Aperture measuring device for flange processing
By designing an automated aperture measuring device for flange processing, using the motor drive system and clamping design, efficient automatic detection of flange aperture is achieved, and the problem of low manual detection efficiency in the prior art is solved.
Patent Information
- Application Number
- CN202421579577.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-05
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-07-05
AI Technical Summary
The existing flange aperture detection mainly relies on manual operation, is inefficient and susceptible to human factors, making it difficult to achieve efficient automated inspection.
A hole diameter measuring device for flange processing is designed, and the toggle lever is driven by the No. 1 motor drive to drive the toggle lever to control the synchronous rotation of the transfer disc to realize automatic detection of the flange aperture. The device adopts a snap-on design, and the disc body is replaceable, suitable for flange inspection of different sizes.
Converting flange aperture detection into an assembly line automatic detection method significantly improves detection efficiency, reduces manual intervention, and ensures the accuracy and consistency of the detection results.
Smart Images

Figure CN222837502U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of flange quality inspection, in particular to an aperture measuring device for flange processing. Background Art
[0002] Flange, also known as flange flange or flange. Flange is a part that connects pipes to each other and is used to connect pipe ends. Some pipe fittings and equipment already have flanges, which also belong to flange connection. Flange connection is an important connection method for pipeline construction. Flange connection is easy to use and can withstand greater pressure.
[0003] During the production and use of flanges, the aperture of the flange needs to be accurately measured in order to control the factory quality of the flange and ensure the correct use of the flange. However, at present, the detection of flange aperture is mostly done manually with a micrometer, which requires high skills of the operator, the measurement results are greatly affected by human factors, and the detection efficiency is low. Utility Model Content
[0004] The utility model aims to provide a hole diameter measuring device for flange processing to solve the problems raised in the above background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A hole diameter measuring device for flange processing comprises a transfer plate, which is relatively fixedly engaged with the upper side of a driving structure, a detection structure is fixedly installed on one edge of the driving structure, the driving structure comprises a base plate, a No. 1 motor is fixedly installed on one edge of the bottom of the base plate, an abutment plate is fixedly installed on the output end of the No. 1 motor through the base plate, a toggle rod is fixedly installed on one side of the bottom of the abutment plate, one end of the toggle rod is slidably engaged with a toggle groove, and the toggle groove is opened at the four ends of the cross.
[0007] Furthermore, the transfer plate includes a plate body, the bottom edge of the plate body is provided with four bottom holes in a circular shape with equal angles, a limiting partition is fixedly installed between each of the bottom holes, a middle limiting block is fixedly installed in the middle of the upper surface of the plate body, a clamping block is fixedly installed in the middle of the bottom side of the plate body, a clamping slot is provided on the bottom side of the clamping block, and locking bolts are inserted and screwed on both sides of the clamping slot.
[0008] Furthermore, four support columns are fixedly installed at equal angles in a circular shape on the bottom side of the base.
[0009] Furthermore, a connecting shaft is fixedly installed and inserted in the middle of the cross in the upper and lower directions, the lower end of the connecting shaft is rotatably connected to the middle of the base, the upper end of the connecting shaft is fixedly installed with a clamping end, and the side surface of the connecting shaft is rotatably sleeved with an auxiliary support plate fixedly connected to the upper surface of the base.
[0010] Furthermore, the detection structure includes a base, a sleeve rod is fixedly installed on the upper side of the base, a telescopic rod is slidably sleeved inside the sleeve rod, a limiting slider is fixedly sleeved on the lower end side surface of the telescopic rod, the limiting slider is slidably installed in a limiting slide groove, a screw rod threadedly connected to the lower end of the telescopic rod is rotatably connected to the bottom of the limiting slide groove, the lower end of the screw rod is fixedly connected to the output end of the No. 2 motor, the No. 2 motor is fixedly installed on the bottom of the base, and an aperture detection head is fixedly installed on the upper end of the telescopic rod.
[0011] Furthermore, the card connection end and the card connection slot are card-connected with each other.
[0012] Furthermore, the base is fixedly installed on one side edge of the upper surface of the base plate, and the aperture detection head points to the bottom of the bottom hole rotation path.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. The abutment plate is rotated by the No. 1 motor, and the abutment plate drives the toggle rod to rotate. The toggle rod is then inserted into the toggle slot to rotate the toggle cross. The toggle rod rotates one circle, and the toggle cross rotates a quarter of a circle, thereby controlling the transfer plate to rotate a quarter of a circle synchronously, so that the transfer plate can stop for a period of time after moving the distance of a station, providing enough time for the detection structure to perform aperture detection, and optimizing the flange aperture detection work from manual detection to assembly line automatic detection mode, saving labor and greatly improving work efficiency.
[0015] 2. The cross and the disk body are linked by the connecting shaft so that the cross and the disk body can rotate synchronously. At the same time, the disk body is designed to be snap-fitted. The snap-fitting end is inserted into the snap-fitting slot so that the snap-fitting block and the connecting shaft are snap-fitted to each other and locked by the locking bolt. This makes the disk body replaceable. Flanges of different sizes can be used for detection work by replacing disks of different station sizes. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the transfer tray in the utility model;
[0018] Figure 3 This is a schematic diagram of the driving structure in the utility model;
[0019] Figure 4 It is a schematic diagram of the detection structure in the utility model.
[0020] In the figure: 1. transfer plate; 101. plate body; 102. bottom hole; 103. limit partition; 104. middle limit block; 105. snap-in block; 106. snap-in slot; 107. locking bolt; 2. driving structure; 201. base plate; 202. support column; 203. motor No. 1; 204. abutment plate; 205. toggle rod; 206. toggle slot; 207. cross; 208. connecting shaft; 209. snap-in end; 210. auxiliary support plate; 3. detection structure; 301. base; 302. sleeve rod; 303. telescopic rod; 304. limit slider; 305. limit slide slot; 306. screw rod; 307. motor No. 2; 308. aperture detection head. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figures 1 to 4 In an embodiment of the utility model, a hole measuring device for flange processing includes a transfer plate 1, which is relatively fixedly connected to the upper side of a driving structure 2, and a detection structure 3 is fixedly installed on one side edge of the driving structure 2. The driving structure 2 includes a base plate 201, and a motor 203 is fixedly installed on one side edge of the bottom of the base plate 201. The output end of the motor 203 passes through the base plate 201 and is fixedly installed with a support plate 204. A toggle rod 205 is fixedly installed on one side of the bottom of the support plate 204, and one end of the toggle rod 205 is slidably connected with a toggle groove 206, and the toggle groove 206 is provided at the four ends of a cross 207; four support columns 202 are fixedly installed at equal angles in a ring shape on the bottom side of the base plate 201, and the base plate 201 supports the overall structure.
[0023] Specifically, the abutment plate 204 is rotated by the No. 1 motor 203, and the abutment plate 204 drives the toggle rod 205 to rotate, and then the toggle rod 205 is inserted into the toggle slot 206 to rotate the cross 207. The toggle rod 205 rotates one circle, and the cross 207 rotates a quarter of a circle, thereby controlling the transfer plate 1 to rotate a quarter of a circle synchronously, so that the transfer plate 1 can stay for a period of time after moving the distance of a workstation, providing sufficient time for the detection structure 3 to perform aperture detection, and optimizing the flange aperture detection work from manual detection to assembly line-type automatic detection method, saving manpower and greatly improving work efficiency.
[0024] Embodiment 1
[0025] like Figure 1-4 As shown, in the present embodiment, the detection structure 3 comprises a base 301, a sleeve rod 302 is fixedly mounted on the upper side of the base 301, a telescopic rod 303 is slidably sleeved inside the sleeve rod 302, a limiting slider 304 is fixedly sleeved on the lower end side surface of the telescopic rod 303, the limiting slider 304 is slidably mounted in a limiting slide groove 305, a screw rod 306 threadedly connected to the lower end of the telescopic rod 303 is rotatably connected at the bottom of the limiting slide groove 305, the lower end of the screw rod 306 is fixedly connected to the output end of the second motor 307, the second motor 307 is fixedly mounted on the bottom of the base 301, and an aperture detection head 308 is fixedly mounted on the upper end of the telescopic rod 303; the base 301 is fixedly mounted on one side edge of the upper surface of the base plate 201, and the aperture detection head 308 points to the bottom of the rotation path of the bottom hole 102.
[0026] In this embodiment, the second motor 307 rotates the screw rod 306, thereby rubbing the telescopic rod 303 to move up and down, and while the aperture detection head 308 is used for detection, the detection structure 3 is prevented from interfering with the rotation of the disk body 101.
[0027] like Figure 2 As shown, in this embodiment, the transfer plate 1 includes a plate body 101, and four bottom holes 102 are opened in a circular shape at equal angles on the bottom edge of the plate body 101, and a limiting partition plate 103 is fixedly installed between each bottom hole 102, and a middle limiting block 104 is fixedly installed in the middle of the upper surface of the plate body 101.
[0028] During the specific implementation, each flange station consisting of the disk body 101, the limit baffle 103 and the middle limit block 104 is placed and drives the flange to rotate. The position of the flange is limited by the station. Even if the flange is offset in the station, the inner hole of the flange is connected with the bottom hole 102. The aperture detection head 308 is a detection head of a digital three-jaw inside diameter micrometer. The aperture detection head 308 is positioned and designed to be round, which is convenient for passing through the bottom hole 102 to probe into the inner hole of the flange, and then the flange is forced to return to the center through the three-jaw expansion while the inner diameter detection work is performed.
[0029] Embodiment 2
[0030] On the basis of the first embodiment, in order to supplement the first embodiment, it is specifically described how the cross 207 mentioned in the first embodiment synchronously drives the disk body 101 to rotate when rotating.
[0031] like Figure 2-3As shown, in the present embodiment, a connecting shaft 208 is fixedly installed and inserted in the upper and lower directions in the middle of the cross 207, the lower end of the connecting shaft 208 is rotatably connected to the middle of the base 201, a clamping end 209 is fixedly installed on the upper end of the connecting shaft 208, an auxiliary support plate 210 fixedly connected to the upper surface of the base 201 is rotatably sleeved on the side surface of the connecting shaft 208, a clamping block 105 is fixedly installed in the middle of the bottom side of the disk body 101, a clamping slot 106 is provided on the bottom side of the clamping block 105, locking bolts 107 are inserted and screwed on both sides of the clamping slot 106; the clamping end 209 and the clamping slot 106 are clamped to each other.
[0032] During specific implementation, the cross 207 and the disk body 101 are linked by the connecting shaft 208, so that the cross 207 and the disk body 101 can rotate synchronously. At the same time, the disk body 101 is designed to be snap-fitted, and the snap-fitting end 209 is inserted into the snap-fitting slot 106, so that the snap-fitting block 105 and the connecting shaft 208 are snap-fitted to each other, and locked by the locking bolt 107, so that the disk body 101 has the ability to be replaced, and flanges of different sizes can be used for detection work by replacing disk bodies 101 of different workstation sizes.
[0033] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0034] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A flange processing aperture measuring device, comprising a transfer plate (1), characterized in that: The transfer plate (1) is relatively fixedly connected to the upper side of the driving structure (2); a detection structure (3) is fixedly installed on one side edge of the driving structure (2); the driving structure (2) comprises a base plate (201); a first motor (203) is fixedly installed on one side edge of the bottom of the base plate (201); an abutment plate (204) is fixedly installed on the output end of the first motor (203) through the base plate (201); a toggle rod (205) is fixedly installed on one side of the bottom of the abutment plate (204); one end of the toggle rod (205) is slidably connected to a toggle groove (206); and the toggle groove (206) is provided at the four ends of the cross (207).
2. The aperture measuring device for flange machining according to claim 1, characterized in that: The transfer plate (1) comprises a plate body (101), the bottom edge of the plate body (101) is provided with four bottom holes (102) in a circular shape and at equal angles, a limiting partition plate (103) is fixedly installed between each of the bottom holes (102), a middle limiting block (104) is fixedly installed in the middle of the upper surface of the plate body (101), a clamping block (105) is fixedly installed in the middle of the bottom side of the plate body (101), a clamping slot (106) is provided on the bottom side of the clamping block (105), and locking bolts (107) are inserted and screwed on both sides of the clamping slot (106).
3. The aperture measuring device for flange machining according to claim 2, characterized in that: Four support columns (202) are fixedly mounted at equal angles in a circular shape on the bottom side of the base plate (201).
4. The aperture measuring device for flange machining according to claim 3, characterized in that: A connecting shaft (208) is fixedly installed and inserted in the middle of the cross (207) in the upper and lower directions. The lower end of the connecting shaft (208) is rotatably connected to the middle of the base (201). A clamping end (209) is fixedly installed on the upper end of the connecting shaft (208). The side surface of the connecting shaft (208) is rotatably sleeved with an auxiliary support plate (210) fixedly connected to the upper surface of the base (201).
5. The aperture measuring device for flange machining according to claim 4, characterized in that: The detection structure (3) comprises a base (301), a sleeve rod (302) is fixedly mounted on the upper side of the base (301), a telescopic rod (303) is slidably sleeved inside the sleeve rod (302), a limit slider (304) is fixedly sleeved on the lower side surface of the telescopic rod (303), the limit slider (304) is slidably mounted in a limit slide groove (305), a screw rod (306) threadedly connected to the lower end of the telescopic rod (303) is rotatably connected at the bottom of the limit slide groove (305), the lower end of the screw rod (306) is fixedly connected to the output end of a second motor (307), the second motor (307) is fixedly mounted on the bottom of the base (301), and an aperture detection head (308) is fixedly mounted on the upper end of the telescopic rod (303).
6. The aperture measuring device for flange machining according to claim 5, characterized in that: The card connection end (209) and the card connection slot (106) are card-connected to each other.
7. The aperture measuring device for flange machining according to claim 6, characterized in that: The base (301) is fixedly mounted on an edge of one side of the upper surface of the base plate (201), and the aperture detection head (308) points to the bottom of the rotation path of the bottom hole (102).