Efficient rotary filling production line for daily chemical products
By designing a rotary filling production line for efficient daily chemicals, and using components such as special-shaped wheels, discs, rotating discs and telescopic cylinders, the problems of low efficiency and low automation in the traditional filling production line are solved, and the rapid accuracy of the filling process and high automation of the production line are achieved, reducing costs and improving quality.
Patent Information
- Application Number
- CN202421505952.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-06-28
AI Technical Summary
The traditional filling production lines have low production efficiency, low degree of automation, and difficult precision control, resulting in high production costs and difficulty in meeting market demand, and increase the intensity of personnel work.
A high-efficiency daily chemical rotary filling production line is designed, using components such as main carrier rack, raw material box, filling port, rotary disc, special-shaped wheel, disc, telescopic cylinder and protective rod. Through the cooperation of special-shaped wheel and disc, the rotation of the rotary disc can be achieved at a fixed angle, and the rapid and precise filling is achieved with the telescopic cylinder and filling port, and the protective rod and limit plate are used to prevent the filling bottle from falling.
The filling process is achieved quickly and accurately, the degree of automation of the production line is improved, manual intervention is reduced, production costs are reduced, production efficiency and product quality are improved.
Smart Images
Figure CN222833975U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of daily chemical product production, in particular to a high-efficiency daily chemical product rotary filling production line. Background Art
[0002] With the continuous development of modern industrial technology, the daily chemical industry has increasingly higher requirements for production efficiency and product quality. As an important link in the production process of daily chemical products, the level of automation, efficiency and precision of filling directly affects the quality and production efficiency of the product.
[0003] Traditional filling production lines often have problems such as low production efficiency, low degree of automation, and difficulty in precision control. On the one hand, traditional filling production lines are difficult to achieve efficient and continuous production, resulting in high production costs and difficulty in meeting market demand. In addition, manual intervention is required during the production process, and the degree of automation is not high, which makes it impossible to effectively improve production efficiency and increases the workload of personnel.
[0004] In view of this, a high-efficiency daily chemical product rotary filling production line is provided to overcome the above-mentioned defects. Utility Model Content
[0005] The purpose of the utility model is to provide a high-efficiency daily chemical product rotary filling production line to solve the problems raised in the above background technology.
[0006] In order to solve the above technical problems, the utility model provides an efficient daily chemical product rotary filling production line, including a main carrier frame, a raw material box and a filling port, a mounting plate is arranged on the top surface of the main carrier frame, a rotatable rotating disk is arranged above the mounting plate, a supporting tray is fixedly installed above the mounting plate, a first conveyor belt and a second conveyor belt are respectively arranged on both sides of the main carrier frame, a rotatable special-shaped wheel is arranged at the bottom of the mounting plate, a disc is rotatably installed on one side of the special-shaped wheel, and the disc is adapted to the special-shaped wheel.
[0007] Furthermore, a loading plate is fixedly installed on the top of the main carrier frame, the raw material box is fixedly installed on the rear side of the outer wall of the loading plate, a telescopic cylinder is installed on the front side of the outer wall of the loading plate, a filling port is fixedly connected to the bottom of the telescopic cylinder, and the filling port is connected to the raw material box by a hose.
[0008] Furthermore, the specific number of the rotating disks is two, the two rotating disks are respectively distributed at different heights, and a circular groove is provided at the edge of the outer wall of the rotating disk.
[0009] Furthermore, a limit plate is fixedly installed at the edge of the top surface of the support tray, and a square notch is opened on the outer wall of the support tray at a position close to the second conveyor belt.
[0010] Furthermore, auxiliary bearing frames are fixedly connected to both sides of the main bearing frame, and the first conveyor belt and the second conveyor belt are fixedly installed on the top surface of the auxiliary bearing frame.
[0011] Furthermore, protection bars are installed on the top surfaces of the first conveyor belt and the second conveyor belt.
[0012] Furthermore, an arc groove and a straight groove are provided on the outer wall of the special-shaped wheel, and a column and a limit block are fixedly installed on the bottom surface of the disc.
[0013] Furthermore, the limit block is matched with the arc groove, and the column is matched with the straight groove.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] By setting special-shaped wheels, discs and rotating discs, the rotating disc in the device can complete the rotation at a fixed angle. In conjunction with the telescopic cylinder and the filling port, the filling work can be completed quickly and accurately. At the same time, the device has a very high degree of automation and does not require human assistance during normal operation, which improves the practicability of the device.
[0016] By setting a protective rod and installing a limit plate on the top surface of the tray, the device will not fall easily during the process of conveying the filling bottles, making the operation of the device more stable. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of the utility model;
[0018] Figure 2 It is a three-dimensional structural schematic diagram of the bottom of the utility model;
[0019] Figure 3 It is a three-dimensional structural schematic diagram of the side of the utility model;
[0020] Figure 4 for Figure 2 Schematic diagram of the enlarged structure at point A in the middle.
[0021] In the figure: 1, main bearing frame; 2, mounting plate; 3, first conveyor belt; 4, auxiliary bearing frame; 5, driving motor; 6, loading plate; 7, raw material box; 8, telescopic cylinder; 9, filling port; 10, limit plate; 11, filling bottle; 12, protection rod; 13, rotating disk; 14, bearing tray; 15, square notch; 16, second conveyor belt;
[0022] 17, special-shaped wheel; 171, arc groove; 172, straight groove;
[0023] 18. disc; 181. column; 182. limit block. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] Embodiment 1
[0026] See also Figure 1-4 A high-efficiency daily chemical product rotary filling production line includes a main carrier frame 1, a raw material box 7 and a filling port 9. A mounting plate 2 is arranged on the top surface of the main carrier frame 1, a rotatable rotating disk 13 is arranged above the mounting plate 2, a supporting tray 14 is fixedly installed above the mounting plate 2, a first conveyor belt 3 and a second conveyor belt 16 are respectively arranged on both sides of the main carrier frame 1, a rotatable special-shaped wheel 17 is arranged at the bottom of the mounting plate 2, a disc 18 is rotatably installed on one side of the special-shaped wheel 17, and the disc 18 is adapted to the special-shaped wheel 17.
[0027] For further information, see Figure 1-3 A loading plate 6 is fixedly installed on the top of the main carrier frame 1, a raw material box 7 is fixedly installed on the rear side of the outer wall of the loading plate 6, a telescopic cylinder 8 is installed on the front side of the outer wall of the loading plate 6, a filling port 9 is fixedly connected to the bottom of the telescopic cylinder 8, and the filling port 9 is connected to the raw material box 7 through a hose. By setting the loading plate 6, the raw material box 7 and the telescopic cylinder 8 can be stably installed. By connecting the filling port 9 at the bottom of the telescopic cylinder 8, the device can drive the filling port 9 to be close to the filling bottle 11 through the telescopic cylinder 8.
[0028] For further information, see Figure 1 The specific number of the rotating disks 13 is two, and the two rotating disks 13 are respectively distributed at different heights. A circular groove is provided at the edge of the outer wall of the rotating disk 13. By setting the specific number of the rotating disks 13 to two, and setting the two rotating disks 13 at different heights, and finally setting the circular groove at the edge of the outer wall of the rotating disk 13, the rotating disk 13 can straighten the filling bottle 11 from different heights when docking the filling bottle 11, thereby preventing the filling bottle 11 from tipping over during the transfer process.
[0029] In addition, an arc groove 171 and a straight notch 172 are provided on the outer wall of the special-shaped wheel 17, and a column 181 and a stopper 182 are fixedly installed on the bottom surface of the disc 18, and the stopper 182 is adapted to the arc groove 171, and the column 181 is adapted to the straight notch 172. By setting the column 181 and the stopper 182 and the arc groove 171 and the straight notch 172, and setting the stopper 182 to be adapted to the arc groove 171, and the column 181 is adapted to the straight notch 172, the disc 18 can penetrate into the straight notch 172 through the column 181 during the rotation process, thereby driving the special-shaped wheel 17 to rotate, and at the same time, the stopper 182 is rotated and embedded in the arc groove 171 to prevent the special-shaped wheel 17 from rotating excessively, so that the column 181 can stably enter the straight notch 172. Therefore, the disc 18 can drive the special-shaped wheel 17 to perform stable intermittent rotation.
[0030] It should be noted that a motor is installed on the top surface of the mounting plate 2, the bottom of the motor is connected to the transmission disc 18, the top of the special-shaped wheel 17 is fixedly connected to a rotating rod, the rotating rod is rotatably installed in the mounting plate 2, the top of the rotating rod is fixedly connected to two rotating discs 13, and a circular through groove is opened in the middle of the top surface of the rotating disc 13, and the existence of the circular through groove allows the rotating rod to rotate smoothly.
[0031] The two sides of the main carrier frame 1 are fixedly connected to the auxiliary carrier frame 4, and the first conveyor belt 3 and the second conveyor belt 16 are fixedly installed on the top surface of the auxiliary carrier frame 4.
[0032] During specific implementation, the user needs to start the driving motor 5 and the motor above the mounting plate 2, so that the first conveyor belt 3 starts to run and the two rotating disks 13 start to rotate synchronously and intermittently. The filling bottle 11 is transferred from the top surface of the first conveyor belt 3 to the top surface of the supporting tray 14, and will be limited by the rotating disk 13 mounted on the disc 18 until the circular groove moves to the front of the filling bottle 11. It will be pushed forward by the first conveyor belt 3 and embedded in the circular groove. The subsequent rotation of the rotating disk 13 will convey the filling bottle 11 to the bottom of the filling port 9. At this time, the telescopic cylinder 8 drives the filling port 9 to fit the top surface of the filling bottle 11 and inject the relevant liquid into the filling bottle 11. After the injection is completed, it is driven by the rotating disk 13 again until it is transferred to the top of the second conveyor belt 16 and driven to the next step by the second conveyor belt 16, thereby completing the entire filling process.
[0033] By providing the special-shaped wheel 17, the disc 18 and the rotating disc 13, the rotating disc 13 in the device can complete the rotation at a fixed angle, and the filling work can be completed quickly and accurately in cooperation with the telescopic cylinder 8 and the filling port 9. At the same time, the degree of automation of the device is extremely high, and no human assistance is required during normal operation, which improves the practicability of the device.
[0034] Embodiment 2
[0035] Based on Example 1, please refer to Figure 1-4 A high-efficiency rotary filling production line for daily chemical products, wherein a limit plate 10 is fixedly installed at the edge of the top surface of a support tray 14, a square notch 15 is opened on the outer wall of the support tray 14 near the second conveyor belt 16, and a protective rod 12 is installed on the top surface of the first conveyor belt 3 and the second conveyor belt 16.
[0036] In specific implementation, during the transmission of the filled bottles 11 on the top surface of the first conveyor belt 3, the protective rod 12 will protect the filled bottles 11 to prevent the sides of the filled bottles 11 from falling. After passing through the first conveyor belt 3, the filled bottles 11 will be directly carried by the supporting tray 14 and moved by the rotating disk 13. The limiting plate 10 installed at the edge of the supporting tray 14 prevents the filled bottles 11 from falling easily during the transmission process. The supporting tray 14 is provided with a square slot 15 near the second conveyor belt 16, so that the filled bottles 11 can smoothly fall onto the second conveyor belt 16 through the square slot 15, thereby ensuring the smooth operation of the device.
[0037] By providing the protection rod 12 and installing the limit plate 10 on the top surface of the tray 14, the device will not fall easily during the process of conveying the filling bottle 11, so that the operation of the device is more stable.
[0038] Working principle: the user needs to start the driving motor 5 and the motor above the mounting plate 2, so that the first conveyor belt 3 starts to run and the two rotating disks 13 start to rotate synchronously and intermittently. The filling bottle 11 is transferred from the top surface of the first conveyor belt 3 to the top surface of the tray 14, and will be limited by the rotating disk 13 mounted on the disc 18 until the circular groove moves to the front of the filling bottle 11. It will be pushed forward by the first conveyor belt 3 and embedded in the circular groove. The subsequent rotation of the rotating disk 13 will convey the filling bottle 11 to the bottom of the filling port 9. At this time, the telescopic cylinder 8 drives the filling port 9 to fit the top surface of the filling bottle 11 and inject the relevant liquid into the filling bottle 11. After the injection is completed, it is driven by the rotating disk 13 again until it is transferred to the top of the second conveyor belt 16 and driven to the next step by the second conveyor belt 16, thereby completing the entire filling process.
[0039] When the filled bottles 11 are transported on the top surface of the first conveyor belt 3, the protective rod 12 will protect the filled bottles 11 to prevent the sides of the filled bottles 11 from falling. After passing through the first conveyor belt 3, the filled bottles 11 will be directly carried by the supporting tray 14 and moved by the rotating disk 13. The limiting plate 10 installed at the edge of the supporting tray 14 prevents the filled bottles 11 from falling easily during the transportation process. The supporting tray 14 is provided with a square notch 15 near the second conveyor belt 16, so that the filled bottles 11 can smoothly fall onto the second conveyor belt 16 through the square notch 15, thereby ensuring the smooth operation of the device.
[0040] By providing the special-shaped wheel 17, the disc 18 and the rotating disc 13, the rotating disc 13 in the device can complete the rotation at a fixed angle, and the filling work can be completed quickly and accurately in cooperation with the telescopic cylinder 8 and the filling port 9. At the same time, the degree of automation of the device is extremely high, and no human assistance is required during normal operation, which improves the practicability of the device.
[0041] By providing the protection rod 12 and installing the limit plate 10 on the top surface of the tray 14, the device will not fall easily during the process of conveying the filling bottle 11, so that the operation of the device is more stable.
Claims
1. An efficient rotary filling production line for daily chemical products, comprising a main carrier frame (1), a raw material box (7) and a filling port (9), characterized in that: A mounting plate (2) is arranged on the top surface of the main bearing frame (1), a rotatable rotating disk (13) is arranged above the mounting plate (2), a supporting tray (14) is fixedly installed above the mounting plate (2), a first conveyor belt (3) and a second conveyor belt (16) are respectively arranged on both sides of the main bearing frame (1), a rotatable special-shaped wheel (17) is arranged at the bottom of the mounting plate (2), a disc (18) is rotatably installed on one side of the special-shaped wheel (17), and the disc (18) is adapted to the special-shaped wheel (17).
2. The high-efficiency rotary filling production line for daily chemicals as claimed in claim 1, characterized in that: A loading plate (6) is fixedly mounted above the main carrier frame (1), the raw material box (7) is fixedly mounted on the rear side of the outer wall of the loading plate (6), a telescopic cylinder (8) is mounted on the front side of the outer wall of the loading plate (6), a filling port (9) is fixedly connected to the bottom of the telescopic cylinder (8), and the filling port (9) is connected to the raw material box (7) via a hose.
3. The high-efficiency rotary filling production line for daily chemicals as claimed in claim 1, characterized in that: The specific number of the rotating disks (13) is two. The two rotating disks (13) are respectively distributed at different heights. A circular groove is provided at the edge of the outer wall of the rotating disk (13).
4. The high-efficiency rotary filling production line for daily chemicals as claimed in claim 1, characterized in that: A limiting plate (10) is fixedly mounted on the edge of the top surface of the support tray (14), and a square notch (15) is provided on the outer wall of the support tray (14) at a position close to the second conveyor belt (16).
5. The high-efficiency rotary filling production line for daily chemicals as claimed in claim 1, characterized in that: Auxiliary bearing frames (4) are fixedly connected to both sides of the main bearing frame (1), and the first conveyor belt (3) and the second conveyor belt (16) are fixedly mounted on the top surface of the auxiliary bearing frame (4).
6. The high-efficiency rotary filling production line for daily chemicals as claimed in claim 1, characterized in that: Protection bars (12) are installed on the top surfaces of the first conveyor belt (3) and the second conveyor belt (16).
7. The high-efficiency rotary filling production line for daily chemicals as claimed in claim 1, characterized in that: An arc groove (171) and a straight groove (172) are provided on the outer wall of the special-shaped wheel (17), and a column (181) and a limit block (182) are fixedly mounted on the bottom surface of the disc (18).
8. The high-efficiency rotary filling production line for daily chemicals as claimed in claim 7, characterized in that: The limit block (182) is matched with the arc groove (171), and the upright column (181) is matched with the straight groove (172).