Real-time monitoring napping machine

By integrating real-time monitoring and cleaning functions in the wool puller, the problem of mini-blasting dregs spreading into dust and wool puller cleaning requires shutdown, achieving a more efficient and safe production process.

CN222834583UActive Publication Date: 2025-05-06JIANG YIN QUANYI SPINNING & WEAVING CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421868103.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-05
Publication Date
2025-05-06
Estimated Expiration
2034-08-05

AI Technical Summary

Technical Problem

During the use of existing hair pullers, micro hair drips diffuse into dust, peripheral humidification equipment is required, and cleaning of hair pull rollers requires shutdown operation, affecting production efficiency.

Method used

A real-time monitoring wool puller is designed, equipped with feed monitoring components, wet structure, wool pull monitoring components, cleaning machines and air quality monitoring machines, real-time monitoring and real-time monitoring of dust problems during operation, and cleaning wool puller rollers without shutting down.

Benefits of technology

By monitoring and handling dust problems in real time, the safety and hygiene of the production environment are improved; at the same time, the wool rollers are cleaned without shutdown, and the production efficiency is improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222834583U_ABST
    Figure CN222834583U_ABST
Patent Text Reader

Abstract

The utility model discloses a real-time monitoring napping machine which comprises a machine box, a feeding roller set, a feeding roller set and a napping roller set, the feeding roller set is arranged on the machine box, the napping roller set is arranged on a support of the feeding roller set, and the real-time monitoring napping machine further comprises a feeding monitoring assembly, a wetting structure, a napping monitoring assembly, a cleaning machine and an air quality monitoring machine. The feeding monitoring assembly is arranged on a support on one side of the feeding roller set, the wetting structure is arranged on the machine box and located on one side of the feeding roller set, the napping monitoring assembly is arranged on the machine box, the cleaning machine is arranged on the support of the feeding roller set, and the air quality monitoring machine is placed on the machine box. The utility model relates to the field of napping tool design and napping machine use, in particular to a real-time monitoring napping machine.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of napping tool design and napping machine use, in particular to a napping machine with real-time monitoring. Background Art

[0002] Fabric napping is a process that transforms fine fluff into longer and denser fluff by processing the surface of the fabric. This processing method can make the fluff more three-dimensional and soft, and improve the warmth and comfort of the fabric. Currently, mechanical napping is commonly used. A rotating brush is used to scrape the fine fluff on the surface of the fabric to make it longer and denser. Mechanical napping has the advantages of high production efficiency, good durability, and stable effect.

[0003] According to the fabric conditions, some fabrics will increase the humidification process to reduce friction and improve the napping effect, which requires external equipment, and the burrs on the napping roller are easily covered by fluff after long-term napping, affecting the napping effect. And napping is a process in which a lot of hair scraps are spread. Utility Model Content

[0004] The technical problem to be solved by the utility model is that the diffusion of micro hair scraps in the air becomes a component of dust, and humidification requires an external structure and the machine needs to be stopped to clean the hair pulling roller.

[0005] In order to solve the above problems, the technical solution adopted by the utility model is as follows: the utility model is a real-time monitoring roughing machine, including a chassis, a feed roller group, a feeding roller group and a roughing roller group, the feed roller group is arranged on the chassis, the feeding roller group is arranged on the chassis, the roughing roller group is arranged on the bracket of the feeding roller group, and also includes a feed monitoring component, a wetting structure, a roughing monitoring component, a cleaning machine and an air quality monitoring machine, the feed monitoring component is arranged on a bracket on one side of the feed roller group, the wetting structure is arranged on the chassis and located on one side of the feed roller group, the roughing monitoring component is arranged on the chassis, the cleaning machine is arranged on the bracket of the feeding roller group, and the air quality monitoring machine is placed on the chassis.

[0006] Furthermore, the feed monitoring assembly includes a first support frame and a first monitoring camera, the first support frame is mounted on a bracket of the feed roller group, and the first monitoring camera is disposed through the first support frame.

[0007] Furthermore, the wetting structure includes a fixing frame, a main pipe and a nozzle. The fixing frame is arranged on the chassis, and two groups of the fixing frame are provided. The main pipe is arranged through the fixing frame, and the nozzle is connected to the main pipe, and multiple groups of the nozzle are provided.

[0008] Furthermore, a collecting box is provided on the chassis, and the collecting box is located below the nozzle.

[0009] Furthermore, the lint monitoring assembly is symmetrically provided with two groups, and the lint monitoring assembly includes a second support frame and a second monitoring camera, the second support frame is arranged on the chassis, and the second monitoring camera is arranged on the second support frame.

[0010] Furthermore, the cleaning machine is symmetrically provided with two groups, and the cleaning machine includes a supporting frame, a pushing rod, a pushing plate and a cleaning brush. The supporting frame is installed on the bracket of the feeding roller group and is located above the roughening roller group. The pushing rod is arranged on the supporting frame, the pushing plate is arranged on the output rod of the pushing rod, and the cleaning brush is arranged on the pushing plate.

[0011] Furthermore, the pushing rod is a hydraulic rod.

[0012] Preferably, an auxiliary roller is installed between the feed roller group and the delivery roller group as needed.

[0013] The beneficial effects achieved by the utility model using the above structure are as follows:

[0014] 1. Use air quality monitoring machines to monitor dust conditions. If dust exceeds the standard, the problem needs to be checked and handled in a timely manner.

[0015] 2. The wetting structure can be used to humidify the fabric when needed, which is more convenient to use, and the cleaning machine can be used to safely clean the napping roller without stopping the machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of a real-time monitoring napping machine proposed by the utility model;

[0017] Figure 2 This is a structural schematic diagram of another angle of a real-time monitoring napping machine proposed by the utility model;

[0018] Figure 3 A side view of a real-time monitoring napping machine proposed by the utility model;

[0019] Figure 4 This is a structural schematic diagram of a real-time monitoring napping machine napping monitoring component and a cleaning machine proposed by the utility model;

[0020] Figure 5 The utility model is a structural schematic diagram of a real-time monitoring napping machine wetting structure.

[0021] Among them, 1. chassis, 2. feed roller group, 3. feed roller group, 4. napping roller group, 5. feed monitoring component, 6. wetting structure, 7. napping monitoring component, 8. cleaning machine, 9. air quality monitoring machine, 10. first support frame, 11. first monitoring camera, 12. fixed frame, 13. main pipe, 14. nozzle, 15. collection box, 16. second support frame, 17. second monitoring camera, 18. support frame, 19. push rod, 20. push plate, 21. cleaning brush. DETAILED DESCRIPTION

[0022] like Figure 1 to Figure 5 As shown, the utility model is a real-time monitored napping machine, comprising a chassis 1, a feed roller group 2, a feeding roller group 3 and a napping roller group 4, the feed roller group 2 is arranged on the chassis 1, the feed roller group 2 has two groups, an upper group and an lower group, which are mainly used for combing the fed cloth, the feeding roller group 3 is arranged on the chassis 1, the napping roller group 4 is arranged on the bracket of the feeding roller group 3, the feeding roller group 3 is provided with two pairs, an upper group and an lower group, which enter from the bottom and exit from the top, the napping roller group 4 is provided with two groups on the left and right, which can realize double-sided napping, and also comprises a feed monitoring component 5, a wetting structure 6, a napping monitoring component 7, a cleaning machine 8 and an air quality monitoring machine 9, the feed monitoring component 5 is arranged on a bracket on one side of the feed roller group 2, the wetting structure 6 is arranged on the chassis 1 and located on one side of the feed roller group 2, the napping monitoring component 7 is arranged on the chassis 1, the cleaning machine 8 is arranged on the bracket of the feeding roller group 3, and the air quality monitoring machine 9 is placed on the chassis 1, and mainly monitors the situation of floating objects in the air.

[0023] The feed monitoring assembly 5 includes a first support frame 10 and a first monitoring camera 11 . The first support frame 10 is installed on a bracket of the feed roller group 2 , and the first monitoring camera 11 is disposed through the first support frame 10 .

[0024] The wetting structure 6 includes a fixing frame 12, a main pipe 13 and a nozzle 14. The fixing frame 12 is arranged on the chassis 1. The fixing frame 12 is provided with two groups. The main pipe 13 is arranged through the fixing frame 12. The main pipe is externally connected to a humidifier. The nozzle 14 is connected to the main pipe 13. The nozzle 14 is provided with multiple groups. A collecting box 15 is provided on the chassis 1. The collecting box 15 is located below the nozzle 14.

[0025] The roughening monitoring component 7 is symmetrically provided with two groups, and the roughening monitoring component 7 includes a second support frame 16 and a second monitoring camera 17. The second support frame 16 is arranged on the chassis 1, and the second monitoring camera 17 is arranged on the second support frame 16. The addition of the monitoring camera can realize multiple groups of roughening machines working at the same time, unified monitoring and management, and reduce labor costs.

[0026] The cleaning machine 8 is symmetrically provided with two groups, and the cleaning machine 8 includes a supporting frame 18, a pushing rod 19, a pushing plate 20 and a cleaning brush 21. The supporting frame 18 is installed on the bracket of the feeding roller group 3 and is located above the roughening roller group 4. The pushing rod 19 is arranged on the supporting frame 18, the pushing plate 20 is arranged on the output rod of the pushing rod 19, the cleaning brush 21 is arranged on the pushing plate 20, and the pushing rod 19 adopts a hydraulic rod.

[0027] During specific use: the cloth enters through the feed roller group 2, and the first monitoring camera 11 monitors the shooting picture in real time and transmits it back to the monitoring room. If the cloth is folded or skewed, it needs to be adjusted in time. Then the cloth can be humidified by passing under the nozzle 14, and then enters from the two groups of feed rollers at the bottom and is sent out from the two groups of feed rollers at the top. The middle napping roller naps from both sides, and the second monitoring camera 17 monitors the picture. When the napping roller needs to be cleaned, the push rod 19 is extended, and the cleaning brush 21 is moved down so that the brush contacts the rotating napping roller to clean the napping roller.

[0028] It should be understood that although this specification is described according to implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A real-time monitoring napping machine, comprising a chassis, a feed roller group, a feeding roller group and a napping roller group, wherein the feed roller group is arranged on the chassis, the feeding roller group is arranged on the chassis, and the napping roller group is arranged on the bracket of the feeding roller group, characterized in that: It also includes a feed monitoring component, a wetting structure, a linting monitoring component, a cleaning machine and an air quality monitoring machine. The feed monitoring component is arranged on a bracket on one side of the feed roller group, the wetting structure is arranged on the chassis and is located on one side of the feed roller group, the linting monitoring component is arranged on the chassis, the cleaning machine is arranged on the feed roller group bracket, and the air quality monitoring machine is placed on the chassis.

2. A real-time monitoring napping machine according to claim 1, characterized in that: The feed monitoring component includes a first support frame and a first monitoring camera. The first support frame is installed on the bracket of the feed roller group, and the first monitoring camera is installed on the first support frame.

3. A real-time monitoring napping machine according to claim 1, characterized in that: The wetting structure includes a fixing frame, a main pipe and a nozzle. The fixing frame is arranged on the chassis. The fixing frame is provided with two groups. The main pipe is arranged through the fixing frame. The nozzle is connected to the main pipe. The nozzle is provided with multiple groups.

4. A real-time monitoring napping machine according to claim 1, characterized in that: The chassis is provided with a collecting box, and the collecting box is located below the nozzle.

5. The real-time monitoring napping machine according to claim 1, characterized in that: The lint monitoring assembly is symmetrically provided with two groups, and the lint monitoring assembly includes a second support frame and a second monitoring camera, the second support frame is arranged on the chassis, and the second monitoring camera is arranged on the second support frame.

6. The real-time monitoring napping machine according to claim 1, characterized in that: The cleaning machine is symmetrically provided with two groups, and the cleaning machine includes a supporting frame, a pushing rod, a pushing plate and a cleaning brush. The supporting frame is installed on the bracket of the feeding roller group and is located above the roughening roller group. The pushing rod is arranged on the supporting frame, the pushing plate is arranged on the output rod of the pushing rod, and the cleaning brush is arranged on the pushing plate.

7. A real-time monitoring napping machine according to claim 6, characterized in that: The pushing rod is a hydraulic rod.