Capacitor powdering preheating device
By designing a capacitor powder-on-amount preheating device, using the combination of multiple conveyor wheels and heaters, the problem of uneven preheating of the existing heating box is solved, and uniform preheating of the capacitor chip and uniformity of the coating packaging powder are achieved.
Patent Information
- Application Number
- CN202421244545.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-05-31
AI Technical Summary
The existing heating box linear channels are short, resulting in uneven preheating of the capacitor chip, affecting the uniformity of the coating packaging powder.
A capacitor powder-on-amount preheating device is designed, including a box, a heating chamber and a heater. By setting up a plurality of conveying wheels and heaters, the carved capacitors alternately bypass the conveying wheels, so that the overlapping position with the heater is increased, thereby extending the heating time and achieving uniform preheating.
By increasing the overlap position and movement stroke of the braided capacitor and the heater, the heating time is extended, ensuring uniform preheating of the capacitor chip and improving the uniformity of the coating packaging powder.
Smart Images
Figure CN222838702U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of capacitor production equipment, in particular to a capacitor powder preheating device. Background Art
[0002] In the production of monolithic capacitors, the capacitor chips connected with the lead wires need to be coated with packaging powder. Before coating the packaging powder, the capacitor chips need to be preheated. The preheated capacitor chips are conducive to uniform coating of the packaging powder.
[0003] Conventionally, a heating box is used to preheat the capacitor chip. An electric heater is provided inside the heating box. When the capacitor chip passes through a straight channel inside the heating box, the heat generated by the electric heater preheats the capacitor chip.
[0004] However, the linear channel of the existing heating box is relatively short, which makes the capacitor chip preheated unevenly and the preheating effect is poor, resulting in uneven coating of the packaging powder on the capacitor chip. Utility Model Content
[0005] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model provides a capacitor powder preheating device, which can preheat the capacitor chip evenly, which is conducive to coating the capacitor chip with packaging powder.
[0006] According to the first aspect of the utility model, a capacitor powder preheating device comprises: a heating mechanism, comprising a box, a heating chamber connected to the inside of the box, and a heater located in the heating chamber, wherein a feed channel and a discharge channel are respectively arranged on opposite sides of the box, wherein the feed channel accommodates the braided capacitor moved from the outside of the box to the inside, and the discharge channel accommodates the braided capacitor moved from the inside of the box to the outside; a conveying mechanism, used for conveying the braided capacitor in the box, comprising a first conveying group and a second conveying group located inside the box, wherein the heater is arranged between the first conveying group and the second conveying group; wherein the heating chamber has a first side wall and a second side wall, the first side wall and the second side wall are arranged oppositely, the first conveying group comprises a plurality of first conveying wheels arranged horizontally, and the plurality of the first conveying wheels are linearly distributed along the edge of the first side wall, the second conveying group comprises a plurality of second conveying wheels arranged horizontally, and the plurality of the second conveying wheels are linearly distributed along the edge of the second side wall, the number of the first conveying wheels is one more than the number of the second conveying wheels, and the braided capacitor alternately bypasses the first conveying wheel and the second conveying wheel.
[0007] A capacitor powder preheating device according to an embodiment of the utility model has at least the following beneficial effects:
[0008] 1. The utility model provides a box, a heating cavity and a heater. The braided capacitor enters the box from the discharge channel. The heater generates hot air, and the hot air enters the box from the heating cavity. The hot air in the box can preheat the braided capacitor to avoid interference between the braided capacitor and the heater. The inner cavity of the box is a closed space, which can efficiently heat the braided capacitor.
[0009] 2. The utility model provides a plurality of first conveying wheels and second conveying wheels, and a heater is provided between the first conveying wheels and the second conveying wheels. The braided capacitor alternately bypasses the first conveying wheels and the second conveying wheels, thereby increasing the overlapping position of the braided capacitor and the heater, and greatly increasing the moving stroke of the braided capacitor inside the box, which also prolongs the heating time of the braided capacitor, makes the capacitor chip preheated evenly, and has a better preheating effect, which is conducive to uniform coating of the capacitor chip with packaging powder.
[0010] According to some embodiments of the present invention, the feed channel and the discharge channel are both arranged close to the first conveying wheel.
[0011] According to some embodiments of the present invention, a groove body is provided at the bottom of the box body, the groove body is communicated with the box body, and the inner cavity of the groove body forms the heating cavity.
[0012] According to some embodiments of the present invention, a cover plate is provided on the top of the trough body, and the cover plate is provided with a plurality of air guide holes, and the air guide holes are used to guide heat from the inside of the trough body into the inside of the box body.
[0013] According to some embodiments of the present invention, the heater has at least two U-shaped heating rods, and at least two of the U-shaped heating rods are distributed side by side.
[0014] According to some embodiments of the present invention, a flip cover is disposed on the top of the box body, and the flip cover forms the top wall of the box body.
[0015] According to some embodiments of the utility model, the box body is provided with a vertical pole, a rocker arm is hinged on the top of the vertical pole, a cylinder is provided between the free end of the rocker arm and the flip cover, one end of the cylinder is hinged to the rocker arm, and the other end of the cylinder is hinged to the flip cover.
[0016] According to some embodiments of the present utility model, the flip cover is provided with a sealing gasket, and the flip cover is in sealing contact with the top of the box body through the sealing gasket.
[0017] According to some embodiments of the present invention, the flip cover comprises a frame body and a transparent glass plate arranged in the frame body.
[0018] According to some embodiments of the utility model, the first conveying group also includes a first transmission shaft and a second transmission shaft, the first transmission shaft is coaxially arranged on the first conveying wheel, the first transmission shaft is provided with a first bevel gear, the second transmission shaft is provided with a second bevel gear, and the first bevel gear and the second bevel gear are meshingly arranged.
[0019] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0021] Figure 1 This is a schematic structural diagram of a capacitor powder preheating device according to an embodiment of the utility model;
[0022] Figure 2 for Figure 1 A schematic structural diagram of a capacitor powder preheating device from another perspective is shown;
[0023] Figure 3 for Figure 1 A schematic diagram of a top view of a capacitor powder preheating device is shown;
[0024] Figure 4 for Figure 1 A side structural schematic diagram of a capacitor powder preheating device is shown.
[0025] Figure markings: 100-box, 110-heating chamber, 120-feed channel, 130-discharge channel, 140-tape capacitor, 150-first conveying wheel, 160-second conveying wheel, 170-trough, 180-cover plate, 190-U-shaped heating rod, 200-flip cover, 210-vertical pole, 220-rocker, 230-cylinder, 240-sealing pad, 250-frame, 260-transparent glass plate, 270-first transmission shaft, 280-second transmission shaft, 290-first bevel gear, 300-second bevel gear, 310-air guide hole. DETAILED DESCRIPTION
[0026] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0027] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0028] In the description of the present utility model, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood to exclude the number itself, and "above", "below", "within" etc. are understood to include the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0029] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0030] A capacitor powder preheating device according to an embodiment of the utility model is described below in conjunction with the accompanying drawings.
[0031] Reference Figure 1 A capacitor powder preheating device according to an embodiment of the utility model comprises a heating mechanism and a conveying mechanism, wherein the heating mechanism comprises a box body 100, a heating chamber 110 connected to the inside of the box body 100, and a heater located in the heating chamber 110. A feeding channel 120 and a discharging channel 130 are respectively arranged on opposite sides of the box body 100. The feeding channel 120 accommodates a braided capacitor 140 moved from the outside of the box body 100 to pass through, and the discharging channel 130 accommodates a braided capacitor 140 moved from the inside of the box body 100 to pass through;
[0032] The conveying mechanism is used to convey the braided capacitor 140 in the box body 100, and includes a first conveying group and a second conveying group located inside the box body 100, and a heater is arranged between the first conveying group and the second conveying group.
[0033] Further, the heating chamber 110 has a first side wall and a second side wall. Figure 3The first side wall and the second side wall are arranged opposite to each other, the first conveying group includes a plurality of first conveying wheels 150 arranged horizontally, and the plurality of first conveying wheels 150 are distributed in a straight line along the edge of the first side wall, the second conveying group includes a plurality of second conveying wheels 160 arranged horizontally, and the plurality of second conveying wheels 160 are distributed in a straight line along the edge of the second side wall, the number of the first conveying wheels 150 is one more than the number of the second conveying wheels 160, and the braided capacitor 140 alternately bypasses the first conveying wheel 150 and the second conveying wheel 160.
[0034] It should be noted that the braided capacitor 140 includes a braided body and a plurality of capacitor bodies arranged along the length direction of the braided body. The braided body is provided with a plurality of through holes. The radial outer surfaces of the first conveying wheel 150 and the second conveying wheel 160 are provided with pins, and the pins are inserted into the through holes. Thus, when the first conveying wheel 150 and the second conveying wheel 160 rotate, the pins can pull the braided capacitor 140 to move.
[0035] In some embodiments of the present invention, the feed channel 120 and the discharge channel 130 are both disposed close to the first conveying wheel 150 .
[0036] Therefore, the braided capacitor 140 enters the interior of the box 100 through the feed channel 120, so that the braided capacitor 140 line bypasses the first conveying wheel 150, then bypasses the second conveying wheel 160, and finally the braided capacitor 140 line bypasses the first conveying wheel 150 and moves out of the box 100 through the discharge channel 130, which is beneficial to increase the overlapping position of the braided capacitor 140 and the heater.
[0037] In some embodiments of the present invention, a groove body 170 is disposed at the bottom of the box body 100 . The groove body 170 is communicated with the box body 100 , and the inner cavity of the groove body 170 forms the heating cavity 110 .
[0038] Therefore, the additional groove 170 of the housing 100 can increase the internal space of the housing 100 and prevent the braided capacitor 140 from interfering with the heater during the movement of the housing 100 .
[0039] In some embodiments of the present invention, a cover plate 180 is disposed on the top of the tank body 170 , and the cover plate 180 is provided with a plurality of air guide holes 310 , and the air guide holes 310 are used to guide heat from the inside of the tank body 170 into the inside of the box body 100 .
[0040] It can be understood that the cover 180 can block the internal space of the slot 170 to prevent the braided capacitor 140 from falling off and onto the electric heater during the movement of the box 100. At the same time, the air guide hole 310 can guide the heat from the inside of the slot 170 into the inside of the box 100, making the heat inside the box 100 more uniform.
[0041] Specifically, refer to Figure 2The heater has at least two U-shaped heating rods 190 , and the at least two U-shaped heating rods 190 are arranged side by side, thereby increasing the overlapping position of the heater and the braided capacitor 140 .
[0042] In some embodiments of the present invention, a flip cover 200 is disposed on the top of the box body 100 , and the flip cover 200 forms the top wall of the box body 100 .
[0043] Therefore, the flip cover 200 is flipped upwards to open the interior of the box body 100, making it convenient to inspect the heater and the conveying mechanism, thereby greatly reducing the difficulty of inspection.
[0044] In some embodiments of the present invention, referring to Figure 1 The box body 100 is provided with a vertical rod 210, a swing rod 220 is hinged on the top of the vertical rod 210, a cylinder 230 is provided between the free end of the swing rod 220 and the flip cover 200, one end of the cylinder 230 is hinged to the swing rod 220, and the other end of the cylinder 230 is hinged to the flip cover 200.
[0045] It is understandable that the cylinder 230 is used to drive the swing rod 220 to swing, and the flip cover 200 can be flipped upward or downward at the same time, so that there is no need to manually flip the flip cover 200, which reduces the difficulty of opening and closing the flip cover 200.
[0046] In some embodiments of the present invention, referring to Figure 4 The flip cover 200 is provided with a sealing gasket 240 , and the flip cover 200 is in sealing contact with the top of the box body 100 through the sealing gasket 240 . Therefore, the sealing gasket 240 can reduce the heat escape from the gap between the flip cover 200 and the box body 100 .
[0047] In some embodiments of the present invention, the flip cover 200 has a frame 250 and a transparent glass plate 260 disposed in the frame 250 , so that the staff can observe the movement of the braided capacitor 140 inside the box 100 through the transparent glass plate 260 .
[0048] In some embodiments of the present invention, the first conveying group also includes a first transmission shaft 270 and a second transmission shaft 280. The first transmission shaft 270 is coaxially arranged on the first conveying wheel 150. The first transmission shaft 270 is provided with a first bevel gear 290, and the second transmission shaft 280 is provided with a second bevel gear 300. The first bevel gear 290 and the second bevel gear 300 are meshingly arranged.
[0049] It should be noted that a motor can be used to drive the second transmission shaft 280 to rotate, and the first bevel gear 290 and the second bevel gear 300 are meshed and transmitted, so that the first transmission shaft 270 drives the first conveying wheel 150 to rotate, so that the first conveying wheel 150 can convey the braided capacitor 140.
[0050] Therefore, this embodiment has the following effects:
[0051] 1. The utility model is provided with a box body 100, a heating chamber 110 and a heater. The braided capacitor 140 enters the inside of the box body 100 from the discharge channel 130. The heater generates hot air, and the hot air enters the inside of the box body 100 from the heating chamber 110. The hot air in the box body 100 can preheat the braided capacitor 140 to avoid interference between the braided capacitor 140 and the heater. In addition, the inner cavity of the box body 100 is a closed space, which can efficiently heat the braided capacitor 140.
[0052] 2. The utility model provides a plurality of first conveying wheels 150 and second conveying wheels 160, and a heater is provided between the first conveying wheels 150 and the second conveying wheels 160. The braided capacitor 140 alternately bypasses the first conveying wheels 150 and the second conveying wheels 160, so that the overlapping position of the braided capacitor 140 and the heater is increased, and the moving stroke of the braided capacitor 140 inside the box 100 is greatly increased, which also prolongs the heating time of the braided capacitor 140, makes the capacitor chip preheated evenly, and has a better preheating effect, which is conducive to the uniform coating of the packaging powder on the capacitor chip.
[0053] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0054] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.
Claims
1. A capacitor powder preheating device, characterized in that: include: A heating mechanism comprises a box (100), a heating chamber (110) connected to the interior of the box (100), and a heater located in the heating chamber (110); a feed channel (120) and a discharge channel (130) are respectively provided on opposite sides of the box (100); the feed channel (120) accommodates a braided capacitor (140) moved from the outside of the box (100) to the inside, and the discharge channel (130) accommodates a braided capacitor (140) moved from the inside of the box (100) to the outside; A conveying mechanism, used for conveying the braided capacitor (140) in the box (100), comprising a first conveying group and a second conveying group located inside the box (100), wherein the heater is arranged between the first conveying group and the second conveying group; The heating chamber (110) comprises a first side wall and a second side wall, the first side wall and the second side wall are arranged opposite to each other, the first conveying group comprises a plurality of first conveying wheels (150) arranged horizontally, the plurality of first conveying wheels (150) are linearly distributed along the edge of the first side wall, the second conveying group comprises a plurality of second conveying wheels (160) arranged horizontally, the plurality of second conveying wheels (160) are linearly distributed along the edge of the second side wall, the number of the first conveying wheels (150) is one more than the number of the second conveying wheels (160), and the braided capacitor (140) alternately bypasses the first conveying wheel (150) and the second conveying wheel (160).
2. A capacitor powder preheating device according to claim 1, characterized in that: The feed channel (120) and the discharge channel (130) are both arranged close to the first conveying wheel (150).
3. A capacitor powder preheating device according to claim 1, characterized in that: A trough body (170) is provided at the bottom of the box body (100); the trough body (170) is in communication with the box body (100); and the inner cavity of the trough body (170) forms the heating cavity (110).
4. A capacitor powder preheating device according to claim 3, characterized in that: A cover plate (180) is provided on the top of the trough body (170), and the cover plate (180) is provided with a plurality of air guide holes (310), and the air guide holes (310) are used to guide heat from the inside of the trough body (170) into the inside of the box body (100).
5. A capacitor powder preheating device according to claim 1, characterized in that: The heater has at least two U-shaped heating rods (190), and the at least two U-shaped heating rods (190) are distributed side by side.
6. A capacitor powder preheating device according to claim 1, characterized in that: A flip cover (200) that can be turned over is arranged on the top of the box body (100), and the flip cover (200) forms the top wall of the box body (100).
7. A capacitor powder preheating device according to claim 6, characterized in that: The box body (100) is provided with a vertical rod (210), a rocker arm (220) is hingedly connected to the top of the vertical rod (210), a cylinder (230) is provided between the free end of the rocker arm (220) and the flip cover (200), one end of the cylinder (230) is hingedly connected to the rocker arm (220), and the other end of the cylinder (230) is hingedly connected to the flip cover (200).
8. A capacitor powder preheating device according to claim 6, characterized in that: The flip cover (200) is provided with a sealing gasket (240), and the flip cover (200) is in sealing contact with the top of the box body (100) through the sealing gasket (240).
9. A capacitor powder preheating device according to claim 6, characterized in that: The flip cover (200) comprises a frame (250) and a transparent glass plate (260) arranged in the frame (250).
10. A capacitor powder preheating device according to claim 1, characterized in that: The first conveying group further comprises a first transmission shaft (270) and a second transmission shaft (280); the first transmission shaft (270) is coaxially arranged on the first conveying wheel (150); the first transmission shaft (270) is provided with a first bevel gear (290); the second transmission shaft (280) is provided with a second bevel gear (300); the first bevel gear (290) and the second bevel gear (300) are meshedly arranged.