Bridge crane with steel wire rope lubricating function

By designing an automatic lubrication mechanism in a bridge crane, the problem of inconvenient maintenance of steel wire ropes is solved, efficient lubrication of steel wire ropes is achieved, and service life is extended and production costs are reduced.

CN222833904UActive Publication Date: 2025-05-06HENAN ZHONGKE EXPLOSION PROOF MACHINERY
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Patent Information

Application Number
CN202520599397.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-01
Publication Date
2025-05-06
Estimated Expiration
2035-04-01

AI Technical Summary

Technical Problem

The existing bridge cranes are inconvenient to add lubricating oil during wire rope maintenance, resulting in serious wear of wire ropes, increasing the working load of lifting motors, shortening the service life of wire ropes, and increasing production costs.

Method used

A lubricating mechanism is designed, including vertical plates, slide rods, support blocks and sponge blocks symmetrically arranged on both sides of the wire rope. The lubricating oil is conveyed to the sponge block through the oil pipe. When the wire rope moves up and down within the sponge block, the lubricating oil is applied to the wire rope.

Benefits of technology

Automatic lubrication of wire ropes is realized, labor costs and lubricating oil are saved, work efficiency is improved, the service life of wire ropes is extended, and production costs are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

A bridge crane with a steel wire rope lubricating function comprises a crane beam frame, a longitudinal moving mechanism is arranged at the left end of the crane beam frame, a crane carriage is arranged at the top end of the crane beam frame, a transverse moving mechanism is assembled on the crane carriage, an electric hoist is fixed to the top end of the crane carriage, and a lubricating mechanism is arranged below the electric hoist and comprises a vertical plate. A sliding rod is fixed between the two vertical plates, a supporting block is slidably connected to the sliding rod, a conical containing through hole is formed in the top end of the supporting block, a steel wire rope penetrates through the containing through hole and extends to the position below the supporting block, a sponge block for brushing lubricating oil to the steel wire rope is arranged in the containing through hole, and a vertically-arranged cylinder is fixed to the top end of the supporting block. An oil storage tank for storing lubricating oil is arranged on the hoisting trolley, an oil pipe is arranged between the oil storage tank and the barrel, and an electromagnetic valve is arranged on the oil pipe. The device is simple in structure and convenient to use.
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Description

Technical Field

[0001] The utility model belongs to the technical field of cranes, and in particular relates to a bridge crane with a wire rope lubrication function. Background Art

[0002] A bridge crane is a lifting equipment that is horizontally mounted above a workshop, warehouse, or material yard to lift materials. Its two ends are located on tall concrete columns or metal supports, and its shape is like a bridge. The bridge of the bridge crane runs longitudinally along the tracks laid on the elevated structures on both sides, so that the space under the bridge can be fully utilized to lift materials without being hindered by ground equipment. The lifting mechanism of the bridge crane lifts heavy objects by pulling the hook with a wire rope. However, the wire rope needs to be lubricated for maintenance during long-term use. Otherwise, the friction between the wire rope and the lifting drum or pulley will increase, and the wear of the wire rope will be more serious, which not only increases the workload of the lifting motor, but also reduces the service life of the wire rope. Replacing the wire rope increases the production cost. In the prior art, the staff lubricates the wire rope with a brush, which not only wastes lubricating oil, but also increases the workload of the staff and reduces production efficiency. Utility Model Content

[0003] In order to solve the technical problem of inconvenience in adding lubricating oil when maintaining the wire rope of the existing bridge crane, the utility model provides a bridge crane with a wire rope lubrication function, including a crane beam frame, a longitudinal movement mechanism is provided at the left end of the crane beam frame, the crane beam frame includes two horizontal and transversely spaced main beams and two longitudinally arranged supporting beams, the ends of the main beams are fixed on the supporting beams, and the longitudinal movement mechanism is assembled at both ends of the supporting beams, the longitudinal movement mechanism includes a traveling wheel and a traveling motor, the traveling wheel is rotatably assembled on the supporting beam, the traveling motor is fixed on the supporting beam, and the power output shaft of the traveling motor is connected to the traveling wheel in a transmission manner. A lifting trolley is provided at the top of the crane beam frame, and the lifting trolley is equipped with a transverse movement mechanism that moves laterally along the crane beam frame, the transverse movement mechanism includes a traveling wheel rotatably assembled on the lifting trolley and a traveling motor fixed on the lifting trolley, and the power output shaft of the traveling motor is connected to the traveling wheel in a transmission manner. An electric hoist is fixed on the top of the lifting trolley, and a hook is provided below the electric hoist. The hook is connected to the electric hoist through a wire rope. The electric hoist includes a lifting motor, a lifting drum, a brake and a reducer. After the lifting motor is decelerated by the reducer, it drives the lifting drum to pull the hook through the wire rope to achieve the lifting of heavy objects. A lubrication mechanism is provided on the lifting trolley below the electric hoist. The lubrication mechanism includes two vertical plates symmetrically arranged on both sides of the wire rope. The vertical plates play a supporting and fixing role. The top of the vertical plate is fixed to the bottom of the lifting trolley. Two horizontal and spaced sliding rods are fixed between the two vertical plates. A support block is slidably connected to the sliding rod. A conical placement through hole is provided at the top of the support block. The wire rope passes through the placement through hole and extends to the bottom of the support block. A sponge block for brushing lubricating oil on the wire rope is provided in the placement through hole. The sponge block matches the placement through hole. The sponge block is divided into two pieces, and a lubrication channel for the wire rope to pass through is provided on the sponge block. A vertically arranged cylinder is fixed on the top of the support block, an oil storage tank for storing lubricating oil is provided on the lifting trolley, an oil pipe is provided between the oil storage tank and the cylinder, and a solenoid valve is provided on the oil pipe, and two symmetrically arranged pressure covers are detachably fixed on the top of the cylinder, the two pressure covers form a ring shape, one of the pressure covers is provided with an oil filling hole, and the lower end of the oil pipe is connected to the oil filling hole.

[0004] Preferably, a top end of the oil storage tank is detachably provided with a protective cover.

[0005] Preferably, buffers are detachably provided at both ends of the support beam.

[0006] Preferably, the lifting trolley includes a frame, a plurality of support plates are arranged between the frames, the electric hoist is fixed to the top end of the support plate, and the vertical plate is fixed to the bottom end of the support plate.

[0007] The above solution has the following advantages:

[0008] The lubrication mechanism is set up, the lubricating oil flows into the sponge block, and the lubricating oil is smeared on the steel wire rope after the steel wire rope passes through the sponge block, so as to add lubricating oil to the steel wire rope. Compared with the staff using a brush to dip the lubricating oil and then brush it on the steel wire rope, it saves labor costs and lubricating oil, and improves work efficiency; the support block can be slidably assembled on the sliding rod, and the support block can move with the lateral movement of the steel wire rope, so as to avoid the steel wire rope from damaging the support block due to the change of traction angle; the sponge block is set into two pieces, which is convenient for replacing the sponge block. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0010] Figure 2 The three-dimensional structure of the lifting trolley is shown in Figure 1. Figure 1 ;

[0011] Figure 3 The three-dimensional structure of the lifting trolley is shown in Figure 1. Figure 2 ;

[0012] Figure 4 It is a schematic diagram of the exploded structure of the lubrication mechanism;

[0013] Figure 5 It is a left-side structural schematic diagram of the lubrication mechanism;

[0014] Figure 6 for Figure 5 Schematic diagram of the AA section structure.

[0015] Figure numerals: 1. crane beam; 2. lifting trolley; 3. lubrication mechanism; 11. main beam; 12. supporting beam; 13. longitudinal movement mechanism; 14. buffer; 21. frame; 22. transverse movement mechanism; 23. electric hoist; 24. hook; 25. wire rope; 26. support plate; 30. vertical plate; 31. oil storage tank; 311. cover body; 312. oil pipe; 32. sliding rod; 33. support block; 331. sponge block; 332. lubrication channel; 34. cylinder; 35. pressure cover; 351. oil filling hole. DETAILED DESCRIPTION

[0016] like Figure 1-6As shown, a bridge crane with a wire rope lubrication function includes a crane beam 1, a longitudinal movement mechanism 13 is provided at the left end of the crane beam 1, the crane beam 1 includes two horizontal and transversely spaced beams 11 and two longitudinally arranged supporting beams 12, the ends of the beams 11 are fixed on the supporting beams 12, and the longitudinal movement mechanism 13 is assembled at both ends of the supporting beams 12, the longitudinal movement mechanism 13 includes a running wheel and a running motor, the running wheel is rotatably assembled on the supporting beams 12, the running motor is fixed on the supporting beams 12, and the power output shaft of the running motor is connected to the running wheel. A hoisting trolley 2 is provided at the top of the crane beam 1, and a transverse movement mechanism 22 is assembled on the hoisting trolley 2 for transverse movement along the crane beam 1, the transverse movement mechanism 22 includes a running wheel rotatably assembled on the hoisting trolley 2 and a running motor fixed on the hoisting trolley 2, and the power output shaft of the running motor is connected to the running wheel. An electric hoist 23 is fixed on the top of the lifting trolley 2, and a hook 24 is provided below the electric hoist 23. The hook 24 is connected to the electric hoist 23 through a wire rope 25. The electric hoist 23 includes a lifting motor, a lifting drum, a brake and a reducer. After the lifting motor is decelerated by the reducer, it drives the lifting drum to pull the hook 24 through the wire rope 25 to lift the heavy object. A lubrication mechanism 3 is provided on the lifting trolley below the electric hoist 23. The lubrication mechanism 3 includes two vertical plates 30 symmetrically arranged on both sides of the wire rope 25. The vertical plates 30 play a supporting and fixing role. The top of the vertical plates 30 is fixed to the bottom end of the lifting trolley 2. Two horizontal and spaced sliding rods 32 are fixed between the two vertical plates 30. A support block 33 is slidably connected to the sliding rod 32. A conical placement through hole is provided on the top of the support block 33. The wire rope 25 passes through the placement through hole and extends to the bottom of the support block 33. A sponge block 331 for brushing lubricating oil on the wire rope 25 is provided in the placement through hole. The sponge block 331 matches the placement through hole. The sponge block 331 is divided into two pieces, and a lubrication channel 332 for the wire rope 25 to pass through is provided on the sponge block 331. A vertically arranged cylinder 34 is fixed to the top of the support block 33, an oil storage tank 31 for storing lubricating oil is provided on the lifting trolley 2, an oil pipe 312 is provided between the oil storage tank 31 and the cylinder 34, and a solenoid valve is provided on the oil pipe 312, and two symmetrically arranged pressure covers 35 are detachably fixed to the top of the cylinder 34, and the two pressure covers 35 form a ring shape, one of the pressure covers 35 is provided with an oil filling hole 351, and the lower end of the oil pipe 312 is connected to the oil filling hole 351.

[0017] Preferably, a protective cover 311 is detachably provided on the top of the oil storage tank 31 .

[0018] Preferably, buffers 14 are detachably provided at both ends of the support beam 12 .

[0019] Preferably, the lifting trolley 2 includes a frame 21 , a plurality of support plates 26 are provided between the frames 21 , the electric hoist 23 is fixed to the top end of the support plate 26 , and the vertical plate 30 is fixed to the bottom end of the support plate 26 .

[0020] When the utility model is in use, firstly, lubricating oil for lubricating the steel wire rope 25 is added into the oil storage tank 31. When the steel wire rope 25 needs to be maintained and lubricated, the solenoid valve is started, and the solenoid valve opens the oil pipe 312, so that the lubricating oil in the oil storage tank 31 flows to the oil filling hole 351 through the oil pipe 312, and then drips onto the sponge block 331. As the electric hoist 23 pulls and winds the steel wire rope 25, the steel wire rope 25 moves up and down in the sponge block 331, and the lubricating oil in the sponge block 331 is smeared on the steel wire rope 25. As the electric hoist 23 winds the steel wire rope 25, the steel wire rope 25 pushes the support block 33 to move along the slide rod 32.

[0021] In the description of the present invention, it should be understood that the terms "up", "down", "left", "right", "top", "bottom", "horizontal", "vertical", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0022] The above embodiments are intended to illustrate the present invention, not to limit the present invention. Any solution that is a simple transformation of the present invention falls within the protection scope of the present invention.

Claims

1. A bridge crane with wire rope lubrication function, comprising a crane beam, a longitudinal movement mechanism is provided at the left end of the crane beam, a lifting trolley is provided at the top of the crane beam, a transverse movement mechanism for transverse movement along the crane beam is mounted on the lifting trolley, an electric hoist is fixed at the top of the lifting trolley, a hook is provided below the electric hoist, and the hook is connected to the electric hoist through a wire rope, characterized in that: A lubrication mechanism is provided on the lifting trolley below the electric hoist, and the lubrication mechanism includes two vertical plates symmetrically arranged on both sides of the wire rope, the top ends of the vertical plates are fixed to the bottom end of the lifting trolley, and two horizontal and spaced sliding rods are fixed between the two vertical plates. A support block is slidably connected to the sliding rod, and a conical placement through hole is provided on the top end of the support block. The wire rope passes through the placement through hole and extends to the bottom of the support block. A sponge block for brushing lubricating oil on the wire rope is provided in the placement through hole, and a vertically arranged cylinder is fixed on the top end of the support block. An oil storage tank for storing lubricating oil is provided on the lifting trolley, an oil pipe is provided between the oil storage tank and the cylinder, and an electromagnetic valve is provided on the oil pipe.

2. The bridge crane with wire rope lubrication function according to claim 1, characterized in that: The sponge block matches the placement through hole, the sponge block is divided into two pieces, and a lubrication channel for the steel wire rope to pass through is opened on the sponge block.

3. The bridge crane with wire rope lubrication function according to claim 2, characterized in that: Two symmetrically arranged glands are detachably fixed on the top of the cylinder body. The two glands form a ring shape. One of the glands is provided with an oil filling hole, and the lower end of the oil pipe is connected to the oil filling hole.

4. The bridge crane with wire rope lubrication function according to claim 1, characterized in that: The top of the oil storage tank is detachably provided with a protective cover.

5. The bridge crane with wire rope lubrication function according to claim 1, characterized in that: The crane beam frame includes two horizontal and laterally spaced main beams and two longitudinally arranged supporting beams. The ends of the main beams are fixed on the supporting beams, and the longitudinal movement mechanisms are assembled at both ends of the supporting beams.

6. The bridge crane with wire rope lubrication function according to claim 5, characterized in that: Buffers are detachably provided at both ends of the supporting beam.

7. The bridge crane with wire rope lubrication function according to claim 1, characterized in that: The lifting trolley comprises a frame, a plurality of supporting plates are arranged between the frames, the electric hoist is fixed on the top end of the supporting plates, and the vertical plate is fixed on the bottom end of the supporting plates.

Citation Information

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