Quantitative feeding and heating urea formaldehyde closestool cover plate die-casting die feeding mechanism
By designing a die-casting mold loading mechanism for urea formaldehyde toilet cover plate for quantitative loading and heating, the problems of inaccurate raw material weighing and low production efficiency caused by manual operation are solved, and the accurate loading and heating of raw materials is achieved, thereby improving the production efficiency of toilet cover plate.
Patent Information
- Application Number
- CN202421650494.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-07-12
AI Technical Summary
During the production process of existing toilet covers, manual operation leads to inaccurate weighing of raw materials, and requires multiple additions or withdrawals, which reduces production efficiency.
A urea formaldehyde toilet cover plate die-casting mold loading mechanism is designed for quantitative loading and heating, including a movable placement rack, storage box, weighing mechanism, feeding mechanism and heating mechanism, to realize real-time weighing and automatic feeding of raw materials, and can be heated as needed.
The mechanism can ensure that the raw materials used each time are within the standard weight range, realize quantitative loading, save manpower and improve production efficiency.
Smart Images

Figure CN222832209U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of toilet cover production devices, and in particular relates to a quantitative feeding and heating urea-formaldehyde toilet cover die-casting die feeding mechanism. Background Art
[0002] The toilet cover is divided into an upper and lower cover, the upper cover is flat and the lower cover is ring-shaped. During the production process of the toilet cover, materials are added manually using a material box, and then the required weight of the raw materials is weighed using an electronic scale. The materials are then put into a high-frequency machine for preheating and baking. After completion, the raw materials are poured into the toilet cover mold installed in the hot pressing machine, and the hot pressing machine is turned on for pressing. After molding, the product is manually taken out and the pressed object is cooled and shaped; high-pressure air is used to clean the mold, and the operation is repeated.
[0003] However, the existing feeding method requires manual operation, not only the raw materials need to be weighed manually, but also the raw materials need to be transferred manually, which greatly wastes manpower. In addition, the weight of the raw materials cannot be accurately controlled each time they are weighed. If they are overweight, the excess raw materials need to be manually removed. Multiple additions or removals are required to reach the standard weight range, which is inconvenient for use when feeding the die-casting mold and greatly reduces the production efficiency of the toilet cover. Utility Model Content
[0004] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides a feeding mechanism for a urea-formaldehyde toilet seat die-casting mold with quantitative feeding and heating. The feeding mechanism for a urea-formaldehyde toilet seat die-casting mold with quantitative feeding and heating can ensure that the raw materials used each time are within the standard weight range, thereby realizing quantitative feeding, making it convenient for the staff to choose whether to heat the raw materials in the heating mechanism according to the required situation, and facilitating the subsequent die-casting work. The mechanism greatly saves manpower and effectively improves the production efficiency of toilet seats.
[0005] A feeding mechanism for a urea-formaldehyde toilet seat die-casting mold with quantitative feeding and heating, comprising a movable placement rack and a storage box for storing raw materials, a movable support mechanism is provided at the bottom of the placement rack, the storage box is fixedly connected to the upper surface of the placement rack and is provided with a discharge assembly at the bottom, a weighing mechanism for weighing the raw materials is provided below the storage box and a material shifting mechanism for pushing the raw materials is provided at the top of the weighing mechanism, a support plate is fixedly connected to the top of the placement rack and a bracket is fixedly connected to one side of the upper surface of the support plate, a heating mechanism for heating the raw materials is provided on the side of the bracket away from the weighing mechanism and a sealing mechanism is provided at the bottom opening of the heating mechanism, a blanking plate is fixedly connected to the upper surface of the bracket and is provided between the weighing mechanism and the heating mechanism.
[0006] Preferably, the mobile support mechanism includes rollers and legs with threads, and the number of the rollers and legs is four. The four rollers are rotatably connected to the four corners of the lower surface of the placement rack, and the four legs are rotatably connected to the four corners of the lower surface of the placement rack through threads.
[0007] Preferably, the discharge assembly includes a discharge pipe and a solenoid valve, the bottom of the storage box is an inverted cone, the discharge pipe is fixedly installed in the middle of the lower surface of the storage box, and the solenoid valve is fixedly installed on the side of the discharge pipe.
[0008] Preferably, the weighing mechanism includes a horizontal support platform and an electronic weighing instrument. The horizontal support platform is fixedly connected to the middle part of the upper surface of the support plate, and the electronic weighing instrument is fixedly installed on the upper surface of the horizontal support platform and the middle part corresponds to the discharge pipe.
[0009] Preferably, the material discharging mechanism includes a driving motor, a lead screw, a lead screw slider and a material discharging rack, one side of the top of the placement rack is fixedly connected to a fixed plate, the driving motor is fixedly installed on the side of the fixed plate and the output end is passed through the side of the fixed plate and is connected to the lead screw through a spline, the lead screw is rotatably connected between the placement rack and the fixed plate, the lead screw slider is connected to the outside of the lead screw through a threaded transmission and is fixedly connected to a connecting rod on the side, and the material discharging rack is fixedly connected to one end of the connecting rod away from the lead screw slider and is arranged above the electronic weighing instrument.
[0010] Preferably, a limit rod is provided below the lead screw and is fixedly connected between the placement frame and the fixed plate, and the bottom of the lead screw slider is laterally slidably connected to the outside of the limit rod.
[0011] Preferably, the heating mechanism includes a barrel body, a heating belt, a circular ring bracket and a heating rod. The side of the barrel body is fixedly connected to a connecting frame and is fixedly mounted on the side of the bracket through the connecting frame. The top of the barrel body corresponds to the bottom of the blanking plate. The number of the heating belts is several and the several heating belts are fixedly mounted on the outer surface of the barrel body. The circular ring bracket is fixedly connected to the bottom of the inner surface of the barrel body. The number of the heating rods is four and the four heating rods are fixedly mounted on the upper surface of the circular ring bracket in the form of a circular array.
[0012] Preferably, the blocking mechanism includes a blocking plate and an electric telescopic rod, the blocking plate is hinged to the bottom of the barrel body by a hinge and can seal the bottom of the barrel body, the fixed rod part of the electric telescopic rod is rotatably connected to the lower surface of the connecting frame and the movable end is rotatably connected to one side of the lower surface of the blocking plate close to the hinged part.
[0013] Preferably, the top end of the blanking plate corresponds to the edge of the electronic weighing scale and has a width greater than the width of the material rack, the bottom end of the blanking plate corresponds to the top end of the barrel body and has a width less than the diameter of the top of the barrel body, and the blanking plate is in an inclined state as a whole.
[0014] Preferably, the material shifting rack is arranged above the electronic weighing instrument and corresponds to the electronic weighing instrument, and the bottom end of the material shifting rack does not contact the electronic weighing instrument.
[0015] The above technical solution has the following beneficial effects:
[0016] The feeding mechanism of the urea-formaldehyde toilet seat die-casting mold with quantitative feeding and heating can weigh the raw materials in real time through the settings of the weighing mechanism, the material shifting mechanism and the heating mechanism. The material feeding will be automatically stopped when the specified weight range is reached, which can ensure that the raw materials used each time are within the standard weight range and realize quantitative feeding. At the same time, the material shifting mechanism can fluctuate the raw materials on the weighing mechanism into the heating mechanism through the unloading plate. The heating mechanism can fully heat the raw materials inside. The heating mechanism can be controlled separately, which is convenient for the staff to choose whether to heat the raw materials in the heating mechanism according to the required situation, so as to facilitate the subsequent die-casting work. The mechanism greatly saves manpower and effectively improves the production efficiency of toilet seats. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the top of the placement rack of the utility model;
[0019] Figure 3 This is a schematic diagram of the horizontal support platform of the utility model;
[0020] Figure 4 This is a schematic diagram of the material shifting mechanism of the utility model;
[0021] Figure 5 This is a schematic diagram of the discharging assembly of the utility model;
[0022] Figure 6 It is a schematic diagram of the heating mechanism and the blocking mechanism of the utility model;
[0023] Figure 7 For this utility model Figure 6 Schematic diagram of the splitting;
[0024] Figure 8 This is a schematic diagram of an actual application scenario of the utility model.
[0025] In the figure: 1. Placement rack; 2. Storage box; 3. Support plate; 4. Bracket; 5. Unloading plate; 6. Roller; 7. Leg; 8. Discharging pipe; 9. Solenoid valve; 10. Horizontal support platform; 11. Electronic weighing instrument; 12. Driving motor; 13. Screw; 14. Screw slider; 15. Material shifting rack; 16. Fixed plate; 17. Connecting rod; 18. Limit rod; 19. Barrel body; 20. Heating belt; 21. Ring bracket; 22. Heating rod; 23. Connecting rack; 24. Sealing plate; 25. Electric telescopic rod; 26. Die-casting mold; 27. Robot tooling. DETAILED DESCRIPTION
[0026] The above and other technical contents, features and functions of the present invention are described in detail below with reference to the attached Figures 1 to 8 The embodiments are described in detail.
[0027] This embodiment provides a feeding mechanism for a urea-formaldehyde toilet seat die-casting mold with quantitative feeding and heating, as shown in the attached Figure 1-8 As shown, it includes a movable placement rack 1 and a storage box 2 for storing raw materials. A movable support mechanism is arranged at the bottom of the placement rack 1. The movable support mechanism includes rollers 6 and legs 7 with threads. The number of rollers 6 and legs 7 is four. The four rollers 6 are rotatably connected to the four corners of the lower surface of the placement rack 1. The four legs 7 are rotatably connected to the four corners of the lower surface of the placement rack 1 through threads. When the placement rack 1 needs to be moved, the four legs 7 can be rotated to a position where the bottom ends are higher than the lower surface of the rollers 6. At this time, the four rollers 6 are in contact with the ground, which can facilitate the placement rack 1 to be pushed to other positions; when the position of the placement rack 1 needs to be fixed, the four legs 7 are rotated downward and the rollers 6 are pushed up to leave the ground. At this time, the legs 7 support the placement rack 1, which can prevent the placement rack 1 from moving back and forth and fix its position.
[0028] The storage box 2 is fixedly connected to the upper surface of the placement rack 1 and a discharge assembly is arranged at the bottom, the discharge assembly includes a discharge pipe 8 and a solenoid valve 9. The bottom of the storage box 2 is an inverted cone, which can make the raw materials in the storage box 2 fall smoothly from the discharge pipe 8. The discharge pipe 8 is fixedly installed in the middle of the lower surface of the storage box 2 and the solenoid valve 9 is fixedly installed on the side of the discharge pipe 8. The solenoid valve 9 can control the on and off of the discharge pipe 8, thereby controlling the supply of raw materials;
[0029] A weighing mechanism for weighing raw materials is provided below the storage box 2. The weighing mechanism includes a horizontal support platform 10 and an electronic weighing instrument 11. The horizontal support platform 10 is fixedly connected to the middle part of the upper surface of the support plate 3. The electronic weighing instrument 11 is fixedly installed on the upper surface of the horizontal support platform 10 and the middle part corresponds to the discharge pipe 8. The horizontal support platform 10 can ensure that the electronic weighing instrument 11 is placed in a horizontal state, so that the measurement result is more accurate and errors are avoided. The electronic weighing instrument 11 is an existing well-known technology, so it will not be elaborated on here. The raw materials discharged from the discharge pipe 8 fall on the electronic weighing instrument 11. The electronic weighing instrument 11 can measure the weight of the falling raw materials in real time and is electrically connected to an external controller. When the electronic weighing instrument 11 measures that the weight of the falling raw materials reaches the specified weight, the controller immediately controls the solenoid valve 9 to close the discharge pipe 8, so as to accurately control the weight of the discharged raw materials and facilitate the rapid discharge of the specified weight of raw materials.
[0030] A material-moving mechanism for pushing the raw materials is arranged on the top of the weighing mechanism, and the material-moving mechanism comprises a driving motor 12, a lead screw 13, a lead screw slider 14 and a material-moving rack 15. A fixed plate 16 is fixedly connected to one side of the top of the placement rack 1, the driving motor 12 is fixedly mounted on the side of the fixed plate 16, and the output end is penetrated through the side of the fixed plate 16 and is connected to the lead screw 13 through a spline, the lead screw 13 is rotatably connected between the placement rack 1 and the fixed plate 16, the lead screw slider 14 is connected to the outside of the lead screw 13 through a threaded transmission, and a connecting rod 17 is fixedly connected to the side, the material-moving rack 15 is fixedly connected to the end of the connecting rod 17 away from the lead screw slider 14 and is arranged above the electronic weighing instrument 11, the material-moving rack 15 is arranged above the electronic weighing instrument 11 and corresponds to the electronic weighing instrument 11, which can prevent the fallen raw materials from rolling off the electronic weighing instrument 11 Sub-weighing instrument 11, the bottom end of the material shifting frame 15 does not contact with the electronic weighing instrument 11, which can prevent the measurement of the electronic weighing instrument 11 from being affected. A limit rod 18 is arranged below the lead screw 13 and the limit rod 18 is fixedly connected between the placing frame 1 and the fixing plate 16. The bottom of the lead screw slider 14 is laterally slidably connected to the outside of the limit rod 18; the driving motor 12 drives the lead screw 13 to rotate and can drive the lead screw slider 14 to move laterally, thereby controlling the lateral displacement of the material shifting frame 15. When the electronic weighing instrument 11 measures that the weight of the raw material reaches the specified weight, the driving motor 12 runs through the lead screw 13 to drive the lead screw slider 14 and the material shifting frame 15 to move to the side close to the heating mechanism. The material shifting frame 15 can shift the raw material on the electronic weighing instrument 11 off and slide it along the unloading plate 5 into the barrel body 19, thereby realizing automatic material shifting;
[0031] The top of the placement rack 1 is fixedly connected with a support plate 3, and one side of the upper surface of the support plate 3 is fixedly connected with a bracket 4. A heating mechanism for heating the raw material is arranged on the side of the bracket 4 away from the weighing mechanism. The heating mechanism comprises a barrel 19, a heating belt 20, a circular bracket 21 and a heating rod 22. A connecting frame 23 is fixedly connected to the side of the barrel 19 and is fixedly mounted on the side of the bracket 4 through the connecting frame 23. The top of the barrel 19 corresponds to the bottom of the blanking plate 5. The number of the heating belts 20 is several and the several heating belts 20 are all fixedly mounted on the outer surface of the barrel 19. The circular bracket 21 is fixedly connected to the bottom of the inner surface of the barrel 19. The number of the heating rods 22 is four and the four heating rods 22 are fixedly mounted on the upper surface of the circular bracket 21 in the form of a ring array. The heating belt 20 and the heating rod 22 can heat the raw material in the barrel 19 after being energized. The heating belt 20 and the heating rod 22 can be used together to make the raw material in the barrel 19 more evenly heated, so as to avoid different heating degrees of the raw material in different parts of the barrel 19 affecting the die-casting effect.
[0032] A blocking mechanism is provided at the bottom opening of the heating mechanism, and the blocking mechanism includes a blocking plate 24 and an electric telescopic rod 25. The blocking plate 24 is hinged to the bottom of the barrel body 19 through a hinge and can seal the bottom of the barrel body 19. The fixed rod body part of the electric telescopic rod 25 is rotatably connected to the lower surface of the connecting frame 23, and the movable end is rotatably connected to the side of the lower surface of the blocking plate 24 close to the hinged part. When the movable end of the electric telescopic rod 25 extends outward, the blocking plate 24 can be pushed to block the bottom of the barrel body 19. When the movable end of the electric telescopic rod 25 is retracted inward, the blocking plate 24 can be pulled in a vertical direction, so that the raw materials in the barrel body 19 are discharged;
[0033] A blanking plate 5 is fixedly connected to the upper surface of the bracket 4 and is arranged between the weighing mechanism and the heating mechanism. The top of the blanking plate 5 corresponds to the edge of the electronic weighing instrument 11 and its width is greater than the width of the material shifting rack 15. The bottom of the blanking plate 5 corresponds to the top of the barrel 19 and its width is less than the diameter of the top of the barrel 19. The blanking plate 5 is in an inclined state as a whole and can receive the raw materials shifted from the electronic weighing instrument 11 by the material shifting rack 15. Baffles are arranged on both sides of the blanking plate 5 to ensure that the raw materials slide along the blanking plate 5 into the barrel 19 below.
[0034] The feeding mechanism can be used in conjunction with the toilet cover die-casting mold 26 and the robot tooling 27. Figure 8 As shown, the movable end of the robot tooling 27 can move to the bottom of the barrel body 19, receive the raw materials in the barrel body 19 and transfer them to the die-casting mold 26, and then control the die-casting mold 26 to die-cast the raw materials into a toilet cover;
[0035] The solenoid valve 9, the electronic weighing instrument 11, the driving motor 12, the heating belt 20, the heating rod 22, the electric telescopic rod 25, the die-casting mold 26 and the robot tooling 27 are all electrically connected to the external control unit.
[0036] In summary, the quantitative feeding and heating urea-formaldehyde toilet seat cover die-casting mold feeding mechanism has the following steps:
[0037] 1. Store enough raw materials in the storage box 2. When the raw materials are needed, control the solenoid valve 9 to open, and the raw materials fall from the discharge pipe 8 to the electronic weighing instrument 11. The electronic weighing instrument 11 detects the weight of the raw materials in real time. When the required weight is reached, control the solenoid valve 9 to close;
[0038] 2. Then, the driving motor 12 and the lead screw 13 drive the material rack 15 to move horizontally, and the raw materials on the electronic weighing instrument 11 are removed, and the raw materials slide along the unloading plate 5 into the barrel 19;
[0039] 3. According to the state of the required raw materials, choose whether to control the heating belt 20 and the heating rod 22 to heat the raw materials. Finally, control the movable end of the electric telescopic rod 25 to retract and open the blocking plate 24, so that the raw materials fall into the container at the movable end of the robot tooling 27, and add the raw materials to the die-casting mold 26 through the robot tooling 27 for die-casting.
[0040] The above description is only for illustrating the present invention, and it should be understood that the present invention is not limited to the above embodiments, and various variations that conform to the concept of the present invention are within the protection scope of the present invention.
Claims
1. A quantitative feeding and heating feeding mechanism for a urea-formaldehyde toilet seat die-casting mold, comprising a movable placement rack (1) and a storage box (2) for storing raw materials, characterized in that: A movable support mechanism is provided at the bottom of the placement rack (1); the storage box (2) is fixedly connected to the upper surface of the placement rack (1) and is provided with a discharge assembly at the bottom; a weighing mechanism capable of weighing raw materials is provided below the storage box (2) and a material-moving mechanism capable of pushing the raw materials is provided at the top of the weighing mechanism; a support plate (3) is fixedly connected to the top of the placement rack (1) and a bracket (4) is fixedly connected to one side of the upper surface of the support plate (3); a heating mechanism capable of heating the raw materials is provided on the side of the bracket (4) away from the weighing mechanism and a sealing mechanism is provided at the bottom opening of the heating mechanism; a discharge plate (5) is fixedly connected to the upper surface of the bracket (4) and the discharge plate (5) is provided between the weighing mechanism and the heating mechanism.
2. The feeding mechanism of the urea-formaldehyde toilet seat cover die-casting mold with quantitative feeding and heating according to claim 1 is characterized in that: The mobile support mechanism comprises a roller (6) and a leg (7) with a thread, the number of the roller (6) and the number of the leg (7) are both four, the four rollers (6) are rotatably connected to the four corners of the lower surface of the placement rack (1), and the four legs (7) are rotatably connected to the four corners of the lower surface of the placement rack (1) through threads.
3. The feeding mechanism of the urea-formaldehyde toilet seat cover die-casting mold with quantitative feeding and heating according to claim 1 is characterized in that: The discharge assembly comprises a discharge pipe (8) and a solenoid valve (9); the bottom of the storage box (2) is in an inverted cone shape; the discharge pipe (8) is fixedly mounted in the middle of the lower surface of the storage box (2) and the solenoid valve (9) is fixedly mounted on the side of the discharge pipe (8).
4. The feeding mechanism for the urea-formaldehyde toilet seat cover die-casting mold with quantitative feeding and heating according to claim 3 is characterized in that: The weighing mechanism comprises a horizontal support platform (10) and an electronic weighing instrument (11), wherein the horizontal support platform (10) is fixedly connected to the middle part of the upper surface of the support plate (3), and the electronic weighing instrument (11) is fixedly installed on the upper surface of the horizontal support platform (10) and the middle part corresponds to the discharge pipe (8).
5. The feeding mechanism of the urea-formaldehyde toilet seat cover die-casting mold with quantitative feeding and heating according to claim 4 is characterized in that: The material dispensing mechanism comprises a driving motor (12), a lead screw (13), a lead screw slider (14) and a material dispensing frame (15); a fixed plate (16) is fixedly connected to one side of the top of the placement frame (1); the driving motor (12) is fixedly mounted on the side of the fixed plate (16) and the output end is arranged on the side of the fixed plate (16) and connected to the lead screw (13) through a spline; the lead screw (13) is rotatably connected between the placement frame (1) and the fixed plate (16); the lead screw slider (14) is connected to the outside of the lead screw (13) through threaded transmission and is fixedly connected to a connecting rod (17) on the side; the material dispensing frame (15) is fixedly connected to one end of the connecting rod (17) away from the lead screw slider (14) and is arranged above the electronic weighing instrument (11).
6. The feeding mechanism for the urea-formaldehyde toilet seat cover die-casting mold with quantitative feeding and heating according to claim 5 is characterized in that: A limiting rod (18) is arranged below the lead screw (13) and the limiting rod (18) is fixedly connected between the placement frame (1) and the fixed plate (16), and the bottom of the lead screw slider (14) is laterally slidably connected to the outside of the limiting rod (18).
7. The feeding mechanism of the urea-formaldehyde toilet seat cover die-casting mold with quantitative feeding and heating according to claim 6, characterized in that: The heating mechanism comprises a barrel (19), a heating belt (20), a circular ring bracket (21) and a heating rod (22); a connecting frame (23) is fixedly connected to the side of the barrel (19) and is fixedly mounted on the side of the bracket (4) through the connecting frame (23); the top of the barrel (19) corresponds to the bottom of the blanking plate (5); the number of the heating belts (20) is several and the several heating belts (20) are all fixedly mounted on the outer surface of the barrel (19); the circular ring bracket (21) is fixedly connected to the bottom of the inner surface of the barrel (19); the number of the heating rods (22) is four and the four heating rods (22) are fixedly mounted on the upper surface of the circular ring bracket (21) in the form of a circular array.
8. The feeding mechanism for the urea-formaldehyde toilet seat cover die-casting mold with quantitative feeding and heating according to claim 7, characterized in that: The blocking mechanism comprises a blocking plate (24) and an electric telescopic rod (25); the blocking plate (24) is hinged to the bottom of the barrel (19) via a hinge and can seal the bottom of the barrel (19); the fixed rod part of the electric telescopic rod (25) is rotatably connected to the lower surface of the connecting frame (23) and the movable end is rotatably connected to the side of the lower surface of the blocking plate (24) close to the hinged part.
9. The quantitative feeding and heating urea-formaldehyde toilet seat cover die-casting mold feeding mechanism according to claim 7, characterized in that: The top end of the blanking plate (5) corresponds to the edge of the electronic weighing instrument (11) and has a width greater than the width of the material shifting frame (15); the bottom end of the blanking plate (5) corresponds to the top end of the barrel body (19) and has a width less than the diameter of the top of the barrel body (19); and the blanking plate (5) is in an inclined state as a whole.
10. The quantitative feeding and heating urea-formaldehyde toilet seat cover die-casting mold feeding mechanism according to claim 5, characterized in that: The material shifting frame (15) is arranged above the electronic weighing instrument (11) and corresponds to the electronic weighing instrument (11), and the bottom end of the material shifting frame (15) does not contact the electronic weighing instrument (11).