Corrugated pipe circulation type forming die
By designing a corrugated pipe circulation forming mold, the problem of inconvenient fixation and long-term disassembly and replacement of molded parts in the prior art is solved, and the rapid replacement of molding molds and efficient cooling of corrugated pipes are achieved, reducing time costs.
Patent Information
- Application Number
- CN202421518072.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-06-28
AI Technical Summary
In the existing bellows processing system, the molded parts are fixed on the conveyor chain, which is inconvenient to disassembly, resulting in a lot of time being replaced when the molded parts are damaged, which increases the time cost.
A corrugated circulating molding mold is designed, including a workbench, a circulation drive assembly, a molding mold, a fixing mechanism and a cooling mechanism. The fast replacement of molding molds and the rapid cooling of corrugated pipes are achieved through a fast fixing mechanism that is easy to disassemble and an efficient cooling mechanism.
With a fast replacement of damaged molds through a fixing mechanism that is easy to disassemble, the cost of repair time is reduced; through an efficient cooling mechanism, the cooling efficiency of corrugated pipes is improved.
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Figure CN222832328U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of bellows processing, and particularly relates to a bellows circulating forming die. Background Art
[0002] In the existing plastic corrugated pipe production process, the mold design and molding technology have a decisive influence on the shape, quality, production efficiency and cost of the corrugated pipe. At present, the corrugated pipe molds widely used in the market mainly include extrusion molds, hydraulic forming molds and roll forming molds.
[0003] The Chinese patent currently announced is: CN115352082A, which discloses a processing system for improving the processing efficiency of HDPE double-wall corrugated pipes, which is provided with a plurality of molding parts for pressing corrugated grooves on the side walls of the pipe body to form the pipe body into a corrugated pipe; a conveyor chain drives the molding parts to reciprocate between the extruder and the cold air blower; the molding parts are evenly arranged on the conveyor chain, and temperature control materials are provided on the molding parts so that the temperature of the molding parts arranged on the conveyor chain decreases step by step from one end of the conveyor chain close to the extruder to the end of the conveyor chain close to the cold air blower; through the above-mentioned arrangement, the temperature on the molding parts can be gradually reduced to reduce the influence of temperature on the device and improve the cooling effect on the corrugated pipe.
[0004] When this patent is in use, the molded parts are fixed on the conveyor chain, which makes it inconvenient to disassemble the molded parts. When a molded part in the molding system is damaged, it takes a lot of time to disassemble the molded part for replacement, which increases the time cost. Utility Model Content
[0005] The purpose of the utility model is to provide a corrugated pipe circulation molding die, which solves the problem of an existing processing system for improving the processing efficiency of HDPE double-wall corrugated pipes, in which the molded parts are fixed on a conveyor chain, and it is inconvenient to disassemble the molded parts. When a molded part in the molding system is damaged, it takes a lot of time to disassemble the molded part for replacement, which increases the time cost.
[0006] The above technical purpose of the utility model is achieved through the following technical solutions: a bellows circulating forming mold, comprising a workbench and a circulating drive assembly, the circulating drive assembly is arranged on the workbench, the number of the circulating drive assemblies is two and they are symmetrically arranged, a plurality of forming molds are arranged on the circulating drive assembly, a fixing mechanism for easy disassembly is arranged between the forming mold and the circulating drive assembly, and a cooling mechanism is arranged on the plurality of the forming molds;
[0007] The fixing mechanism includes a fixing plate, an installation cavity, a first fixing bolt and a second fixing bolt. The fixing plate is arranged on a circulating drive assembly. The fixing plate is arranged corresponding to the forming mold. The installation cavity is arranged on the fixing plate. One end of the forming mold is located in the installation cavity. The first fixing bolt passes through the fixing plate and extends to the circulating drive assembly. The second fixing bolt passes through the fixing plate and extends to the forming mold.
[0008] By adopting the above technical scheme, a workbench, a circulation drive component, a molding die, a fixing mechanism and a cooling mechanism are set. When in use, the workbench can first install and fix the circulation drive component, and the circulation drive component is a prior art, including but not limited to a conveyor chain. Then the molding die is installed on the drive component through the fixing mechanism. Then the circulation drive component drives several molding dies to move. When two molding dies are in contact, a complete mold can be formed. When the circulation drive component continues to drive the molding die to move, when the molding die reaches one end of the circulation drive component, the two molding dies in contact are separated to form a cycle. Then the fixing mechanism can facilitate the molding die on the circulation drive component to be fixed. The bellows can be disassembled, and then the cooling mechanism can cool the bellows in the process of forming, so that when the two forming molds are separated, the bellows can be completely formed, wherein the fixing mechanism includes a fixing plate, a mounting cavity, a first fixing bolt and a second fixing bolt. When in use, first the first fixing bolt mounts the fixing plate on the circulation drive assembly, and the fixing plate is arranged corresponding to the forming mold, the mounting cavity on the fixing plate can mount the forming mold, and the forming mold is fixed in the mounting cavity by the second fixing bolt, and fixed by the first bolt and the second bolt. When the forming mold is damaged, the first bolt and the second bolt can be turned to remove the forming mold and replace it with a good forming mold, thereby reducing the time cost of maintenance.
[0009] Further: the cooling mechanism includes a cooling chamber, a water inlet pipe, a water outlet pipe, a liquid storage tank and a connecting pipe, the cooling chamber is arranged in the molding mold, the inner wall of the cooling chamber is made of heat transfer material, the water inlet pipe is arranged at one end of the molding mold, the water outlet pipe is arranged at the other end of the molding mold, the liquid storage tank is arranged on the circulation drive assembly, the connecting pipe is arranged between the water inlet pipe and the liquid storage tank, and the liquid storage tank moves synchronously with the molding mold.
[0010] By adopting the above technical scheme, a cooling chamber, a water inlet pipe, a water outlet pipe, a liquid storage tank and a connecting pipe are set. When in use, the liquid storage tank can store the coolant. Then when the bellows is formed, the connecting pipe and the water inlet pipe cooperate to input the coolant in the liquid storage tank into the cooling chamber. Since the side wall of the cooling chamber is made of heat transfer material, the heat on the bellows can be quickly absorbed, thereby improving the cooling efficiency of the bellows.
[0011] Further: a circulation pipe is arranged on the water outlet pipe, the other end of the circulation pipe is arranged on the liquid storage tank, and a circulation water pump is arranged on the circulation pipe.
[0012] By adopting the above technical solution, a circulation pipe and a circulation water pump are set up. When the coolant is injected into the circulation pipe through the water inlet pipe, since the water inlet pipe is at the upper end and the water outlet pipe is at the lower end, the coolant can enter the circulation pipe. Through the action of the circulation water pump, the coolant is re-input into the liquid storage tank, and the coolant is reused.
[0013] Furthermore: sealing rings are arranged on both side walls of the forming mold, and the sealing rings are made of rubber material.
[0014] By adopting the above technical solution and setting a sealing ring, when two molding dies are in contact, the sealing rings on the side walls of the molding dies will squeeze each other, causing the sealing ring to deform, thereby sealing the side walls of the molding dies.
[0015] Further: a sealing gasket is arranged on the front side of the forming mold, and the sealing gasket is made of rubber material.
[0016] By adopting the above technical solution and setting a sealing gasket, when the two molding molds come into contact, the sealing gaskets on the front of the molding molds will squeeze each other, causing the sealing gaskets to deform, and then the contact surface on the front of the molding molds will be sealed. Through the cooperation of the sealing ring and the sealing gasket, each connecting surface of the two molding molds can be sealed.
[0017] Further: the forming die is provided with reinforcing ribs, and the number of the reinforcing ribs is several and evenly arranged.
[0018] By adopting the above technical solution, reinforcing ribs are provided, and the reinforcing ribs can increase the strength of the forming mold.
[0019] Furthermore: support columns are provided at the bottom of the workbench, the number of the support columns is four and they are symmetrically arranged, and anti-slip pads are provided on the lower surfaces of the support columns.
[0020] By adopting the above technical solution, by arranging the support column and the anti-skid pad, when in use, the support column can provide support for the workbench, and then the anti-skid pad can increase the friction between the support column and the ground, thereby further improving the stability of the workbench.
[0021] Further: the liquid storage tank is provided with a tank cover, and the tank cover is provided with a handle.
[0022] By adopting the above technical solution, by providing a box cover and a handle, when in use, the box cover and the liquid storage tank can be separated by the handle, so that coolant can be added to the liquid storage tank conveniently.
[0023] In summary, the utility model has the following beneficial effects:
[0024] By setting a fixing plate, a mounting cavity, a first fixing bolt and a second fixing bolt, when in use, first the first fixing bolt is used to mount the fixing plate on the circulating drive assembly, and the fixing plate is set corresponding to the molding die, the mounting cavity on the fixing plate can be used to mount the molding die, and the molding die is fixed in the mounting cavity by the second fixing bolt, and fixed by the first bolt and the second bolt. When the molding die is damaged, the molding die can be removed by screwing the first bolt and the second bolt, and replaced with a good molding die, thereby reducing the time cost of maintenance.
[0025] By setting a cooling cavity, a water inlet pipe, a water outlet pipe, a liquid storage tank and a connecting pipe, the liquid storage tank can store the coolant when in use, and then when the bellows is formed, the connecting pipe and the water inlet pipe cooperate to input the coolant in the liquid storage tank into the cooling cavity. Since the side wall of the cooling cavity is made of heat transfer material, the heat on the bellows can be quickly absorbed, thereby improving the cooling efficiency of the bellows.
[0026] Based on the above improvements, the overall technical effect achieved by the device is that the damaged molding die can be quickly removed by tightening the first bolt and the second bolt, and replaced with a good molding die, thereby reducing the time cost of maintenance. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0028] Figure 2 It is a structural schematic diagram of the liquid storage tank, connecting pipe and circulation pipe of the utility model;
[0029] Figure 3 It is a structural schematic diagram of the fixing mechanism of the utility model;
[0030] Figure 4 It is a structural schematic diagram of the sealing gasket, sealing ring and forming mold of the utility model;
[0031] Figure 5 It is a structural schematic diagram of a cooling chamber, a water inlet pipe and a water outlet pipe of the utility model.
[0032] In the figure, 1. workbench; 2. circulation drive assembly; 3. molding die; 4. fixing mechanism; 5. cooling mechanism; 6. circulation pipe; 7. circulation water pump; 8. sealing ring; 9. sealing gasket; 10. reinforcing rib; 11. support column; 12. anti-skid pad; 13. box cover; 14. handle; 401. fixing plate; 402. installation cavity; 403. first fixing bolt; 404. second fixing bolt; 501. cooling cavity; 502. water inlet pipe; 503. water outlet pipe; 504. liquid storage tank; 505. connecting pipe. DETAILED DESCRIPTION
[0033] The utility model is further described in detail below in conjunction with the accompanying drawings.
[0034] Example:
[0035] See also Figure 1-Figure 5 The utility model provides a technical solution: a bellows circulating forming mold, comprising a workbench 1 and a circulating drive assembly 2, the circulating drive assembly 2 is arranged on the workbench 1, the number of the circulating drive assembly 2 is two and they are symmetrically arranged, a plurality of forming molds 3 are arranged on the circulating drive assembly 2, a fixing mechanism 4 for easy disassembly is arranged between the forming mold 3 and the circulating drive assembly 2, and a cooling mechanism 5 is arranged on the plurality of forming molds 3;
[0036] The fixing mechanism 4 includes a fixing plate 401, an installation cavity 402, a first fixing bolt 403 and a second fixing bolt 404. The fixing plate 401 is arranged on the circulating drive component 2. The fixing plate 401 is arranged corresponding to the forming mold 3. The installation cavity 402 is arranged on the fixing plate 401. One end of the forming mold 3 is located in the installation cavity 402. The first fixing bolt 403 penetrates the fixing plate 401 and extends to the circulating drive component 2. The second fixing bolt 404 penetrates the fixing plate 401 and extends to the forming mold 3.
[0037] By setting a workbench 1, a circulation drive assembly 2, a molding die 3, a fixing mechanism 4 and a cooling mechanism 5, when in use, first the workbench 1 can install and fix the circulation drive assembly 2, the circulation drive assembly 2 is a prior art, including but not limited to a conveying chain, then the molding die 3 is installed on the circulation drive assembly 2 through the fixing mechanism 4, then the circulation drive assembly 2 drives a plurality of molding dies 3 to move, when two molding dies 3 are in contact, a complete mold can be formed, when the circulation drive assembly 2 continues to drive the molding dies 3 to move, when the molding dies 3 reach one end of the circulation drive assembly 2, the two molding dies 3 in contact are separated to form a cycle, then the fixing mechanism 4 can facilitate the disassembly of the molding dies 3 on the circulation drive assembly 2, then the cooling mechanism 5 can cool the bellows in the molding process, so that when the two molding dies 3 are separated, the bellows can be completely formed;
[0038] When in use, first, the first fixing bolt 403 installs the fixing plate 401 on the circulation drive assembly 2, and the fixing plate 401 is set corresponding to the molding mold 3, the installation cavity 402 on the fixing plate 401 can install the molding mold 3, and the molding mold 3 is fixed in the installation cavity 402 by the second fixing bolt 404, and is fixed by the first fixing bolt 403 and the second fixing bolt 404. When the molding mold 3 is damaged, the molding mold 3 can be removed by screwing the first fixing bolt 403 and the second fixing bolt 404, and replaced with a good molding mold 3, thereby reducing the time cost of maintenance.
[0039] refer to Figure 2 The cooling mechanism 5 includes a cooling chamber 501, a water inlet pipe 502, a water outlet pipe 503, a liquid storage tank 504 and a connecting pipe 505. The cooling chamber 501 is arranged in the molding die 3. The inner wall of the cooling chamber 501 is made of a heat transfer material. The water inlet pipe 502 is arranged at one end of the molding die 3, the water outlet pipe 503 is arranged at the other end of the molding die 3, the liquid storage tank 504 is arranged on the circulation drive component 2, and the connecting pipe 505 is arranged between the water inlet pipe 502 and the liquid storage tank 504. The liquid storage tank 504 is connected to the circulation drive component 2. The molding die 3 performs synchronous movement. By setting a cooling cavity 501, a water inlet pipe 502, a water outlet pipe 503, a liquid storage tank 504 and a connecting pipe 505, when in use, the liquid storage tank 504 can store the coolant. Then, when the bellows is formed, the connecting pipe 505 and the water inlet pipe 502 cooperate to input the coolant in the liquid storage tank 504 into the cooling cavity 501. Since the side wall of the cooling cavity 501 is made of heat transfer material, it can quickly absorb the heat on the bellows, thereby improving the cooling efficiency of the bellows.
[0040] refer to Figure 2 A circulation pipe 6 is arranged on the water outlet pipe 503, and the other end of the circulation pipe 6 is arranged on the liquid storage tank 504. A circulation water pump 7 is arranged on the circulation pipe 6. By arranging the circulation pipe 6 and the circulation water pump 7, after the coolant is injected into the circulation pipe 6 through the water inlet pipe 502, since the water inlet pipe 502 is at the upper end and the water outlet pipe 503 is at the lower end, the coolant can enter the circulation pipe 6, and through the action of the circulation water pump 7, the coolant is re-input into the liquid storage tank 504, so that the coolant is reused.
[0041] refer to Figure 4 Sealing rings 8 are arranged on both side walls of the molding mold 3. The sealing rings 8 are made of rubber material. By arranging the sealing rings 8, when the two molding molds 3 are in contact, the sealing rings 8 on the side walls of the molding molds 3 will squeeze each other, causing the sealing rings 8 to deform, thereby being able to seal the side walls of the molding mold 3.
[0042] refer to Figure 4 A sealing gasket 9 is arranged on the front of the molding mold 3, and the sealing gasket 9 is made of rubber material. By arranging the sealing gasket 9, when the two molding molds 3 are in contact, the sealing gaskets 9 on the front of the molding molds 3 will squeeze each other, causing the sealing gaskets 9 to deform, and then the contact surface of the front of the molding mold 3 is sealed. Through the cooperation of the sealing ring 8 and the sealing gasket 9, each connecting surface of the two molding molds 3 can be sealed.
[0043] refer to Figure 3 The forming mold 3 is provided with reinforcing ribs 10 , and the number of the reinforcing ribs 10 is several and evenly arranged. By arranging the reinforcing ribs 10 , the reinforcing ribs 10 can increase the strength of the forming mold 3 .
[0044] refer to Figure 1 A support column 11 is provided at the bottom of the workbench 1. There are four support columns 11 and they are symmetrically arranged. An anti-slip pad 12 is provided on the lower surface of the support column 11. By arranging the support column 11 and the anti-slip pad 12, when in use, the support column 11 can provide support for the workbench 1, and then the anti-slip pad 12 can increase the friction between the support column 11 and the ground, thereby further improving the stability of the workbench 1.
[0045] refer to Figure 2 The liquid storage tank 504 is provided with a tank cover 13, and the tank cover 13 is provided with a handle 14. By providing the tank cover 13 and the handle 14, when in use, the tank cover 13 and the liquid storage tank 504 can be separated by the handle 14, so that coolant can be added into the tank 504 conveniently.
[0046] Brief description of the usage process:
[0047] When in use, first, the workbench 1 can install and fix the circulation drive component 2, and the circulation drive component 2 is a prior art, including but not limited to a conveyor chain, and then the first fixing bolt 403 installs the fixing plate 401 on the circulation drive component 2, and the fixing plate 401 is correspondingly arranged with the forming mold 3, the mounting cavity 402 on the fixing plate 401 can install the forming mold 3, and the forming mold 3 is fixed in the mounting cavity 402 by the second fixing bolt 404, and fixed by the first fixing bolt 403 and the second fixing bolt 404. When the forming mold 3 is damaged, the first fixing bolt 403 and the second fixing bolt 404 can be screwed to remove the forming mold 3, and replace it with a good forming mold 3, thereby reducing the time cost of maintenance;
[0048] Then, the liquid storage tank 504 can store the coolant. Then, when the bellows is formed, the connecting pipe 505 and the water inlet pipe 502 cooperate to input the coolant in the liquid storage tank 504 into the cooling cavity 501. Since the side wall of the cooling cavity 501 is made of heat transfer material, the heat on the bellows can be quickly absorbed to improve the cooling efficiency of the bellows. After the coolant is injected into the circulation pipe 6 through the water inlet pipe 502, since the water inlet pipe 502 is at the upper end and the water outlet pipe 503 is at the lower end, the coolant can enter the circulation pipe 6. Through the action of the circulating water pump 7, the coolant is re-input into the liquid storage tank 504, and the coolant is reused.
[0049] Finally, when the two molding molds 3 are in contact, the sealing rings 8 on the side walls of the molding molds 3 will squeeze each other, causing the sealing rings 8 to deform, thereby sealing the side walls of the molding molds 3. When the two molding molds 3 are in contact, the sealing gaskets 9 on the front of the molding molds 3 will squeeze each other, causing the sealing gaskets 9 to deform, thereby sealing the contact surface of the front of the molding molds 3. Through the cooperation of the sealing rings 8 and the sealing gaskets 9, each connecting surface of the two molding molds 3 can be sealed.
[0050] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.
Claims
1. A bellows circulation forming die, comprising a workbench (1) and a circulation drive assembly (2), characterized in that: The circulating drive assembly (2) is arranged on the workbench (1); the number of the circulating drive assemblies (2) is two and they are symmetrically arranged; a plurality of forming dies (3) are arranged on the circulating drive assembly (2); a fixing mechanism (4) that facilitates disassembly is arranged between the forming dies (3) and the circulating drive assembly (2); and a cooling mechanism (5) is arranged on the plurality of forming dies (3); The fixing mechanism (4) comprises a fixing plate (401), a mounting cavity (402), a first fixing bolt (403) and a second fixing bolt (404); the fixing plate (401) is arranged on the circulating drive component (2); the fixing plate (401) is arranged corresponding to the forming mold (3); the mounting cavity (402) is arranged on the fixing plate (401); one end of the forming mold (3) is located in the mounting cavity (402); the first fixing bolt (403) passes through the fixing plate (401) and extends to the circulating drive component (2); and the second fixing bolt (404) passes through the fixing plate (401) and extends to the forming mold (3).
2. The bellows circulation forming mold according to claim 1, characterized in that: The cooling mechanism (5) comprises a cooling chamber (501), a water inlet pipe (502), a water outlet pipe (503), a liquid storage tank (504) and a connecting pipe (505); the cooling chamber (501) is arranged in the molding die (3); the inner wall of the cooling chamber (501) is made of a heat transfer material; the water inlet pipe (502) is arranged at one end of the molding die (3); the water outlet pipe (503) is arranged at the other end of the molding die (3); the liquid storage tank (504) is arranged on the circulation drive component (2); the connecting pipe (505) is arranged between the water inlet pipe (502) and the liquid storage tank (504); and the liquid storage tank (504) moves synchronously with the molding die (3).
3. The bellows circulation forming mold according to claim 2, characterized in that: A circulation pipe (6) is arranged on the water outlet pipe (503), the other end of the circulation pipe (6) is arranged on the liquid storage tank (504), and a circulation water pump (7) is arranged on the circulation pipe (6).
4. The bellows circulation forming mold according to claim 1, characterized in that: Sealing rings (8) are provided on both side walls of the molding die (3), and the sealing rings (8) are made of rubber material.
5. The bellows circulation forming mold according to claim 1, characterized in that: A sealing gasket (9) is arranged on the front side of the forming mould (3), and the sealing gasket (9) is made of rubber material.
6. The bellows circulation forming mold according to claim 1, characterized in that: The forming die (3) is provided with reinforcing ribs (10), and the number of the reinforcing ribs (10) is several and evenly arranged.
7. The bellows circulation forming mold according to claim 1, characterized in that: The bottom of the workbench (1) is provided with support columns (11), the number of the support columns (11) is four and they are symmetrically arranged, and the lower surface of the support columns (11) is provided with an anti-slip pad (12).
8. The bellows circulation forming mold according to claim 2, characterized in that: The liquid storage tank (504) is provided with a tank cover (13), and the tank cover (13) is provided with a handle (14).
Citation Information
Patent Citations
Machining system for improving machining efficiency of HDPE double-wall corrugated pipe
CN115352082A