Vibration feeding disc

By designing the material collection assembly in the vibrating feeding tray, automatically cleaning the residual material and setting up the electrical separation control assembly to close the optical fiber selection position, the problem of inconvenience in cleaning the material plate and excessive length of the air pipe in the high-speed selection control part is solved, and a stable and accurate feeding effect is achieved.

CN222833497UActive Publication Date: 2025-05-06SHENZHEN JINGZHANXIN ELECTRONIC EQUIP CO LTD
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Patent Information

Application Number
CN202421898330.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-05-06
Estimated Expiration
2034-08-07

AI Technical Summary

Technical Problem

The remaining materials in the existing vibration feed tray are inconvenient to clean up, and the control part of the air pipe is too long in high-speed motion, resulting in missed selection, affecting the stability of the feed.

Method used

A vibration feeding tray including a base plate, a vibrating disk body, a material collection assembly, an electrical general control assembly and an electrical sub-control assembly are designed. The residual material is automatically collected by setting up a material collection component at the discharge port, and the electrical separation control component is set near the optical fiber selection position to shorten the length of the air pipe and improve the selection accuracy.

Benefits of technology

It realizes convenient cleaning of residual materials in the material tray and stable selection under high-speed motion conditions, avoids missed selection and improves the feed stability of the vibration feed tray.

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Abstract

The utility model discloses a vibration feed tray, including base plate, vibration tray main part, material collection subassembly, electrical general control subassembly and at least one electrical sub-control subassembly, vibration tray main part is provided on the base plate, the vibration tray main part is provided with at least one optical fiber grading position, the one side of vibration tray main part is provided with material arrangement device, and the one side of vibration tray main part is provided with material collection subassembly, electrical sub-control subassembly, electrical sub-control subassembly. The discharging device is provided with a discharging opening, the collecting assembly is arranged on the bottom plate and faces the discharging opening, the electric general control assembly is arranged on one side of the bottom plate and used for controlling the vibration disc body to conduct vibration sorting, and the electric sub-control assembly is arranged on the bottom plate and is adjacent to the optical fiber sorting position. The electrical sub-control assembly is connected with the electrical general control assembly, and an output air adjusting valve of the electrical sub-control assembly is connected with an air pipe of the pneumatic quick connector of the optical fiber grading position. The utility model has the advantages of convenient excess material cleaning, good stability and the like.
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Description

Technical Field

[0001] The utility model belongs to the technical field of vibration disks, and in particular relates to a vibration feeding disk. Background Art

[0002] The existing disc feeding vibrator is mainly composed of a material tray, a disc vibrator, a controller, a linear feeder, etc. It is driven by a pulse electromagnet and is mainly used to vibrate the material tray in the vertical direction. Due to the inclination of the spring sheet, the material tray performs a torsional vibration around its vertical axis. Due to this vibration, the parts in the material tray rise along the spiral track until they are sent to the discharge port. The disc feeding vibrator automatically and orderly arranges the disordered workpieces and accurately transports them to the next process through vibration.

[0003] Patent authorization public examination number CN204250800U discloses a new type of vibrating feeding tray, including a circular vibrating body and a circular vibrating material tray with a spiral ascending material channel located on the circular vibrating body, the circular vibrating body including a circular vibrating main body, a circular vibrating fixed bottom plate, at least two circular vibrating sources and a material tray mounting base, the circular vibrating main body is provided with a cavity for accommodating the circular vibrating source and the material tray mounting base in the center; each of the circular vibrating sources includes a circular vibrating piezoelectric sheet, a first circular vibrating spring sheet, a second circular vibrating spring sheet and a circular vibrating connecting plate, one end of the first circular vibrating spring sheet is fixedly connected to the material tray mounting base, the other end of the first circular vibrating spring sheet is fixedly connected to the upper end of the circular vibrating piezoelectric sheet, the lower end of the circular vibrating piezoelectric sheet is fixedly connected to the circular vibrating connecting plate, the circular vibrating connecting plate is fixedly connected to the circular vibrating main body, and the circular vibrating main body is elastically connected to the circular vibrating fixed bottom plate through the second circular vibrating spring sheet. The following two problems occurred during the actual application of the vibrating feeding tray: 1. It is inconvenient to clean the residual materials in the tray, and it is necessary to manually align the discharge port to collect the residual materials. At the same time, it is not convenient for batch operation and management when there are multiple vibrating trays; 2. With the increase in production capacity, there are higher requirements for the speed, accuracy and selection response of the vibrating tray. The existing selection control parts are all concentrated in the electrical master control. The air pipe from the air regulating valve of the master control air control unit to the optical fiber selection position of the feeding disc is deliberately lengthened due to the centralized consistency and aesthetics of the wiring. The general air pipe length ranges from 300 to 600 mm. In this way, when selecting in a high-speed motion state, the air control unit gives a signal to blow air, and the gas flow channel is too long, resulting in the selected material passing the selection air hole position, resulting in missed selection, and even blowing away the material that does not need to be selected later, resulting in misselection, which seriously affects the stability of the vibrating tray feeding. Utility Model Content

[0004] In order to solve the deficiencies in the prior art, the utility model provides a vibrating feeding tray which is convenient for cleaning residual materials and has good stability.

[0005] In order to solve the above technical problems, the utility model adopts the following technical solutions:

[0006] Vibrating feed tray, including:

[0007] Base plate;

[0008] A vibration disk body is arranged on the bottom plate, and at least one optical fiber selection position is arranged on the vibration disk body. A discharge device is arranged on one side of the vibration disk body, and a discharge port is arranged on the discharge device.

[0009] A material collecting assembly is arranged on the bottom plate and is arranged toward the material discharging opening;

[0010] An electrical master control component is disposed on one side of the bottom plate, and is used to control the vibration of the vibration plate body to select materials; and

[0011] At least one electrical sub-control component is arranged on the bottom plate and adjacent to the optical fiber selection position, the electrical sub-control component is connected to the electrical master control component, the output air regulating valve of the electrical sub-control component is connected to the air pipe of the pneumatic quick connector of the optical fiber selection position, and the distance between the electrical sub-control component and the optical fiber selection position is smaller than the distance between the electrical sub-control component and the electrical master control component.

[0012] Preferably, the material collecting assembly comprises a bracket, a limiter and a material collecting box, the bracket is arranged on the bottom plate, the material collecting box is arranged on the bracket, the limiter is arranged on the bracket and the upper end of the limiter is located above the material collecting box.

[0013] By adopting the above technical solution, the utility model has the following beneficial effects:

[0014] (1) The utility model is provided with a material collection component. After the utility model is used, the remaining material can be collected into the material collection box through the discharge port, which is convenient for collecting the remaining material and facilitating batch operation and management;

[0015] (2) The utility model is provided with an electrical sub-control component, which is arranged adjacent to the optical fiber selection position, that is, the output air regulating valve of the electrical sub-control component is connected to the air pipe of the pneumatic quick connector of the optical fiber selection position. When the output air regulating valve of the electrical sub-control component is arranged adjacent to the air pipe of the pneumatic quick connector of the optical fiber selection position, the pipeline connecting the output air regulating valve of the electrical sub-control component and the air pipe of the pneumatic quick connector of the optical fiber selection position is disconnected, the response speed is faster, the phenomenon of missed selection and wrong selection is avoided, and the stability is good;

[0016] In summary, the utility model has the advantages of being easy to clean up residual materials and having good stability. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural schematic diagram of the utility model;

[0018] Figure 2 It is a schematic diagram of the structure of the utility model in another direction;

[0019] Figure 3 It is a structural schematic diagram of the electrical sub-control component of the utility model in another direction;

[0020] Figure 4 It is a structural schematic diagram of the material collecting component of the utility model in another direction. DETAILED DESCRIPTION

[0021] The technical solution of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present utility model, rather than all of the embodiments.

[0022] The components of the embodiments of the present invention generally described and shown in the drawings herein can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention.

[0023] Based on the embodiments of the present utility model, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present utility model.

[0024] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0026] Example 1

[0027] In this embodiment, a vibrating feeding tray is proposed, which is convenient for cleaning residual materials and is suitable for large-scale batch operations and management. It also has good accuracy and selection response, no missed selection or wrong selection, and good stability.

[0028] like Figure 1-4 As shown, in one embodiment of the utility model, the vibrating feeding tray of the utility model comprises a bottom plate 1, a vibrating tray body 2, a material collecting component 3, an electrical master control component 4 and at least one electrical sub-control component 5, wherein the vibrating tray body 2 is arranged on the bottom plate 1, and at least one optical fiber selection position 21 is arranged on the vibrating tray body 2, and a discharge device 22 is arranged on one side of the vibrating tray body 2, and a discharge port 221 is arranged on the discharge device 22, and the material collecting component 3 is arranged on the bottom plate 1 and is arranged toward the discharge port 221, and the electrical master control component 4 is arranged on one side of the bottom plate 1, and the electrical master control component 4 is used to control the vibration of the vibrating tray body 2 to select materials, and the electrical sub-control component 5 is arranged on the bottom plate 1 and is connected to the optical fiber selection position 21 are arranged adjacent to each other, the electrical sub-control component 5 is connected to the electrical main control component 4, the output air regulating valve 51 of the electrical sub-control component 5 is connected to the air pipe of the pneumatic quick connector 211 of the optical fiber selection position 21, the distance between the electrical sub-control component 5 and the optical fiber selection position 21 is smaller than the distance between the electrical sub-control component 5 and the electrical main control component 4, in the utility model, the number of electrical sub-control components 5 can be equal to the number of optical fiber selection positions 21, as the number of optical fiber selection positions 21 increases, more electrical sub-control components 5 can be set accordingly, the electrical sub-control component 5 can be understood as a part of the electrical main control component 4, the functions of the electrical sub-control component 5 and the electrical main control component 4 are to realize control, including electrical control and air circuit control.

[0029] Specific reference Figure 1 and Figure 4 The material collecting assembly 3 of the utility model includes a bracket 31, a limiter 32 and a material collecting box 33. The bracket 31 is arranged on the bottom plate 1, the material collecting box 33 is arranged on the bracket 31, the limiter 32 is arranged on the bracket 31 and the upper end of the limiter 32 is located above the material collecting box 33. The material collecting box 33 is detachable. The material collecting box 33 is aligned with the discharge port 221 to collect the residual material. After the vibration disk body 2 is used, the residual material is collected through the material collecting box 33 for easy management. The limiter 32 can prevent the height of the material collecting box 33 from being too high to affect the collection of the residual material.

[0030] In the existing patent, when cleaning the residual materials in the vibration disk body 2, the operator will find a container to discharge the residual materials into the container for collection through the discharge device 22. This will result in different people using containers of different sizes, and it is not convenient for the placement and management of the containers. It is also necessary to manually hold the container at the discharge port 221, and the materials may accidentally drop onto the machine table. When dozens or hundreds of vibration feeding trays are cleaned at the same time, the workload of the operators is increased and manpower is wasted. The present application adds a collecting material device component at the position of the discharge port 221. When discharging materials, the operator only needs to open the discharge port 221 of the discharge device 22, and the residual materials in the tray will be automatically discharged into the collecting box 33. No personnel are required to watch, which is convenient for batch operation and management.

[0031] With the increase of production capacity, the feeding speed of the vibrating feeding tray is required to be faster and faster, even doubled, and there are higher requirements for the accuracy and reaction speed of material selection during movement. The existing selection control parts are all concentrated in the electrical master control. The air pipe from the air regulating valve of the master control air control unit to the optical fiber selection position 21 of the feeding disc is specially lengthened for the central consistency and aesthetics of the wiring. The general air pipe length ranges from 300 to 600 mm. In this way, when selecting in a high-speed motion state, the air control unit of the electrical master control gives a signal to blow Gas, and the gas flow path is too long (that is, the air pipe is too long), resulting in the selected material has passed the selection air hole position. It causes missed selection, and even blows away the material that does not need to be selected later, causing misselection, which seriously affects the stability of the vibrating feeding tray. The present application separates part of the air control unit of the electrical master control component 4 to the vicinity of the optical fiber selection position 21 of the feeding disc, and makes the air pipe between the output air regulating valve 51 of the electrical sub-control component 5 and the pneumatic quick connector of the optical fiber selection position 21 of the disc as short as possible, which effectively shortens the gas flow path, thereby ensuring the accuracy of material selection. Figure 1 As shown, the optical fiber selection position 21 is relatively concentrated on the disc (that is, the vibration disc body 2), so the electrical sub-control components 5 can be concentrated together. If they are relatively dispersed, independent electrical sub-control components 5 can be set near the optical fiber selection position 21, that is, multiple electrical sub-control components 5 exist at the same time. The electrical master control component 4 is provided with an electrical control unit and an air control unit, and the electrical sub-control component 5 is also provided with an electrical control unit 52 and an air control unit 53. The electrical control unit of the electrical master control component 4 is connected to the electrical control unit 52 of the electrical sub-control component 5. Similarly, the air control unit of the electrical master control component 4 is connected to the air control unit 53 of the electrical sub-control component 5. When the output air regulating valve 51 of the electrical sub-control component 5 is connected to the air pipe of the pneumatic quick connector 211 of the optical fiber selection position 21, it is also connected through an air pipe. The output air regulating valve 51 is a part of the air control unit 53 of the electrical sub-control component 5. Since the electrical sub-control component 5 is close enough to the optical fiber selection position 21, the air pipe can be almost as short as possible, so the response is rapid, the sensitivity is higher, and the stability is better.

[0032] This embodiment does not impose any formal restrictions on the shape, material, structure, etc. of the utility model. Any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the utility model are within the protection scope of the technical solution of the utility model.

Claims

1. Vibrating feeding tray, characterized by ,include: Base plate; A vibration disk body is arranged on the bottom plate, and at least one optical fiber selection position is arranged on the vibration disk body. A discharge device is arranged on one side of the vibration disk body, and a discharge port is arranged on the discharge device. A material collecting assembly is arranged on the bottom plate and is arranged toward the material discharging opening; An electrical master control component is disposed on one side of the bottom plate, and is used to control the vibration of the vibration plate body to select materials; and At least one electrical sub-control component is arranged on the bottom plate and adjacent to the optical fiber selection position, the electrical sub-control component is connected to the electrical master control component, the output air regulating valve of the electrical sub-control component is connected to the air pipe of the pneumatic quick connector of the optical fiber selection position, and the distance between the electrical sub-control component and the optical fiber selection position is smaller than the distance between the electrical sub-control component and the electrical master control component.

2. The vibrating feeding tray according to claim 1, characterized in that: The material collecting assembly comprises a bracket, a limiting member and a material collecting box. The bracket is arranged on a bottom plate, the material collecting box is arranged on the bracket, the limiting member is arranged on the bracket and an upper end of the limiting member is located above the material collecting box.

Citation Information

Patent Citations

  • Novel vibration feed tray

    CN204250800U