Deviation correction type carrying mechanism

Abstract

The utility model discloses a deviation rectifying type carrying mechanism, and relates to the technical field of photovoltaics. The deviation rectifying type carrying mechanism comprises a base, a mechanical arm arranged on the base and a deviation rectifying assembly arranged between the base and the mechanical arm, the deviation rectifying assembly comprises a deviation rectifying base and a first driving module, the deviation rectifying base is slidably arranged on the base in the X-axis direction and the Y-axis direction, and the mechanical arm is rotatably arranged on the deviation rectifying base in the R-axis direction. According to the deviation correction type carrying mechanism, the mechanical arm can conduct deviation correction on the photovoltaic component in the X-axis direction, the Y-axis direction and the R-axis direction during carrying, dislocation between the photovoltaic component and related matched components is effectively avoided, and the quality of a produced photovoltaic assembly is improved.

Description

Technical Field

[0001] The present application relates to the field of photovoltaic technology, and in particular to a deviation-correcting transport mechanism. Background Art

[0002] In the production process of photovoltaic modules, the robot is an indispensable and important mechanism. It can move photovoltaic components such as battery cells and bus bars to the insulating glass to complete the laying of photovoltaic modules; or move the laid photovoltaic modules to the welding position to complete the welding of photovoltaic modules.

[0003] However, the robot arm is unable to correct the position and angle of the photovoltaic components during transportation, resulting in a certain misalignment between the photovoltaic components and related matching components after transportation, which greatly affects the quality of the produced photovoltaic modules. Utility Model Content

[0004] In order to overcome the deficiencies of the prior art, the present application provides a deviation-correcting transport mechanism capable of correcting the position and angle of a photovoltaic component.

[0005] The present application provides a deviation-correcting transport mechanism that adopts the following technical solution:

[0006] A deviation-correcting transport mechanism comprises a base and a robot arranged on the base. The deviation-correcting transport mechanism also comprises a deviation-correcting component arranged between the base and the robot. The deviation-correcting component comprises a deviation-correcting seat and a first driving module. The deviation-correcting seat is slidably arranged on the base along the X-axis direction and the Y-axis direction, and the robot is rotatably arranged on the deviation-correcting seat around the R-axis direction.

[0007] By adopting the above technical solution, the robot can correct the photovoltaic components in the X-axis, Y-axis and R-axis directions during transportation, effectively avoiding misalignment between the photovoltaic components and related matching components, and improving the quality of the produced photovoltaic modules.

[0008] In a specific possible implementation mode, there are multiple deviation-correcting components and they are arranged at intervals along the X-axis direction or the Y-axis direction, and each of the deviation-correcting seats is provided with the robot.

[0009] In a specific feasible implementation scheme, the two ends of the deviation correction seat respectively have a rotating end and a sliding end, the rotating end is rotatably connected to the manipulator and the rotation axis between the two extends along the R-axis direction, the sliding end is slidably connected to the manipulator and the relative sliding direction between the two is perpendicular to the R-axis direction, and the first driving module includes a first driving member for driving the sliding end and the manipulator to slide relative to each other.

[0010] By adopting the above technical solution, the correction seat can adjust the angle of the manipulator in the R-axis direction with high adjustment accuracy with the cooperation of the rotating end and the sliding end; at the same time, the sliding end can also limit the rotation stroke of the rotating end to prevent the manipulator from excessive rotation and affecting its angle adjustment accuracy.

[0011] In a specific possible implementation manner, the relative sliding direction between the sliding end and the robot arm is consistent with the X-axis direction.

[0012] In a specific possible implementation scheme, a first slide is provided on the correction seat, the first slide is connected to the base, the correction seat is slidably connected to the first slide and the relative sliding direction between the two is consistent with the X-axis direction or the Y-axis direction, and the first driving module includes a second driving member for driving the correction seat to slide.

[0013] In a specific possible implementation manner, the first slide seat includes a first seat body extending along the Y-axis direction, and the deviation correcting seat is slidably disposed on the first seat body along the length direction of the first seat body.

[0014] By adopting the above technical solution, the robot can adjust the position in the Y-axis direction with the cooperation of the deviation correction seat and the first seat body, and the adjustment accuracy is high.

[0015] In a specific possible implementation manner, the first sliding seat includes a second seat body, the second seat body is slidably connected to the base, and the first driving module also includes a third driving member for driving the second seat body to slide.

[0016] In a specific possible implementation manner, the length direction of the base is consistent with the X-axis direction, and the second base body is slidably arranged along the length direction of the base.

[0017] By adopting the above technical solution, the deviation correction seat can adjust the position of the manipulator in the X-axis direction with high adjustment accuracy under the cooperation of the second seat body and the base.

[0018] In a specific possible implementation scheme, the deviation-correcting transport mechanism further includes a frame and a second driving module, and the base is slidably disposed on the frame along horizontal and vertical directions.

[0019] In summary, the present application includes at least one of the following beneficial technical effects:

[0020] The robot can correct the photovoltaic components in the X-axis, Y-axis and R-axis directions during transportation, effectively avoiding misalignment between the photovoltaic components and related matching components, and improving the quality of the produced photovoltaic modules. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the deviation-correcting transport mechanism of an embodiment of the present application.

[0022] Figure 2 It is a schematic diagram of the partial structure of the deviation-correcting transport mechanism of an embodiment of the present application.

[0023] Description of reference numerals:

[0024] 1. Base; 2. Robot; 3. Correction assembly; 31. Correction seat; 32. First drive module; 321. First drive member; 322. Second drive member; 323. Third drive member; 33. First slide; 331. First seat body; 332. Second seat body; 4. Frame; 5. Second drive module; 51. Fourth drive member; 52. Fifth drive member; 6. Second slide. DETAILED DESCRIPTION

[0025] The present application is further described in detail below in conjunction with the accompanying drawings.

[0026] See also Figure 1-2 As shown, a deviation-correcting transport mechanism is shown, which includes a frame 4, a base 1 slidable along the horizontal and vertical directions and arranged on the frame 4, a second driving module 5 for driving the base 1 to slide, and a manipulator 2 arranged on the base 1.

[0027] The frame 4 extends along the X-axis direction, and the frame 4 is provided with second slides 6 on both sides of the width direction thereof, and the second slides 6 are slidably arranged along the length direction of the frame 4, and each second slide 6 is provided with a base 1 slidably arranged along the vertical direction, and the base 1 extends along the X-axis direction, and a plurality of manipulators 2 are arranged on the base 1 along its length direction. The two bases 1 can respectively drive the plurality of manipulators 2 thereon to carry the photovoltaic components, and the carrying efficiency is high.

[0028] The second driving module 5 includes a fourth driving member 51 for driving the second slide 6 to slide and a fifth driving member 52 for driving the base 1 to slide. The fourth driving member 51 is a matching structure of a motor, a gear and a rack, and the fifth driving member 52 is a matching structure of a motor, a screw rod and a slider.

[0029] In this embodiment, combined with Figure 2 As shown, the deflection-correcting transport mechanism further includes a deflection-correcting assembly 3 disposed between the base 1 and the manipulator 2. There are multiple deflection-correcting assemblies 3 and they correspond one to one with multiple manipulators 2. The deflection-correcting assembly 3 includes a deflection-correcting seat 31 and a first driving module 32. Each deflection-correcting seat 31 is provided with a manipulator 2. The deflection-correcting seat 31 is slidably disposed on the base 1 along the X-axis direction and the Y-axis direction, and the manipulator 2 is rotatably disposed on the deflection-correcting seat 31 around the R-axis direction.

[0030] In this way, the correction component 3 can drive the manipulator 2 to adjust the position and angle in the X-axis direction, Y-axis direction and R-axis direction under the action of the correction seat 31, so that the manipulator 2 can correct the photovoltaic components in the X-axis direction, Y-axis direction and R-axis direction during transportation, effectively avoiding misalignment between the photovoltaic components and related matching components, and improving the quality of the produced photovoltaic components.

[0031] In this embodiment, the two ends of the deviation correction seat 31 respectively have a rotating end and a sliding end. The rotating end is rotatably connected to the manipulator 2 through a rotating shaft and the rotation axis between the two extends along the R-axis direction. The sliding end is slidably connected to the manipulator 2 and the relative sliding direction between the two is consistent with the X-axis direction. The first driving module 32 includes a first driving member 321 for driving the sliding end and the manipulator 2 to slide relative to each other. The first driving member 321 includes a motor and a gear arranged on the sliding end, and a rack arranged on the manipulator 2, and the rack extends along the X-axis direction.

[0032] When the manipulator 2 needs to be adjusted in the R-axis direction, the first driving member 321 drives one end of the manipulator 2 to move along the X-axis direction. Since the other end of the manipulator 2 is rotatably connected to the rotating end, the manipulator 2 can rotate around the rotating end and achieve angle adjustment in the R-axis direction with high adjustment accuracy. The matching structure of the sliding end, the gear and the rack can limit the rotation stroke of the rotating end to prevent the manipulator 2 from excessively rotating and affecting its angle adjustment accuracy.

[0033] In this embodiment, the first slide 33 is arranged on the deviation correction seat 31, the first slide 33 is connected to the base 1, the deviation correction seat 31 is slidably connected with the first slide 33, and the relative sliding direction between the two is consistent with the Y-axis direction, and the first driving module 32 includes a second driving member 322 for driving the deviation correction seat 31 to slide. The second driving member 322 includes a motor and a gear arranged on the first slide 33, and a rack arranged on the deviation correction seat 31, and the rack extends along the Y-axis direction.

[0034] The first slide seat 33 includes a first seat body 331 extending along the Y-axis direction and a second seat body 332 extending along the R-axis direction. The deviation correction seat 31 is slidably disposed on the first seat body 331 along the length direction of the first seat body 331 .

[0035] When the robot 2 needs to be adjusted in the Y-axis direction, the second driving member 322 drives the correction seat 31 to move along the Y-axis direction, and the correction seat 31 drives the robot 2 to adjust the position in the Y-axis direction with high adjustment accuracy.

[0036] In this embodiment, the length direction of the base 1 is consistent with the X-axis direction, the second base body 332 is slidably arranged on the base 1 along the length direction of the base 1, and the first driving module 32 also includes a third driving member 323 for driving the second base body 332 to slide. The third driving member 323 includes a motor and a gear arranged on the second base body 332, and a rack arranged on the base 1, and the rack extends along the X-axis direction.

[0037] When the manipulator 2 needs to be adjusted in the X-axis direction, the third driving member 323 drives the second seat body 332 to move along the X-axis direction, and the second seat body 332 drives the manipulator 2 to adjust its position in the X-axis direction with high adjustment accuracy.

[0038] In this embodiment, the X-axis direction and the Y-axis direction are two directions perpendicular to each other on a horizontal plane, and the R-axis direction is perpendicular to the X-axis direction or the Y-axis direction.

[0039] In this embodiment, a matching structure of guide rails and sliders is provided between the base 1 and the second seat body 332, between the first seat body 331 and the correcting seat 31, and between the sliding end of the correcting seat 31 and the manipulator 2, which can effectively improve the sliding stability of the second seat body 332, the correcting seat 31 and one end of the manipulator 2.

[0040] The implementation principle of a deviation-correcting transport mechanism in the embodiment of the present application is as follows:

[0041] When the manipulator 2 is adjusted in the X-axis direction, the third driving member 323 drives the second seat body 332 to move along the X-axis direction, and the second seat body 332 drives the manipulator 2 to adjust its position in the X-axis direction;

[0042] When the robot 2 is adjusted in the Y-axis direction, the second driving member 322 drives the deviation correction seat 31 to move along the Y-axis direction, and the deviation correction seat 31 drives the robot 2 to adjust its position in the Y-axis direction;

[0043] When adjusting the manipulator 2 in the R-axis direction, the first driving member 321 drives one end of the manipulator 2 to move along the X-axis direction, and the other end of the manipulator 2 is rotatably connected to the rotating end. The manipulator 2 can rotate around the rotating end and achieve angle adjustment in the R-axis direction.

[0044] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A deviation-correcting transport mechanism, comprising a base (1) and a manipulator (2) disposed on the base (1), characterized in that: The deflection-correcting transport mechanism further comprises a deflection-correcting assembly (3) arranged between the base (1) and the manipulator (2), the deflection-correcting assembly (3) comprising a deflection-correcting seat (31) and a first driving module (32), the deflection-correcting seat (31) being slidably arranged on the base (1) along the X-axis direction and the Y-axis direction, and the manipulator (2) being rotatably arranged on the deflection-correcting seat (31) around the R-axis direction.

2. A deviation-correcting transport mechanism according to claim 1, characterized in that: There are a plurality of the deviation correction components (3) which are arranged at intervals along the X-axis direction or the Y-axis direction, and each of the deviation correction seats (31) is provided with the robot arm (2).

3. A deviation-correcting transport mechanism according to claim 1 or 2, characterized in that: The two ends of the deviation correction seat (31) respectively have a rotating end and a sliding end, the rotating end is rotationally connected to the manipulator (2) and the rotation axis between the two extends along the R-axis direction, the sliding end is slidingly connected to the manipulator (2) and the relative sliding direction between the two is perpendicular to the R-axis direction, and the first driving module (32) includes a first driving member (321) for driving the sliding end and the manipulator (2) to slide relative to each other.

4. A deviation-correcting transport mechanism according to claim 3, characterized in that: The relative sliding direction between the sliding end and the robot (2) is consistent with the X-axis direction.

5. A deviation-correcting transport mechanism according to claim 1 or 2, characterized in that: The deflection correcting seat (31) is provided with a first slide seat (33), the first slide seat (33) is connected to the base (1), the deflection correcting seat (31) is slidably connected to the first slide seat (33), and the relative sliding direction between the two is consistent with the X-axis direction or the Y-axis direction, and the first driving module (32) includes a second driving member (322) for driving the deflection correcting seat (31) to slide.

6. A deviation-correcting transport mechanism according to claim 5, characterized in that: The first sliding seat (33) comprises a first seat body (331) extending along the Y-axis direction, and the deviation correcting seat (31) is slidably arranged on the first seat body (331) along the length direction of the first seat body (331).

7. The deviation-correcting transport mechanism according to claim 5, characterized in that: The first sliding seat (33) comprises a second seat body (332), the second seat body (332) is slidably connected to the base (1), and the first driving module (32) further comprises a third driving member (323) for driving the second seat body (332) to slide.

8. The deviation-correcting transport mechanism according to claim 7, characterized in that: The length direction of the base (1) is consistent with the X-axis direction, and the second base body (332) is slidably arranged along the length direction of the base (1).

9. A deviation-correcting transport mechanism according to claim 1 or 2, characterized in that: The deviation-correcting transport mechanism further comprises a frame (4) and a second drive module (5), and the base (1) is slidably arranged on the frame (4) along the horizontal direction and the vertical direction.

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