Adjusting mechanism for gauge distance of rotary cover plate of carding machine
By designing an adjustable distance adjustment mechanism between the brush roller and the cover plate in the carding machine, the gear system is used to achieve flexible adjustment of the distance, which solves the problem that the existing carding machine cannot adapt to the characteristics of different cotton raw materials, and improves the carding effect and equipment adaptability.
Patent Information
- Application Number
- CN202421519668.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-06-28
AI Technical Summary
In existing carding machines, the spacing between the brush roller and the cover plate cannot be adjusted, which makes it difficult to achieve the best carding effect when dealing with different varieties and quality of cotton raw materials, and it is easy to have insufficient or over-combing problems.
A card machine rotary cover separation adjustment mechanism is designed. By setting a card interface and a gear system in the frame, the brush roller is allowed to move along the card interface and mesh with the gear plate through the gear, thereby achieving flexible adjustment of the distance between the cover plate and the brush roller.
By adjusting the spacing, contact friction between the brush roller and the cover plate is avoided, fiber damage is prevented, and the adaptability and flexibility of the card machine is improved, meeting the modern textile industry's demand for high efficiency, high quality and diversification.
Smart Images
Figure CN222834460U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of carding machine equipment, in particular to an adjusting mechanism for the spacing of a rotary flat plate of a carding machine. Background Art
[0002] In the textile industry, the carding machine is a key equipment in the cotton processing process. It is mainly used to comb, loosen and remove impurities from cotton fibers to obtain clean and uniform fiber bundles, providing high-quality raw materials for subsequent textile processes. Among them, the cover plate and brush roller are important components of the carding machine, and the spacing setting between the two has a direct impact on the cleaning effect.
[0003] In existing carding machines, the gauge between the brush roller and the cover plate is usually fixed. Since the gauge cannot be adjusted, it is difficult for the carding machine to achieve the best carding effect when processing cotton raw materials of different varieties and qualities. Too large a gauge may lead to insufficient carding and excessive impurities; too small a gauge may lead to over-carding and damage the cotton fibers. Therefore, the existing carding machine cannot be adjusted according to the characteristics of the raw materials, process requirements or equipment status, which limits the adaptability and flexibility of the carding machine and cannot meet the modern textile industry's needs for high efficiency, high quality and diversity. Utility Model Content
[0004] In view of the fact that the distance between the brush roller and the cover plate in the above-mentioned existing cotton carding machine cannot be adjusted, which leads to the problem of insufficient combing or excessive combing when the cotton carding machine combs cotton raw materials of different varieties and qualities, the utility model provides a mechanism for adjusting the distance of the rotary cover plate of the cotton carding machine.
[0005] In order to solve the above technical problems, the utility model adopts the following technical solutions:
[0006] A mechanism for adjusting the spacing of a rotary cover plate of a cotton carding machine comprises a frame, a cover plate and a brush roller arranged in the frame, the frame having a left side wall and a right side wall, one side of the left side wall and one side of the right side wall both having a card interface, the brush roller being adapted to be arranged in the card interface and moving along the card interface, the brush roller being provided with a first card connector, the card interface being provided with a second card connector, the brush roller being adapted to be card-connected with the second card connector via the first card connector.
[0007] Furthermore, the first clamping member is fixed on both sides of the brush roller respectively, and the second clamping member is fixed on the lower side of the card interface.
[0008] Furthermore, a handle is fixed to one end of the brush roller.
[0009] Furthermore, the first clamping member is a gear, the second clamping member is a gear plate, and the gear is adapted to mesh with the gear plate.
[0010] Furthermore, the outer sides of the left side wall and the right side wall are both stepped, and both include a primary step and a secondary step, and the secondary step is located outside the primary step.
[0011] Furthermore, the roller shaft of the brush roller is adapted to the card interface, and the gear plate is fixed to the top of the secondary step.
[0012] Furthermore, the card interface is U-shaped.
[0013] The beneficial effect of the utility model is that the utility model can adjust the distance between the brush roller and the cover plate during the operation of the cover plate through the cooperation between the gear and the gear plate, thereby avoiding the problem of contact and friction between the brush roller and the cover plate needle cloth when the fibers are entangled, thereby causing damage to the cover plate needle cloth. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 Shown is a schematic diagram of the structural principle of an implementation method of the utility model.
[0015] Figure 2 Shown is a schematic structural diagram of the brush roller.
[0016] Figure 3 Shown is a schematic diagram of the installation of the brush roller and the left and right walls.
[0017] Figure 4 Shown Figure 3 Side view of. DETAILED DESCRIPTION
[0018] The utility model discloses a spacing adjustment mechanism for a rotary flat plate of a cotton carding machine. An implementation mode of the utility model is specifically described below in conjunction with the accompanying drawings.
[0019] like Figure 1 As shown, a mechanism for adjusting the gauge of a rotary flat plate of a carding machine comprises a frame 1, a flat plate and a brush roller arranged in the frame 1, wherein the brush roller is adjacent to the card clothing of the flat plate. Figure 2 As shown, the brush roller has a roller shaft 4, gears 6 are fixed to both sides of the roller shaft 4, and a handle 5 is fixed to the end of one end of the roller shaft 4.
[0020] Combination Figure 3 and Figure 4As shown, the frame 1 has a left side wall 2 and a right side wall 3, and one side of the left side wall 2 and one side of the right side wall 3 both have a U-shaped card interface 8. The lower outer parts of the left side wall 2 and the right side wall 3 are both stepped, including a primary step 9 and a secondary step, and the secondary step is located on the outer side of the first step. A gear plate 7 that is adapted and meshed with the gear 6 is fixed to the top of the secondary step. The roller shaft 4 is adapted to the card interface 8, and the gear 6 is located above the top of the primary step 9. Under the action of gravity, the gear 6 contacts and meshes with the gear plate 7, which can prevent the cover plate from causing the brush roller to move during rotation, and avoid the cover plate from separating from the brush roller. When in use, the staff observes the spacing between the cover plate needle cloth and the brush roller, and drives the gear 6 of the roller shaft 4 to rotate along the gear plate 7 through the handle 5, and the roller shaft 4 moves along the card interface 8. The utility model cooperates with the gear 6 and the gear plate 7 to flexibly adjust the spacing between the brush roller and the cover plate during the operation of the carding machine, thereby avoiding the problem of contact and friction between the brush roller and the cover plate needle clothing when the fibers are entangled, thereby causing damage to the cover plate needle clothing.
[0021] Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by technicians in this technical field within the essential scope of the present invention should also fall within the protection scope of the present invention.
Claims
1. A mechanism for adjusting the gauge of a rotary flat plate of a carding machine, characterized in that: The invention comprises a frame (1) and a cover plate and a brush roller arranged in the frame (1); the frame (1) has a left side wall (2) and a right side wall (3); one side of the left side wall (2) and one side of the right side wall (3) both have a card interface (8); the brush roller is adapted to be arranged in the card interface (8) and moves along the card interface (8); a first card connector is arranged on the brush roller, and a second card connector is arranged on the card interface (8); the brush roller is adapted to be card-connected with the second card connector via the first card connector.
2. The adjusting mechanism for the gauge of the rotary flat plate of a carding machine according to claim 1, characterized in that: The first clamping parts are respectively fixed on both sides of the brush roller, and the second clamping parts are fixed on the lower side of the clamping interface (8).
3. The adjusting mechanism for the gauge of the rotary flat plate of a carding machine according to claim 1, characterized in that: A handle (5) is fixed at one end of the brush roller.
4. The adjusting mechanism for the gauge of the rotary flat plate of a carding machine according to claim 1, characterized in that: The first clamping member is a gear (6), the second clamping member is a gear plate (7), and the gear (6) is adapted to mesh with the gear plate (7).
5. The adjusting mechanism for the gauge of the rotary flat plate of a carding machine according to claim 4, characterized in that: The outer sides of the left side wall (2) and the right side wall (3) are both stepped, and both include a primary step (9) and a secondary step (10), wherein the secondary step (10) is located on the outer side of the primary step (9).
6. The adjusting mechanism for the gauge of the rotary flat plate of a carding machine according to claim 5, characterized in that: The roller shaft (4) of the brush roller is matched with the card interface (8), and the gear plate (7) is fixed on the top of the secondary step (10).
7. The adjusting mechanism for the gauge of the rotary flat plate of a carding machine according to claim 6, characterized in that: The card interface (8) is U-shaped.