Ceramic cutting machine capable of quickly positioning

By designing a fast-adjusted clamping mechanism in a ceramic cutting machine, and using a motor to drive the threaded rod to drive the push plate to slide, the rapid positioning and clamping of ceramic workpieces is achieved, which solves the problems of manual positioning error and long operating time in the prior art, and improves the accuracy and efficiency of cutting.

CN222832110UActive Publication Date: 2025-05-06UNITECH (SHENZHEN) CO LTD
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Patent Information

Application Number
CN202421663709.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-12
Publication Date
2025-05-06
Estimated Expiration
2034-07-12

AI Technical Summary

Technical Problem

During the cutting process, existing ceramic cutting machines require manual installation and positioning of ceramic workpieces, resulting in positioning errors and long operating time, which affects the accuracy of cutting.

Method used

A ceramic cutting machine that can be positioned quickly is designed, adopting a fast adjustment mechanism of the clamping mechanism, the first motor drives the first threaded rod to rotate, and the push plate slides quickly on the pallet to achieve rapid clamping and fixing of the ceramic workpiece.

Benefits of technology

Through rapid positioning and clamping, the ceramic cutting machine reduces manual operation errors, improves cutting accuracy and efficiency, and simplifies the operation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of ceramic cutting, and discloses a ceramic cutting machine capable of quickly positioning, which comprises a supporting plate, a clamping mechanism, a telescopic mechanism and a cutting mechanism mounted at the telescopic end of the telescopic mechanism, and is characterized in that the clamping mechanism comprises a first threaded rod, a first motor, a push plate and a limiting block; the first threaded rod is rotatably connected to the inner wall of the supporting plate, the first motor is fixedly installed on the outer wall of the supporting plate, and the output end of the first motor is connected with the end of the first threaded rod through a key. According to the ceramic cutting machine capable of achieving rapid positioning, a first threaded rod is driven by a first motor to rotate rapidly, a push plate can be driven to rapidly slide above a supporting plate, accordingly, a ceramic workpiece needing to be cut is clamped and fixed, redundant operation is not needed after a worker positions the ceramic workpiece, and the working efficiency is improved. Therefore, clamping and positioning of materials can be achieved, and errors generated during positioning and clamping are reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of ceramic cutting, in particular to a ceramic cutting machine capable of rapid positioning. Background Art

[0002] Ceramic workpiece refers to a type of inorganic non-metallic material made by forming and high-temperature sintering of natural or synthetic compounds. It has the advantages of high melting point, high hardness, high wear resistance, and oxidation resistance. It can be used as structural materials and tool materials. Because ceramics also have certain special properties, they can also be used as functional materials.

[0003] Ceramic cutting machine, a machine that uses a motor to directly drive the saw blade to cut ceramics, a type of electric desktop tool, uses the fast speed of the motor to drive the saw blade to perform high-speed wire cutting, thereby achieving the effect of cutting decorative materials with higher hardness such as ceramics without chipping the edges.

[0004] However, existing ceramic cutting machines often only perform simple cutting on ceramic workpieces, but operators are still required to install and position the ceramic workpieces to reduce errors caused during cutting. However, manual clamping and fixation often takes a long time to position and then clamp and fix, and shaking will occur during manual operation, which can easily affect the accuracy of positioning. Utility Model Content

[0005] The utility model provides a ceramic cutting machine capable of rapid positioning, which can clamp and fix a ceramic workpiece by utilizing rapid adjustment of a clamping mechanism, so as to reduce errors occurring during manual clamping operations.

[0006] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:

[0007] A ceramic cutting machine capable of rapid positioning is designed, comprising a support plate, a clamping mechanism, a telescopic mechanism, and a cutting mechanism installed on the telescopic end of the telescopic mechanism:

[0008] The clamping mechanism comprises a first threaded rod, a first motor, a push plate and a limit block; the first threaded rod is rotatably connected to the inner wall of the support plate, the first motor is fixedly mounted on the outer wall of the support plate and the output end is connected to the end of the first threaded rod by a key, the push plate is slidably connected to the top of the support plate and the outer wall is threadedly connected to the outer surface of the first threaded rod; the limit block is fixedly mounted on one side of the top of the support plate, and the gap between the limit block and the push plate is used to place the ceramic workpiece, and a first limit switch is installed on the side of the push plate facing the limit block;

[0009] The telescopic mechanism can be slidably connected to the bottom of the supporting plate, and is used to lift the cutting mechanism after the first limit switch is triggered, so as to cut the ceramic workpiece to be cut.

[0010] Optionally, a guide groove for auxiliary sliding is provided on the top of the support plate, the inner wall of the guide groove is slidably connected to the outer surface of the push plate, and the outer surface of the first threaded rod is rotatably connected to the inner wall of the guide groove.

[0011] Optionally, a slide groove is provided on one side of the push plate at the top of the support plate, the inner wall of the slide groove is rotatably connected to a second threaded rod, the outer surface of the second threaded rod is threadedly connected to a threaded sleeve, the outer wall of the support plate is located at the end of the second threaded rod with a second motor fixedly installed, and the output end of the second motor is connected to the end of the second threaded rod by a key.

[0012] Optionally, the telescopic mechanism includes a positioning plate, a third threaded rod, two sliders, two push rods and a support plate, the outer wall of the positioning plate is fixedly connected to the outer wall of the threaded sleeve, the third threaded rod is rotatably connected to the side of the outer wall of the positioning plate away from the threaded sleeve, one of the sliders is threadedly connected to the outer surface of the third threaded rod, the outer surface of one of the sliders and the top of the positioning plate are respectively connected to the ends of the two push rods through a rotating shaft, the other ends of the two push rods are respectively connected to the outer surface of the other slider and the outer wall of the support plate through a rotating shaft, and the outer surface of the other slider is slidably connected to the outer wall of the support plate.

[0013] Optionally, a limit plate for auxiliary support of the third threaded rod is fixedly connected to the end of the positioning plate, a third motor is fixedly mounted on the outer surface of the limit plate, and an output end of the third motor is connected to the end of the third threaded rod via a key.

[0014] Optionally, the outer wall of the support plate is fixedly connected to a bracket, the outer wall of the bracket is detachably connected to a protective shell, the outer surface of the bracket is threaded with a fixing bolt, and one end of the fixing bolt passes through the bracket and is threadedly connected to the outer surface of the protective shell.

[0015] Optionally, the cutting mechanism includes a fourth motor, a drive shaft, a cutting blade and a limit rod, the fourth motor is fixedly mounted on the outer surface of the protective shell, the drive shaft is rotatably connected to the inner wall of the protective shell and one end is connected to the output end of the fourth motor by a key, the other end of the drive shaft is transmission-connected to the outer surface of the cutting blade, the limit rod is inserted into the outer wall of the cutting blade and the end thereof is threadedly connected to the end of the drive shaft.

[0016] Optionally, a protective cover is detachably connected to the outer surface of the protective shell, and a plurality of fastening bolts are threadedly penetrated through the outer surface of the protective cover.

[0017] The utility model provides a ceramic cutting machine that can be quickly positioned, which has the following beneficial effects:

[0018] The ceramic cutting machine which can be quickly positioned can drive the push plate to quickly slide above the support plate by the rapid rotation of the first threaded rod driven by the first motor, so as to clamp and fix the ceramic workpiece to be cut. After the staff has positioned the ceramic workpiece, no extra operations are required to achieve the clamping and positioning of the material, thereby reducing the errors generated during positioning and clamping. After the push plate has clamped and fixed the ceramic workpiece, the limit switch can be pressed manually to control the telescopic mechanism to adjust the position of the cutting mechanism, thereby facilitating the cutting mechanism to cut the ceramic workpiece, thereby improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the overall installation structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the support plate structure of the utility model;

[0021] Figure 3 This is a schematic diagram of the first threaded rod installation structure of the utility model;

[0022] Figure 4 This is a schematic diagram of the protective shell structure of the utility model;

[0023] Figure 5 This is a schematic diagram of the explosion structure of the cutting mechanism of the utility model;

[0024] Figure 6 It is a schematic diagram of the explosion structure of the telescopic mechanism of the utility model.

[0025] In the figure: 1, support plate; 2, protective cover; 3, fastening bolt; 4, clamping mechanism; 401, first threaded rod; 402, first motor; 403, push plate; 404, limit block; 405, limit switch; 5, guide groove; 6, slide groove; 7, second threaded rod; 8, threaded sleeve; 9, second motor; 10, telescopic mechanism; 1001, positioning plate; 1002, third threaded rod; 1003, slider; 1004, push rod; 1005, support plate; 11, limit plate; 12, third motor; 13, bracket; 14, protective shell; 15, fixing bolt; 16, cutting mechanism; 1601, fourth motor; 1602, drive shaft; 1603, cutting disc; 1604, limit rod. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. All other embodiments obtained by ordinary technicians in the field without creative work based on the embodiments of the utility model shall fall within the scope of protection of the utility model.

[0027] See also Figures 1 to 6 The embodiment of the utility model provides a cutting machine, which is used in the scene where materials are cut according to different requirements. In this embodiment, the structure of the cutting machine is improved to have the advantage of rapid positioning. Specifically, the above-mentioned material can be a ceramic workpiece. Taking the cutting of ceramic workpieces as an example, as a preferred solution in this embodiment, the cutting machine is specifically a ceramic cutting machine that can be quickly positioned, which can quickly position the ceramic workpiece when cutting.

[0028] See also Figures 1 to 6 The utility model provides a technical solution: a ceramic cutting machine that can be quickly positioned. The cutting machine is mainly used in the scene where ceramic workpieces are cut according to different needs.

[0029] It includes a support plate 1, a clamping mechanism 4, a telescopic mechanism 10, and a cutting mechanism 16 installed on the telescopic end of the telescopic mechanism 10:

[0030] The clamping mechanism 4 includes a first threaded rod 401, a first motor 402, a push plate 403 and a limit block 404; the first threaded rod 401 is rotatably connected to the inner wall of the support plate 1, the first motor 402 is fixedly installed on the outer wall of the support plate 1 and the output end is connected to the end of the first threaded rod 401 through a key, the push plate 403 is slidably connected to the top of the support plate 1 and the outer wall is threadedly connected to the outer surface of the first threaded rod 401; the limit block 404 is fixedly installed on one side of the top of the support plate 1, and the gap between the limit block 404 and the push plate 403 is used to place the ceramic workpiece, and the first limit switch 405 is installed on the side of the push plate 403 facing the limit block 404;

[0031] The telescopic mechanism 10 can be slidably connected to the bottom of the support plate 1, and is used to lift the cutting mechanism 16 after the first limit switch 405 is triggered, so as to cut the ceramic workpiece to be cut.

[0032] In this embodiment, when the first threaded rod 401 is driven to rotate by the first motor 402, the push plate 403 can be driven to slide and adjust quickly to ensure that the push plate 403 can cooperate with the limit block 404 to clamp and fix the ceramic workpiece, and the support plate 1 is provided with a scale line on one side of the limit block 404, which makes it easier for the operator to judge the positioning accuracy of the ceramic workpiece. The setting of the limit switch 405 can send an electrical signal to the telescopic mechanism after the push plate 403 clamps the ceramic workpiece, so that the telescopic mechanism drives the cutting mechanism to adjust its position, so that the cutting mechanism cuts the ceramic workpiece, which makes it easier for the staff to operate and improves the practicality of the device.

[0033] In the above embodiment, as a preferred solution, a guide groove 5 for auxiliary sliding is opened on the top of the support plate 1, the inner wall of the guide groove 5 is slidably connected to the outer surface of the push plate 403, and the outer surface of the first threaded rod 401 is rotatably connected to the inner wall of the guide groove 5. Through the setting of the guide groove 5, the sliding of the push plate 403 can be assisted and guided, and then the push plate 403 can be driven to adjust its position under the rotation of the first threaded rod 401.

[0034] In the above embodiment, as a preferred scheme, a slide groove 6 is opened on one side of the push plate 403 at the top of the support plate 1, and the inner wall of the slide groove 6 is rotatably connected to the second threaded rod 7, and the outer surface of the second threaded rod 7 is threadedly connected to the threaded sleeve 8. The outer wall of the support plate 1 is located at the end of the second threaded rod 7 and a second motor 9 is fixedly installed. The output end of the second motor 9 is connected to the end of the second threaded rod 7 by a key. Through the setting of the slide groove 6, the second threaded rod 7 can be installed and positioned, and then driven by the second motor 9, the threaded sleeve 8 can be driven to adjust its position, which is more convenient for the staff to adjust the cutting position of the cutting mechanism.

[0035] In the above embodiment, as a preferred solution, the telescopic mechanism 10 includes a positioning plate 1001, a third threaded rod 1002, two sliders 1003, two push rods 1004 and a support plate 1005. The outer wall of the positioning plate 1001 is fixedly connected to the outer wall of the threaded sleeve 8, and the third threaded rod 1002 is rotatably connected to the side of the outer wall of the positioning plate 1001 away from the threaded sleeve 8. One of the sliders 1003 is threadedly connected to the outer surface of the third threaded rod 1002, and the outer surface of one of the sliders 1003 and the top of the positioning plate 1001 are respectively connected to the ends of the two push rods 1004 through a rotating shaft, and the other ends of the two push rods 1004 are respectively connected through The rotating shaft is connected to the outer surface of another slider 1003 and the outer wall of the support plate 1005, and the outer surface of the other slider 1003 is slidably connected to the outer wall of the support plate 1005. Through the setting of the third threaded rod 1002, it can drive one of the sliders 1003 by its own rotation, thereby pushing the push rod 1004, and the middle parts of the two push rods 1004 are connected by a rotating shaft, and then with the help of the mutual push between the push rods 1004, the positions of the two sliders 1003 can be adjusted at the same time, thereby changing the distance between the positioning plate 1001 and the support plate 1005, so as to adjust the height of the cutting mechanism according to needs.

[0036] In the above embodiment, as a preferred solution, the end of the positioning plate 1001 is fixedly connected to a limit plate 11 for auxiliary support of the third threaded rod 1002, and the outer surface of the limit plate 11 is fixedly installed with a third motor 12, and the output end of the third motor 12 is connected to the end of the third threaded rod 1002 through a key.

[0037] In the above embodiment, as a preferred scheme, the outer wall of the support plate 1005 is fixedly connected to the bracket 13, and the outer wall of the bracket 13 is detachably connected to the protective shell 14. The outer surface of the bracket 13 is threaded with a fixing bolt 15, and one end of the fixing bolt 15 passes through the bracket 13 and is threadedly connected to the outer surface of the protective shell 14. Through the coordinated arrangement of the support plate 1005 and the fixing bolt 15, the protective shell 14 can be installed and fixed, thereby ensuring that the support plate 1005 drives the cutting mechanism to adjust the height, and it is also convenient to remove the cutting mechanism for inspection.

[0038] In the above embodiment, as a preferred solution, the cutting mechanism 16 includes a fourth motor 1601, a drive shaft 1602, a cutting blade 1603 and a limiting rod 1604. The fourth motor 1601 is fixedly mounted on the outer surface of the protective shell 14. The drive shaft 1602 is rotatably connected to the inner wall of the protective shell 14 and one end is connected to the output end of the fourth motor 1601 by a key. The other end of the drive shaft 1602 is transmission-connected to the outer surface of the cutting blade 1603. The limiting rod 1604 is inserted into the outer wall of the cutting blade 1603 and the end thereof is screwed to the end of the drive shaft 1602. The fourth motor 1601 is connected to the driving shaft 1602, which can drive the cutting blade 1603 to rotate quickly, and then use the cutting blade 1603 to cut the ceramic workpiece. Driven by the telescopic mechanism, the cutting blade 1603 can be extended from the bottom of the support plate 1 to cut the ceramic workpiece above the support plate 1. The setting of the limiting rod 1604 can ensure the connection stability between the cutting blade 1603 and the driving shaft 1602, and it is also convenient for the staff to disassemble and replace the cutting blade 1603.

[0039] In the above embodiment, as a preferred solution, the outer surface of the protective shell 14 is detachably connected to a protective cover 2, and the outer surface of the protective cover 2 is threaded with multiple fastening bolts 3. Through the setting of the protective cover 2, the cutting blade 1603 is protected, thereby reducing the risk of accidental injury.

[0040] In the utility model, the working steps of the device are as follows:

[0041] 1. First, the staff places the ceramic workpiece to be cut on the top of the support plate 1, so that one side of it is close to the outside of the limit block 404, and uses the scale line to locate the cutting position of the ceramic workpiece, and then starts the first motor 402 to drive the push plate 403 to clamp and fix the ceramic workpiece until it is clamped and the limit switch 405 is triggered;

[0042] 2. Secondly, the limit switch 405 sends an electrical signal to the third motor 12 to start working, driving the third threaded rod 1002 to rotate, and at the same time starting the fourth motor 1601 to start driving the cutting blade 1603 to rotate until the cutting blade 1603 extends upward from the support plate 1 to cut the ceramic workpiece;

[0043] 3. Then, the second motor 9 is started to drive the second threaded rod 7 to rotate, thereby driving the threaded sleeve 8 to slide, so that the cutting blade 1603 moves from one side to the other side, thereby cutting the ceramic workpiece until the ceramic workpiece is cut;

[0044] 4. Finally, after the cutting is completed, the fourth motor 1601 is turned off, and the third motor 12 is rotated in the opposite direction to retract the cutting blade 1603 under the support plate 1.

[0045] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A ceramic cutting machine capable of rapid positioning, characterized in that: The invention comprises a support plate (1), a clamping mechanism (4), a telescopic mechanism (10), and a cutting mechanism (16) installed on the telescopic end of the telescopic mechanism (10): The clamping mechanism (4) comprises a first threaded rod (401), a first motor (402), a push plate (403) and a limit block (404); the first threaded rod (401) is rotatably connected to the inner wall of the support plate (1); the first motor (402) is fixedly mounted on the outer wall of the support plate (1) and the output end is connected to the end of the first threaded rod (401) by a key; the push plate (403) is slidably connected to the top of the support plate (1) and the outer wall is threadedly connected to the outer surface of the first threaded rod (401); the limit block (404) is fixedly mounted on one side of the top of the support plate (1), and the gap between the push plate (403) and the limit block is used to place a ceramic workpiece; the push plate (403) is mounted with a first limit switch (405) on the side facing the limit block (404); The telescopic mechanism (10) can be slidably connected to the bottom of the support plate (1) and is used to lift the cutting mechanism (16) after the first limit switch (405) is triggered, so as to cut the ceramic workpiece to be cut.

2. A ceramic cutting machine capable of rapid positioning according to claim 1, characterized in that: A guide groove (5) for auxiliary sliding is provided on the top of the support plate (1), the inner wall of the guide groove (5) is slidably connected to the outer surface of the push plate (403), and the outer surface of the first threaded rod (401) is rotatably connected to the inner wall of the guide groove (5).

3. A ceramic cutting machine capable of rapid positioning according to claim 1, characterized in that: The top of the support plate (1) is provided with a slide groove (6) on one side of the push plate (403), the inner wall of the slide groove (6) is rotatably connected to a second threaded rod (7), the outer surface of the second threaded rod (7) is threadedly connected to a threaded sleeve (8), the outer wall of the support plate (1) is located at the end of the second threaded rod (7) and a second motor (9) is fixedly installed, and the output end of the second motor (9) is connected to the end of the second threaded rod (7) by a key.

4. A ceramic cutting machine capable of rapid positioning according to claim 3, characterized in that: The telescopic mechanism (10) comprises a positioning plate (1001), a third threaded rod (1002), two sliders (1003), two push rods (1004) and a support plate (1005); the outer wall of the positioning plate (1001) is fixedly connected to the outer wall of the threaded sleeve (8); the third threaded rod (1002) is rotatably connected to a side of the outer wall of the positioning plate (1001) away from the threaded sleeve (8); one of the sliders (1003) is threadedly connected to the outer surface of the third threaded rod (1002); the outer surface of one of the sliders (1003) and the top of the positioning plate (1001) are respectively connected to the ends of the two push rods (1004) via a rotating shaft; the other ends of the two push rods (1004) are respectively connected to the outer surface of another slider (1003) and the outer wall of the support plate (1005) via a rotating shaft; the outer surface of another slider (1003) is slidably connected to the outer wall of the support plate (1005).

5. A ceramic cutting machine capable of rapid positioning according to claim 4, characterized in that: The end of the positioning plate (1001) is fixedly connected to a limiting plate (11) for auxiliary support of the third threaded rod (1002), and the outer surface of the limiting plate (11) is fixedly mounted with a third motor (12), and the output end of the third motor (12) is connected to the end of the third threaded rod (1002) via a key.

6. A ceramic cutting machine capable of rapid positioning according to claim 4, characterized in that: The outer wall of the support plate (1005) is fixedly connected to a bracket (13), the outer wall of the bracket (13) is detachably connected to a protective shell (14), a fixing bolt (15) is threadedly penetrated through the outer surface of the bracket (13), and one end of the fixing bolt (15) passes through the bracket (13) and is threadedly connected to the outer surface of the protective shell (14).

7. A ceramic cutting machine capable of rapid positioning according to claim 6, characterized in that: The cutting mechanism (16) comprises a fourth motor (1601), a drive shaft (1602), a cutting blade (1603) and a limiting rod (1604); the fourth motor (1601) is fixedly mounted on the outer surface of the protective shell (14); the drive shaft (1602) is rotatably connected to the inner wall of the protective shell (14) and one end is connected to the output end of the fourth motor (1601) via a key; the other end of the drive shaft (1602) is transmission-connected to the outer surface of the cutting blade (1603); the limiting rod (1604) is plugged into the outer wall of the cutting blade (1603) and the end thereof is threadedly connected to the end of the drive shaft (1602).

8. The ceramic cutting machine capable of rapid positioning according to claim 6, characterized in that: The outer surface of the protective shell (14) is detachably connected to a protective cover (2), and the outer surface of the protective cover (2) is threaded with a plurality of fastening bolts (3).