Intelligent numerical control gabion mesh knitting machine

By designing vacuum and filtering mechanisms in the intelligent CNC gauge weaving machine, the problems caused by metal debris in the production process are solved, and effective absorption and filtration of metal debris are achieved, ensuring product quality and machine stability.

CN222834524UActive Publication Date: 2025-05-06天津旭华塑料制品有限公司
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Patent Information

Application Number
CN202421416722.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-20
Publication Date
2025-05-06
Estimated Expiration
2034-06-20

AI Technical Summary

Technical Problem

During the production process, especially during the winding stage, metal debris will be produced. If it cannot be effectively processed, it may affect the quality of the gauge and interfere with the normal operation of the machine.

Method used

An intelligent CNC gauge mesh braiding machine is designed, including a base, a rack, a vacuum cleaner and a filtering and suction mechanism. The vacuum cleaner mechanism includes a servo motor, a vacuum cleaner, a drive shaft and a sealing plate. It generates suction force through a centrifugal fan, sucks metal debris in and filters through the filter plate.

Benefits of technology

Effectively remove and filter metal debris produced during production and winding, ensuring the quality of the gauge grid and avoiding interference to the machine.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an intelligent numerical control gabion mesh knitting machine, which relates to the technical field of gabion mesh knitting machines and comprises a base, a rack is fixedly mounted on the rear side of the top of the base, and a dust collection mechanism and a filtering and sucking mechanism are respectively arranged on the front side and the rear side of the top of the base; the dust collection mechanism comprises a servo motor, a dust collection hopper, a driving shaft rod, a sealing plate, a supporting rod and a fixing ring sleeve. According to the intelligent numerical control gabion mesh knitting machine, the dust collection mechanism is arranged at the bottom of the knitting mechanism, metal chippings can be conveniently sucked and removed, specifically, a centrifugal fan can work, so that a dust collection hopper generates suction force, and the falling metal chippings can be directly adsorbed; and after suction, the metal chippings can be directly fed into the filtering and sucking mechanism through the dust suction hose, so that the metal chippings generated in the production process and the winding process can be effectively sucked, and the quality of the gabion grid is guaranteed.
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Description

Technical Field

[0001] The utility model belongs to the technical field of Binge net weaving machines, in particular to an intelligent numerically controlled Binge net weaving machine. Background Art

[0002] Intelligent CNC Binge Net Weaving Machine is a high-tech automated mechanical equipment, which uses CNC technology to precisely control the weaving process of the machine, this machine is usually used to produce Binge Net, also known as hexagonal net or honeycomb net, which is a mesh structure woven from metal wire or synthetic fiber, with good flexibility and durability.

[0003] The current intelligent CNC Binge mesh weaving machine will generate metal debris during the production process, especially in the winding stage. These debris come from the wear and tear of the metal wire or the friction of machine parts during the weaving process. Therefore, if the metal debris cannot be effectively handled, the generation of metal debris may affect the quality of the Binge mesh and may even interfere with the normal operation of the machine. Utility Model Content

[0004] The purpose of the utility model is to provide an intelligent numerically controlled Binge mesh weaving machine, aiming to solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] An intelligent numerically controlled Binger mesh weaving machine comprises a base, a frame is fixedly mounted on the rear side of the top of the base, and a dust suction mechanism and a filtering and suction mechanism are respectively arranged on the front and rear sides of the top of the base;

[0007] The dust suction mechanism includes a servo motor, a dust suction hopper, a driving shaft, a sealing plate, a support rod and a fixed ring sleeve. The fixed ring sleeve is sleeved on both sides of the driving shaft surface. The support rod is fixedly sleeved on the surface of the fixed ring sleeve. A dust suction hopper is arranged on the top of the support rod. The servo motor is fixedly installed on the left side of the frame and is fixedly connected to the left side of the driving shaft through a coupling. Sealing plates are arranged on both sides of the back side of the dust suction mechanism.

[0008] As a preferred solution of the utility model, threaded holes are provided on both upper and lower sides of the top of the support rod, and fastening bolts are provided on both sides of the inner cavity of the dust hopper, and the ends of the fastening bolts are threadedly connected to the threaded holes.

[0009] As a preferred solution of the utility model, connecting pipe heads are fixedly installed on both sides of the filtering and suction mechanism, one end of a dust suction hose is fixedly installed on the back side of the sealing plate, and the other end of the dust suction hose is fixedly connected to the connecting pipe head.

[0010] As a preferred solution of the utility model, a weaving mechanism is arranged on the top of the frame, exhaust ports are opened on both sides of the back of the filtering and suction mechanism, and a dustproof net is fixedly installed in the inner cavity of the exhaust port.

[0011] As a preferred solution of the utility model, driving guide rails are fixedly installed on both sides of the inner side of the frame near the top, a limiting groove is provided on the inner side of the driving guide rail, a driving sleeve is clamped and installed on the inner side of the limiting groove, a driving shaft is provided on the inner side of the driving sleeve, a cleaning rod is fixedly installed on the inner side of the driving shaft, and a cleaning brush is fixedly installed on the front surface of the cleaning rod.

[0012] As a preferred solution of the utility model, the filtering and suction mechanism includes a centrifugal fan, a pipe, a filter screen and a limiting slot seat. The centrifugal fan is fixedly installed at the center of the inner cavity of the filtering and suction mechanism. The number of the pipes is two, and they are respectively fixedly installed on both sides of the centrifugal fan. The limiting slot seats are respectively fixedly installed on the top and bottom of the inner cavity of the filtering and suction mechanism, and the filter screen plate is clamped and installed on the inner side of the limiting slot seat.

[0013] As a preferred solution of the utility model, a support frame is fixedly installed on the front side of the top of the base, shaft seats are fixedly installed on both sides of the top of the support frame, a winding shaft rod is arranged on the top of the shaft seat, and a return spring is arranged on the right side of the surface of the winding shaft rod.

[0014] The beneficial effects of the utility model are:

[0015] By arranging the dust suction mechanism at the bottom of the weaving mechanism, the metal debris can be easily sucked away. Specifically, the centrifugal fan can be used to generate suction in the dust hopper, and the fallen metal debris can be directly adsorbed and processed. After suction, the metal debris can be directly sent to the filtering and suction mechanism through the dust suction hose, so that the metal debris generated during the production process and the winding process can be effectively sucked away, thereby ensuring the quality of the Binge mesh and avoiding interference with the machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following is a brief introduction to the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:

[0017] Figure 1 It is a schematic diagram of the overall structure provided by an embodiment of the utility model;

[0018] Figure 2It is a schematic diagram of the structure of the dust collection mechanism provided by the embodiment of the utility model;

[0019] Figure 3 It is a rear view of the dust collection mechanism structure provided by an embodiment of the utility model;

[0020] Figure 4 It is a partial cross-sectional view of the filtering and suction structure provided by the embodiment of the utility model;

[0021] Figure 5 It is a schematic diagram of the support rod structure provided by an embodiment of the utility model.

[0022] In the figure: 1. base; 2. frame; 3. support frame; 4. dust suction mechanism; 401. servo motor; 402. dust suction hopper; 403. drive shaft; 404. sealing plate; 405. support rod; 406. fixed ring sleeve; 5. filter suction mechanism; 501. centrifugal fan; 502. pipeline; 503. filter screen; 504. limit slot seat; 6. weaving mechanism; 7. cleaning rod; 8. driving guide rail; 9. driving sleeve; 10. driving shaft; 11. limit slot; 12. cleaning brush; 13. shaft seat; 14. winding shaft; 15. reset spring; 16. fastening bolt; 17. connecting pipe head; 18. dust suction hose; 19. dustproof net; 20. exhaust port; 21. threaded hole. DETAILED DESCRIPTION

[0023] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0024] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0025] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0026] Example 1

[0027] Reference Figure 1-5 , which is the first embodiment of the utility model, and provides an intelligent CNC Binge mesh weaving machine, comprising a base 1, a frame 2 is fixedly installed on the rear side of the top of the base 1, and a dust suction mechanism 4 and a filtering suction mechanism 5 are respectively arranged on the front and rear sides of the top of the base 1;

[0028] The dust collection mechanism 4 includes a servo motor 401, a dust hopper 402, a driving shaft 403, a sealing plate 404, a support rod 405 and a fixed ring sleeve 406. The fixed ring sleeve 406 is sleeved on both sides of the surface of the driving shaft 403. The support rod 405 is fixedly sleeved on the surface of the fixed ring sleeve 406. The dust collection hopper 402 is arranged on the top of the support rod 405. The servo motor 401 is fixedly installed on the left side of the frame 2 and is fixedly connected to the left side of the driving shaft 403 through a coupling. Sealing plates 404 are arranged on both sides of the back side of the dust collection mechanism 4.

[0029] Specifically, threaded holes 21 are provided on both upper and lower sides of the top of the support rod 405 , and fastening bolts 16 are provided on both sides of the inner cavity of the dust hopper 402 , and the ends of the fastening bolts 16 are threadedly connected to the threaded holes 21 .

[0030] Furthermore, the fastening bolt 16 can pass through the dust hopper 402 and be directly threadedly connected to the threaded hole 21 located at the top of the support rod 405, thereby realizing the installation of the dust hopper 402 and facilitating the disassembly of the dust hopper 402, making it convenient for personnel to clean up the debris accumulated inside the dust hopper 402.

[0031] Specifically, connecting pipe heads 17 are fixedly installed on both sides of the filtering and suction mechanism 5 , one end of a dust suction hose 18 is fixedly installed on the back side of the sealing plate 404 , and the other end of the dust suction hose 18 is fixedly connected to the connecting pipe head 17 .

[0032] Furthermore, one end of the dust suction hose 18 can be directly installed on the back of the filtering and suction mechanism 5 through the sealing plate 404, and fixedly connected to the other end of the dust suction hose 18 through the connecting pipe head 17 to achieve the suction of metal debris, dust, etc.

[0033] Specifically, a weaving mechanism 6 is disposed on the top of the frame 2 , exhaust ports 20 are provided on both sides of the back of the filtering and suction mechanism 5 , and a dustproof net 19 is fixedly installed in the inner cavity of the exhaust port 20 .

[0034] Furthermore, the weaving mechanism 6 is responsible for weaving the input wire into a Binger mesh, and the weaving mechanism 6 includes multiple weaving needles and a corresponding driving system, and the wind force generated in the filtering and suction mechanism 5 can be discharged through the exhaust port 20, and the dustproof net 19 can effectively prevent dust from entering the filtering and suction mechanism 5 through the exhaust port 20.

[0035] Specifically, driving guide rails 8 are fixedly installed on both sides of the inner side of the frame 2 near the top, a limiting groove 11 is provided on the inner side of the driving guide rail 8, a driving sleeve 9 is installed on the inner side of the limiting groove 11, a driving shaft 10 is provided on the inner side of the driving sleeve 9, a cleaning rod 7 is fixedly installed on the inner side of the driving shaft 10, and a cleaning brush 12 is fixedly installed on the surface of the front side of the cleaning rod 7.

[0036] Furthermore, the driving sleeve 9 can be electrically driven to move horizontally inside the driving guide rail 8, and can drive the cleaning rod 7 to move together during the movement. The cleaning brush 12 arranged on the surface of the cleaning rod 7 can directly clean the metal debris and the like on the surface of the Binger mesh.

[0037] Specifically, the filtering and suction mechanism 5 includes a centrifugal fan 501, a pipe 502, a filter screen plate 503 and a limiting slot seat 504. The centrifugal fan 501 is fixedly installed at the center of the inner cavity of the filtering and suction mechanism 5. There are two pipes 502, which are respectively fixedly installed on both sides of the centrifugal fan 501. The limiting slot seats 504 are respectively fixedly installed on the top and bottom of the inner cavity of the filtering and suction mechanism 5. The filter screen plate 503 is clamped and installed on the inner side of the limiting slot seat 504.

[0038] Furthermore, the centrifugal fan 501 can generate suction to remove metal debris, and the filter plate 503 can filter the sucked metal debris, and the limiting slot seat 504 can support and fix the filter plate 503.

[0039] Specifically, a support frame 3 is fixedly installed on the front side of the top of the base 1, and shaft seats 13 are fixedly installed on both sides of the top of the support frame 3. A winding shaft rod 14 is arranged on the top of the shaft seat 13, and a return spring 15 is arranged on the right side of the surface of the winding shaft rod 14.

[0040] Furthermore, the woven Binger net can be directly rolled up into a roll through the rolling shaft 14, which is convenient for storage and transportation, and the fixed position can be automatically adjusted through the reset spring 15 so as to be suitable for Binger nets of various sizes.

[0041] Working principle: The dust collecting mechanism 4 is arranged at the bottom of the weaving mechanism 6 and also near the rear side of the reeling shaft 14. The weaving mechanism 6 is responsible for weaving the wire material fed into the Binge net, and the weaving mechanism 6 includes a plurality of weaving needles and a corresponding driving system. After the Binge net is processed, the woven Binge net can be directly rolled up into a roll through the reeling shaft 14. The reset spring 15 can automatically adjust the fixed position to facilitate the application of Binge nets of various sizes. Then, the driving sleeve 9 can be electrically driven to move horizontally on the inner side of the driving guide rail 8, and can drive the cleaning rod 7 to move together during the movement. The cleaning brush 12 arranged on the surface of the cleaning rod 7 can directly clean the metal debris on the surface of the Binger mesh. The cleaned metal debris will directly enter the dust hopper 402. The dust hopper 402 can cooperate with the dust hose 18 to send the sucked metal debris into the filtering and suction mechanism 5. The centrifugal fan 501 can generate suction to achieve the suction of metal debris, and the servo motor 401 can drive the driving shaft 403 to rotate. While the driving shaft 403 rotates, it can drive the dust hopper 402 to adjust its angle, so as to better perform the suction work.

[0042] In summary, the overall beneficial effect of Example 1 is as follows: by setting the dust suction mechanism 4 at the bottom of the weaving mechanism 6, the metal debris can be easily sucked away. Specifically, the centrifugal fan 501 can be used to make the dust suction hopper 402 generate suction, and the fallen metal debris can be directly adsorbed and processed. After suction, the metal debris can be directly sent to the filtering and suction mechanism 5 through the dust suction hose 18, so that the metal debris generated during the production process and the winding process can be effectively sucked away, thereby ensuring the quality of the Binge mesh and avoiding interference with the machine.

[0043] Importantly, it should be noted that the construction and arrangement of the present application shown in a plurality of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and ratio of various elements, and parameter values ​​(e.g., temperature, pressure, etc.), installation arrangements, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, the element shown as integrally formed can be composed of multiple parts or elements, the position of the element can be inverted or otherwise changed, and the nature or number or position of the discrete element can be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present utility model. The order or sequence of any process or method steps can be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and is not only structurally equivalent but also an equivalent structure. Without departing from the scope of the present invention, other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the present invention is not limited to a specific embodiment, but extends to various modifications that still fall within the scope of the appended claims.

[0044] Additionally, in order to provide a concise description of example embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.

[0045] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.

[0046] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. Intelligent CNC Binge mesh weaving machine, characterized by: It comprises a base (1), a frame (2) is fixedly mounted on the rear side of the top of the base (1), and a dust suction mechanism (4) and a filtering suction mechanism (5) are respectively arranged on the front and rear sides of the top of the base (1); The dust suction mechanism (4) comprises a servo motor (401), a dust suction hopper (402), a driving shaft (403), a sealing plate (404), a support rod (405) and a fixing ring sleeve (406); the fixing ring sleeve (406) is sleeved on both sides of the surface of the driving shaft (403); the support rod (405) is fixedly sleeved on the surface of the fixing ring sleeve (406); a dust suction hopper (402) is arranged on the top of the support rod (405); the servo motor (401) is fixedly installed on the left side of the frame (2) and is fixedly connected to the left side of the driving shaft (403) through a coupling; and sealing plates (404) are arranged on both sides of the back side of the dust suction mechanism (4).

2. The intelligent numerically controlled Binge mesh weaving machine according to claim 1 is characterized in that: The top of the support rod (405) is provided with threaded holes (21) on both upper and lower sides, and the inner cavity of the dust hopper (402) is provided with fastening bolts (16) on both sides, and the ends of the fastening bolts (16) are threadedly connected to the threaded holes (21).

3. The intelligent numerically controlled Binge mesh weaving machine according to claim 1 is characterized in that: Connecting pipe heads (17) are fixedly mounted on both sides of the filtering and suction mechanism (5), one end of a dust suction hose (18) is fixedly mounted on the back side of the sealing plate (404), and the other end of the dust suction hose (18) is fixedly connected to the connecting pipe head (17).

4. The intelligent numerically controlled Binge mesh weaving machine according to claim 1 is characterized in that: A weaving mechanism (6) is arranged on the top of the frame (2), exhaust ports (20) are provided on both sides of the back of the filtering and suction mechanism (5), and a dustproof net (19) is fixedly installed in the inner cavity of the exhaust port (20).

5. The intelligent numerically controlled Binge mesh weaving machine according to claim 1 is characterized in that: A driving guide rail (8) is fixedly mounted on both sides of the inner side of the frame (2) near the top, a limiting groove (11) is provided on the inner side of the driving guide rail (8), a driving sleeve (9) is mounted on the inner side of the limiting groove (11), a driving shaft (10) is arranged on the inner side of the driving sleeve (9), a cleaning rod (7) is fixedly mounted on the inner side of the driving shaft (10), and a cleaning brush (12) is fixedly mounted on the front surface of the cleaning rod (7).

6. The intelligent numerically controlled Binge mesh weaving machine according to claim 1, characterized in that: The filtering and suction mechanism (5) comprises a centrifugal fan (501), a pipe (502), a filter screen plate (503) and a limiting slot seat (504); the centrifugal fan (501) is fixedly mounted at the center of the inner cavity of the filtering and suction mechanism (5); there are two pipes (502) and they are respectively fixedly mounted on two sides of the centrifugal fan (501); the limiting slot seat (504) is respectively fixedly mounted on the top and bottom of the inner cavity of the filtering and suction mechanism (5); and the filter screen plate (503) is clamped and mounted on the inner side of the limiting slot seat (504).

7. The intelligent numerically controlled Binge mesh weaving machine according to claim 1 is characterized in that: A support frame (3) is fixedly mounted on the front side of the top of the base (1), shaft seats (13) are fixedly mounted on both sides of the top of the support frame (3), a winding shaft rod (14) is arranged on the top of the shaft seat (13), and a return spring (15) is arranged on the right side of the surface of the winding shaft rod (14).