the prior art, the beneficial effects of the utility model are: the bolt tightening station uses a tightening robot and adopts a disassembly and assembly structure, which is convenient for replacing and cleaning some parts on the device. At the same time, a limiting structure is used to fix and install the device, thereby improving the stability of the device and effectively preventing the device from shaking.

[0016] 1. The utility model can fix the support frame and improve stability through the cooperation between the mounting feet and the screw holes. The suction force of the magnetic plate can be used to connect the lighting lamp to the connecting cross bar. The lighting lamp can provide better working light, which is convenient for the staff to observe the working condition of the bolt tightening head. The magnetic plate is easy to disassemble, and the lighting lamp can be cleaned and replaced.

[0017] 2. The utility model facilitates storage of tightening heads of different sizes through the tightening head storage box, and multiple tightening head storage boxes can be classified and stored. Under the suction of the positioning suction cup, the movable base plate can be connected to the desktop and the work surface, thereby improving the stability of the movable base plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1This is a schematic diagram of the main three-dimensional structure of the tightening manipulator for the bolt tightening station of the utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the tightening manipulator auxiliary component for the bolt tightening station of the utility model;

[0020] Figure 3 This is a schematic diagram of the three-dimensional structure of the movable bottom plate of the tightening manipulator for the bolt tightening station of the utility model;

[0021] Figure 4 It is a three-dimensional structural schematic diagram of a tightening manipulator positioning component for a bolt tightening station of the utility model.

[0022] In the figure: 1. Support frame; 2. Mounting foot; 3. Screw hole; 4. Movable bottom plate; 5. Sealing cover; 6. Connecting cross bar; 7. Connecting box; 8. Cylinder cavity; 9. Moving block; 10. Motor box; 11. Bolt tightening head; 12. Auxiliary component; 1201. Magnetic suction plate; 1202. Lighting lamp; 13. Partition; 14. Tightening head storage box; 15. Positioning component; 1501. Groove bar; 1502. Positioning suction cup. DETAILED DESCRIPTION

[0023] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0024] like Figure 1-Figure 3As shown, a tightening manipulator for a bolt tightening station includes a support frame 1 and a tightening head storage box 14, a movable bottom plate 4 is installed on the inner wall of the bottom end of the support frame 1, and a sealing cover 5 is installed on the upper end of the movable bottom plate 4, a partition 13 is arranged inside the movable bottom plate 4, and the tightening head storage box 14 is arranged on the left and right sides of the partition 13, a mounting foot 2 is arranged on the outer side of the bottom end of the support frame 1, and a screw hole 3 is opened inside the mounting foot 2, a connecting cross bar 6 is arranged on the upper end of the support frame 1, a cylinder cavity 8 is arranged on the upper end of the connecting cross bar 6, and a moving block 9 is installed inside the cylinder cavity 8, a motor box 10 is installed at the front end of the moving block 9, and a bolt tightening head 11 is installed on the bottom end of the motor box 10, a connecting box 7 is arranged on the inner wall of the connecting cross bar 6, and a connecting box 7 is arranged on the inner wall of the connecting cross bar 6. An auxiliary component 12 for lighting is provided inside the box 7, and the auxiliary component 12 includes a magnetic plate 1201, and a lighting lamp 1202 is installed on the outer wall of the magnetic plate 1201. Through the cooperation between the mounting feet 2 and the screw holes 3, the support frame 1 can be fixed to improve stability. The lighting lamp 1202 can be connected to the connecting cross bar 6 by the suction force of the magnetic plate 1201. The lighting lamp 1202 can provide better working light, which is convenient for the staff to observe the working condition of the bolt tightening head 11, and the magnetic plate 1201 is easy to disassemble, so the lighting lamp 1202 can be cleaned and replaced; the tightening head storage box 14 is used to facilitate the storage of tightening heads of different sizes, and multiple tightening head storage boxes 14 can be classified and stored.

[0025] like Figure 4 As shown, a positioning assembly 15 for limiting is provided at the bottom of the movable base plate 4, and two groups of positioning assemblies 15 are provided. The positioning assembly 15 includes a groove bar 1501, and a positioning suction cup 1502 is installed inside the groove bar 1501. Under the suction force of the positioning suction cup 1502, the movable base plate 4 can be connected to the desktop and the work surface, thereby improving the stability of the movable base plate 4.

[0026] Working principle: When the bolt tightening station is used with a tightening manipulator, first Figure 1-Figure 4, move the support frame 1 to the tightening station, pass the screws through the screw holes 3 so that the mounting feet 2 at the bottom of the support frame 1 can be connected to the work station desktop. After fixing, place the movable base plate 4 on the bottom inner side of the support frame 1. At the same time, the outer wall of the movable base plate 4 has an adhesive strip, which can fit with the inner wall of the bottom end of the support frame 1, which can play a preliminary positioning role for the movable base plate 4, and then press the movable base plate 4 so that the positioning suction cup 1502 at the bottom of the movable base plate 4 can be adsorbed with the work station desktop, which can improve the stability of the movable base plate 4. According to the model and size of the tightening bolt, open the sealing cover 5 and take out the corresponding bolt tightening head 11, and install it at the bottom end of the motor box 10, so that it can correspond to the bolt. The bolt tightening head 11 is driven to rotate by the motor box 10, which can tighten the bolt, and the lighting lamp 1202 can provide better working light, which is convenient for the staff to observe the working condition of the bolt tightening head 11, and the magnetic suction plate 1201 is easy to disassemble, and the lighting lamp 1202 can be cleaned and replaced.

[0027] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

Claims

1. A tightening manipulator for a bolt tightening station, comprising a support frame (1) and a tightening head storage box (14), characterized in that: A movable bottom plate (4) is installed on the inner wall of the bottom end of the support frame (1), and a sealing cover (5) is arranged on the upper end of the movable bottom plate (4); a partition plate (13) is arranged inside the movable bottom plate (4); the tightening head storage box (14) is arranged on the left and right sides of the partition plate (13); a mounting foot (2) is arranged on the outer side of the bottom end of the support frame (1), and a screw hole (3) is opened inside the mounting foot (2); and a connecting cross bar (6) is arranged on the upper end of the support frame (1).

2. The tightening robot for a bolt tightening station according to claim 1, characterized in that: The upper end of the connecting cross bar (6) is provided with a cylinder cavity (8), and a moving block (9) is installed inside the cylinder cavity (8).

3. The tightening robot for a bolt tightening station according to claim 2, characterized in that: A motor box (10) is installed at the front end of the moving block (9), and a bolt tightening head (11) is installed at the bottom end of the motor box (10).

4. The tightening robot for a bolt tightening station according to claim 1, characterized in that: A connection box (7) is provided on the inner wall of the connection crossbar (6), and an auxiliary component (12) for lighting is provided inside the connection box (7).

5. The tightening robot for a bolt tightening station according to claim 4, characterized in that: The auxiliary component (12) comprises a magnetic attraction plate (1201), and an illuminating lamp (1202) is installed on the outer wall of the magnetic attraction plate (1201).

6. The tightening robot for a bolt tightening station according to claim 1, characterized in that: The bottom of the movable bottom plate (4) is provided with a positioning assembly (15) for limiting position, and two groups of positioning assemblies (15) are provided.

7. The tightening robot for a bolt tightening station according to claim 6, characterized in that: The positioning assembly (15) comprises a groove (1501), and a positioning suction cup (1502) is installed inside the groove (1501).

Citation Information

Patent Citations

  • Automatic tightening manipulator

    CN214602986U